{"files":[{"bytes":16019,"name":"index.html","sha256":"1977848cf6126919e545ee4425780610c1983f43d58edec116563c15b465665c"},{"bytes":5979,"name":"publication.md","sha256":"3e3e1cad42631d279c8a679fda96432730e9240404a1196ad84a274c38aff304"},{"bytes":5664,"name":"publication.txt","sha256":"b42d901a3592fa019c3ff72c575d1a31f55816f3bdcfbf146808e1b15e82d9c6"},{"bytes":2785,"name":"manifest.json","sha256":"810881d48d9788013781a9a88e09144262f918c96e86f37efc5455f9229edf2f"},{"bytes":89,"name":"manifest.sig","sha256":"ee61e26a7467629096726bbb55a949f2d9aad3002d923cb0b58b86b9272e384c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8627611f18f590dd82abdaa1dea5c6fab8da0bf393ed82fdb55d3db9a9e3527b"}],"publication_id":"OT-2026-000010811"} Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010811
OpenTechnical
This publication supersedes OT-2026-000006572. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010811

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
b42d901a3592fa019c3ff72c575d1a31f55816f3bdcfbf146808e1b15e82d9c6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006572, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010811, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010811.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010811" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010811" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "plant vacuum supply" - "release control" - "tool changing" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006572, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010811 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010811 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006572, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010811 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010811 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010811", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 750 }, "figures": [], "files": [ { "bytes": 16019, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1977848cf6126919e545ee4425780610c1983f43d58edec116563c15b465665c" }, { "bytes": 5979, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3e3e1cad42631d279c8a679fda96432730e9240404a1196ad84a274c38aff304" }, { "bytes": 5664, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b42d901a3592fa019c3ff72c575d1a31f55816f3bdcfbf146808e1b15e82d9c6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010811/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "plant vacuum supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010811", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006572", "title": "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540c-71d6-83d4-0a922d9c935d" } 2tPe6VP9OFNCzOVNOWfNDbqoIHMDWIP+UkiRB20I30BaENFLseyfSSybe3RHiqqnSVbcLi/XgRvgVcdBs3PDDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2tPe6VP9OFNCzOVNOWfNDbqoIHMDWIP+UkiRB20I30BaENFLseyfSSybe3RHiqqnSVbcLi/XgRvgVcdBs3PDDQ== {"files":[{"bytes":17939,"name":"index.html","sha256":"d81781bbe563c19d004f9d676d7d8c9a23f4db9069d5b2570f0cdbaaa7c2e30f"},{"bytes":7455,"name":"publication.md","sha256":"a60e94329aa1332fac3b840e48781067e80c0ba00e7eb3f2edb3830987b31d95"},{"bytes":7140,"name":"publication.txt","sha256":"dc6da79587f718c3f9940182fcaaff1a11d8cd4acd214a9bb3efbeed2379bae8"},{"bytes":2775,"name":"manifest.json","sha256":"12c9ed1e5ecd623b7c49f33039e2fb708a1bff9831d0a3624f2f297776f316de"},{"bytes":89,"name":"manifest.sig","sha256":"d5d632b53940ce2726fc93199a0578508fcddba3c2ace67aae44f1dfaec0a0d9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ae2d10e0108b1a799833d22b8b2e944675f5ad741e3a89a515913de050452b26"}],"publication_id":"OT-2026-000010812"} Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010812
OpenTechnical
This publication supersedes OT-2026-000006573. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010812

Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
dc6da79587f718c3f9940182fcaaff1a11d8cd4acd214a9bb3efbeed2379bae8

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006573, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010812, “Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010812.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010812" title: "Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010812" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006573, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010812 Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010812 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006573, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010812 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010812 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010812", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 998 }, "figures": [], "files": [ { "bytes": 17939, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d81781bbe563c19d004f9d676d7d8c9a23f4db9069d5b2570f0cdbaaa7c2e30f" }, { "bytes": 7455, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a60e94329aa1332fac3b840e48781067e80c0ba00e7eb3f2edb3830987b31d95" }, { "bytes": 7140, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dc6da79587f718c3f9940182fcaaff1a11d8cd4acd214a9bb3efbeed2379bae8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010812/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010812", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006573", "title": "Four pad foam vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540c-733d-9cde-6dddc94b32de" } 52/xs/XHnM8QddZhZh6AMd7JT1JDXsliA+xHVUaY1qPBnfxs2+2sLHR01O0Mhzi+A3C/D7HWCKfecDIDRod3Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 52/xs/XHnM8QddZhZh6AMd7JT1JDXsliA+xHVUaY1qPBnfxs2+2sLHR01O0Mhzi+A3C/D7HWCKfecDIDRod3Bg== {"files":[{"bytes":17514,"name":"index.html","sha256":"d5f5d05758aa262738fd1879632aa53e32a1c6bbc957b90d113c0fd038967945"},{"bytes":7208,"name":"publication.md","sha256":"fd2ec30c4c47ceca3aef0ef2f40e66cb5ff7c493c50d2a341682e1b3877811e8"},{"bytes":6937,"name":"publication.txt","sha256":"7f69509857fda53f27f97ed3450e71f89ccabbc9ebc2639acd67c05029bab0be"},{"bytes":2722,"name":"manifest.json","sha256":"a1fff7a1a073372aa8135350638eea4ba303103641e4c25cb1219dcc3ed4c4dd"},{"bytes":89,"name":"manifest.sig","sha256":"3fd0972e55c8c37dcc9a7ba2ede354ae847e2c7518079611d35616bf83da41da"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0d9003b5b38114a8686c2c6519f43fd6169a2f345440c9dd3a25519b9ae01042"}],"publication_id":"OT-2026-000010813"} Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010813
OpenTechnical
This publication supersedes OT-2026-000006575. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010813

Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
7f69509857fda53f27f97ed3450e71f89ccabbc9ebc2639acd67c05029bab0be

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006575, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010813, “Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010813.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010813" title: "Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010813" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006575, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010813 Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010813 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006575, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010813 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010813 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006576. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010814

Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ba230f871188fd36454d33a042d62cb4d51fc35517418295eeb3d02ab4f99857

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006576, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010814, “Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010814.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010814" title: "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010814" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006576, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010814 Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010814 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006576, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010814 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010814 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010814", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 850 }, "figures": [], "files": [ { "bytes": 16799, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "de0863b32dd0a9c6cd02cab7103a2e8d5d0baef7f491267a6c54ae799f5c174d" }, { "bytes": 6501, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d27ba2608a025620c326fa46d1050f6ec5f2fe21299e1f29b3e63beb29ed933d" }, { "bytes": 6199, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ba230f871188fd36454d33a042d62cb4d51fc35517418295eeb3d02ab4f99857" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010814/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010814", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006576", "title": "Two bellows cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae6c-540c-7526-ab1b-4d7538a8ef1b" } MyZQhx+g1TZ6ftwZOF0Oh2lh6UN6Bth8vcjZpbkus/+OJn/oXi/6jTq2bfFJlvmmRPwRjAW/2jhgl23Vg/X/Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MyZQhx+g1TZ6ftwZOF0Oh2lh6UN6Bth8vcjZpbkus/+OJn/oXi/6jTq2bfFJlvmmRPwRjAW/2jhgl23Vg/X/Bw== {"files":[{"bytes":18787,"name":"index.html","sha256":"62e19aab216c9e305c37e7818139369e31374ff8dab16a9e34bcabcfc77893fc"},{"bytes":8159,"name":"publication.md","sha256":"171722a7e86b4e735b7204c04c31fbd6e2b1d064a85c2817cbc66760f8589ca5"},{"bytes":7855,"name":"publication.txt","sha256":"cbd1878f0e42bda62574cfd5a80879809674ff76d86009267caadc1683c870c6"},{"bytes":2787,"name":"manifest.json","sha256":"52b7966b25a3b7f1f2141f1b37b46222c66c649416aa67ba63a77a7207e2c7e3"},{"bytes":89,"name":"manifest.sig","sha256":"bbc80f7c682862308709bf60c349bccc9161ee559a9856d450426a80a854cbd2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5b7c87e0af6976e0ec4ff05927d06e170e652d99ada056b63f47be512e3505a3"}],"publication_id":"OT-2026-000010815"} Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010815
OpenTechnical
This publication supersedes OT-2026-000006577. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010815

Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
cbd1878f0e42bda62574cfd5a80879809674ff76d86009267caadc1683c870c6

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006577, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010815, “Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010815.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010815" title: "Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010815" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006577, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010815 Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010815 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006577, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010815 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010815 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010815", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1117 }, "figures": [], "files": [ { "bytes": 18787, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "62e19aab216c9e305c37e7818139369e31374ff8dab16a9e34bcabcfc77893fc" }, { "bytes": 8159, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "171722a7e86b4e735b7204c04c31fbd6e2b1d064a85c2817cbc66760f8589ca5" }, { "bytes": 7855, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cbd1878f0e42bda62574cfd5a80879809674ff76d86009267caadc1683c870c6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010815/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010815", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006577", "title": "Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540c-7f8b-afd0-97cf747b6003" } 3UojC48pPhOEqSJ74wrbuh2V9P5GEZAGYj7RRvWUpQV3VFlP/sEZx37CRZIJF0BpUjyY3Y7FhVqrnvHFpTh5Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 3UojC48pPhOEqSJ74wrbuh2V9P5GEZAGYj7RRvWUpQV3VFlP/sEZx37CRZIJF0BpUjyY3Y7FhVqrnvHFpTh5Dw== {"files":[{"bytes":12808,"name":"index.html","sha256":"157a403c3cbf10bb7dc4cca357e3a409c1004e8f1bff5c7deb4bb03e824bd28c"},{"bytes":3404,"name":"publication.md","sha256":"4920582981e124b2ea650bec843bb67bd4a34006dadb7aa231ac14a60fc06052"},{"bytes":3514,"name":"publication.txt","sha256":"365abe21dce3c4f03198df6ae6df840f4719c46d919d538ac3e569dab8fe4d0d"},{"bytes":2286,"name":"manifest.json","sha256":"8950245c206f5824435f7be1dc0cbced7209fabe4fec9b9c9466dfbc502ead40"},{"bytes":89,"name":"manifest.sig","sha256":"9d73f977137fca463a1994b4471375d7d3292c95e4277116454f50690927ab5a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"728114a8f91384b92449eec4f9c8d720acd3ee1783456a034a881648dd026b1b"}],"publication_id":"OT-2026-000010816"} Electromagnet gripper - OpenTechnical OT-2026-000010816
OpenTechnical
This publication supersedes OT-2026-000006578. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010816

Electromagnet gripper

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Magnetic Grippers
Document SHA-256
365abe21dce3c4f03198df6ae6df840f4719c46d919d538ac3e569dab8fe4d0d

Abstract

A magnetic gripping tool comprising one mounting flange and one magnet assembly. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a magnetic gripping tool: one magnet assembly carried on a mounting flange. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet.

[0004]The magnet assembly is carried on the tool side of the mounting flange.

[0005]The robot side of the mounting flange is bolted to the robot flange.

[0006]The coil of the magnet assembly is supplied from the electrical supply of the cell.

3. Operating sequence and conditions

[0007]

  • When the magnet assembly reaches the gripping position, the coil is energised by the cell controller.

[0008]

  • While the coil is in the energised state, the workpiece is held by the magnet assembly.

[0009]

  • After the workpiece has reached the set-down position, the coil is shut down by the cell controller.

[0010]The cell controller commands the magnet assembly; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0011]Parameter values of this embodiment: magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically).

5. Provenance and status

[0012]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0013]This publication supersedes OT-2026-000006578, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit.

Publication information

Citation

OpenTechnical Publication OT-2026-000010816, “Electromagnet gripper,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010816.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010816" title: "Electromagnet gripper" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010816" categories: - "robotics-automation/end-effectors/magnetic-grippers" keywords: - "magnetic gripper" - "mounting flange" - "magnet assembly" - "electric actuation" - "magnetic gripping" --- # Electromagnet gripper ## Abstract A magnetic gripping tool comprising one mounting flange and one magnet assembly. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a mounting flange. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One magnet assembly.** The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet. [0004] The magnet assembly is carried on the tool side of the mounting flange. [0005] The robot side of the mounting flange is bolted to the robot flange. [0006] The coil of the magnet assembly is supplied from the electrical supply of the cell. ## 3. Operating sequence and conditions - When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. - While the coil is in the energised state, the workpiece is held by the magnet assembly. - After the workpiece has reached the set-down position, the coil is shut down by the cell controller. [0010] The cell controller commands the magnet assembly; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0011] Parameter values of this embodiment: magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically). ## 5. Provenance and status [0012] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0013] This publication supersedes OT-2026-000006578, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit. OPENTECHNICAL PUBLICATION OT-2026-000010816 Electromagnet gripper Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010816 Categories: Robotics & Automation > End Effectors > Magnetic Grippers ------------------------------------------------------------------------ ABSTRACT A magnetic gripping tool comprising one mounting flange and one magnet assembly. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a mounting flange. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses an electromagnet. [0004] The magnet assembly is carried on the tool side of the mounting flange. [0005] The robot side of the mounting flange is bolted to the robot flange. [0006] The coil of the magnet assembly is supplied from the electrical supply of the cell. 3. Operating sequence and conditions [0007] - When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. [0008] - While the coil is in the energised state, the workpiece is held by the magnet assembly. [0009] - After the workpiece has reached the set-down position, the coil is shut down by the cell controller. [0010] The cell controller commands the magnet assembly; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0011] Parameter values of this embodiment: magnet type of the magnet assembly: electromagnet (sets whether the holding force can be switched off electrically or must be overcome mechanically). 5. Provenance and status [0012] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0013] This publication supersedes OT-2026-000006578, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a magnetic face carries no vacuum circuit. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010816 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010816 { "abstract": "A magnetic gripping tool comprising one mounting flange and one magnet assembly. When the magnet assembly reaches the gripping position, the coil is energised by the cell controller. After the workpiece has reached the set-down position, the coil is shut down by the cell controller. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010816", "categories": [ "robotics-automation/end-effectors/magnetic-grippers" ], "extent": { "figures": 0, "paragraphs": 13, "words": 410 }, "figures": [], "files": [ { "bytes": 12808, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "157a403c3cbf10bb7dc4cca357e3a409c1004e8f1bff5c7deb4bb03e824bd28c" }, { "bytes": 3404, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4920582981e124b2ea650bec843bb67bd4a34006dadb7aa231ac14a60fc06052" }, { "bytes": 3514, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "365abe21dce3c4f03198df6ae6df840f4719c46d919d538ac3e569dab8fe4d0d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010816/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "magnetic gripper", "mounting flange", "magnet assembly", "electric actuation", "magnetic gripping" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010816", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006578", "title": "Electromagnet gripper", "uuid": "01a0ae6c-540c-7b8d-be4e-c45b6d13e745" } fMgBYbJKStf82qavyAgJ6hkYEHGk3HpsMurL4xQe5FGWK4KVocEswIoDd/6GiNw7vDZDoTldc+ao/vcpFsztCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fMgBYbJKStf82qavyAgJ6hkYEHGk3HpsMurL4xQe5FGWK4KVocEswIoDd/6GiNw7vDZDoTldc+ao/vcpFsztCw== {"files":[{"bytes":16919,"name":"index.html","sha256":"4307148865ed2e10681f980d9b1bb185eb332affdf8c699158890e918f7a261a"},{"bytes":6767,"name":"publication.md","sha256":"4044994d9348b14dc4d6a2ea8b37404406b730ecf4bd8b0c3087ce91d7cb37b0"},{"bytes":6453,"name":"publication.txt","sha256":"843bf17390e556762f843595c8f9f66e6d957ab339d54cc8e3275e7f2b529090"},{"bytes":2818,"name":"manifest.json","sha256":"acde8a2cfc36eb9ad5db11fa33f1cb4a6a22556d795edb7d6fe2038d3f0a661f"},{"bytes":89,"name":"manifest.sig","sha256":"058ac51ce29a3d82c713d294f46935362d999b9dff42eaf2c013d8acfe3a4774"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a6687f5456d8b3e80c4cc1183259357015f50d8baf4c63120cf13fcd9d02ce4d"}],"publication_id":"OT-2026-000010817"} Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010817
OpenTechnical
This publication supersedes OT-2026-000006579. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010817

Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
843bf17390e556762f843595c8f9f66e6d957ab339d54cc8e3275e7f2b529090

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006579, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010817, “Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010817.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010817" title: "Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010817" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "plant vacuum supply" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006579, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010817 Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010817 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006579, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010817 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010817 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010817", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 888 }, "figures": [], "files": [ { "bytes": 16919, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4307148865ed2e10681f980d9b1bb185eb332affdf8c699158890e918f7a261a" }, { "bytes": 6767, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4044994d9348b14dc4d6a2ea8b37404406b730ecf4bd8b0c3087ce91d7cb37b0" }, { "bytes": 6453, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "843bf17390e556762f843595c8f9f66e6d957ab339d54cc8e3275e7f2b529090" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010817/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "vent valve", "compressed air supply", "drop release", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010817", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006579", "title": "Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540c-7b5f-afbe-074c29f182d9" } Ff/kKf3fF88a5D9ym8cwyme1u7QYSdujEF+oAhaifKHrng4qwfegQO53k27qYbjCzEBSf+Kasv5CqCQC5wCJBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Ff/kKf3fF88a5D9ym8cwyme1u7QYSdujEF+oAhaifKHrng4qwfegQO53k27qYbjCzEBSf+Kasv5CqCQC5wCJBg== {"files":[{"bytes":18324,"name":"index.html","sha256":"6fcd9b685d770b91dae67d8466556d5236ce865a19a9ee4f58811573fa243ec3"},{"bytes":7824,"name":"publication.md","sha256":"31ab6724e8c55b6e2b950aff4e29c66e3ad6d6420c75b048c7fa79884713510d"},{"bytes":7529,"name":"publication.txt","sha256":"46417938bd748b5e7c8bdfd66993235c29e51775d5684c377055dad989fb76d8"},{"bytes":2772,"name":"manifest.json","sha256":"6de862102c67100a40c499a298713bdc54d6899d11ef38f5832ed7d9b8a652bd"},{"bytes":89,"name":"manifest.sig","sha256":"63bfec02237fa40d97507fbfd0a92d159cf549555d789e8ce4d67fdb6999f5cc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b1661c91844f9d3b2ff585e8fc2a29a8f5df9e53a1638382d3aca1da29713144"}],"publication_id":"OT-2026-000010818"} Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010818
OpenTechnical
This publication supersedes OT-2026-000006580. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010818

Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
46417938bd748b5e7c8bdfd66993235c29e51775d5684c377055dad989fb76d8

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining three manifold outlets are plugged and carry no line.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006580, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010818, “Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010818.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010818" title: "Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010818" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006580, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010818 Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010818 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining three manifold outlets are plugged and carry no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006580, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010818 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010818 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006581. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010819

Three cup vacuum gripper, three outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
4adb773c3c9e345bc939ff1427be469bba0babbab1eb12bcf64e6546756914f1

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006581, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010819, “Three cup vacuum gripper, three outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010819.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010819" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010819" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006581, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010819 Three cup vacuum gripper, three outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010819 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006581, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010819 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010819 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010819", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 975 }, "figures": [], "files": [ { "bytes": 17822, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ce7b488096dcb586b472ca2716ba1dac80edec54c67ad728dbe456fb558c0f21" }, { "bytes": 7386, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c7e37bdb7ab6eb2b9d3e75c1930e17530442986aba82df69e72878ec7cf80273" }, { "bytes": 7066, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4adb773c3c9e345bc939ff1427be469bba0babbab1eb12bcf64e6546756914f1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010819/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010819", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006581", "title": "Three cup vacuum gripper, three outlet manifold, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540c-7b9a-9982-7c2df60c20c6" } FnBXeKqFJeke2HheniUFgzPkGW6UTfsa3Cg7DQX/6Q4g/SJ95uk/o6mU2Rz62scY5iiVCAvD/JLQPIBmMQSRCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FnBXeKqFJeke2HheniUFgzPkGW6UTfsa3Cg7DQX/6Q4g/SJ95uk/o6mU2Rz62scY5iiVCAvD/JLQPIBmMQSRCg== {"files":[{"bytes":17903,"name":"index.html","sha256":"9d52655bf39c270bd5f0c1541493d6231dde0869f65229cc1479a2c9ba698f8b"},{"bytes":7545,"name":"publication.md","sha256":"32efdee5ed6a4d8595145cfbd11710f8407a4d4edf196f26f660650278635dc6"},{"bytes":7220,"name":"publication.txt","sha256":"60d91530423c094368a05cc03368418b25f4ba59ce060c96b1af306949b9d3f1"},{"bytes":2832,"name":"manifest.json","sha256":"eb43edb316590140c3f0160d22a2717cd0938cd7d17cc5ed875bacd9dd98cf8c"},{"bytes":89,"name":"manifest.sig","sha256":"838af901631a3471740b39d2bb6168407c01a088055c539b2e2b6b35aaca5c0d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"77cbeece66b743bd39bc3be4a1b38bb5ba9b20d7729114fb3061b72d4f5f5f4d"}],"publication_id":"OT-2026-000010820"} Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010820
OpenTechnical
This publication supersedes OT-2026-000006582. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010820

Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
60d91530423c094368a05cc03368418b25f4ba59ce060c96b1af306949b9d3f1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006582, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010820, “Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010820.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010820" title: "Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010820" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" --- # Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006582, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010820 Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010820 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006582, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010820 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010820 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006583. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010821

Four cup vacuum gripper, four zone face, four outlet manifold, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
69a44ad751601e435a9613926dcd10058d6bf4623b86e6512cdcc0d4254c3595

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006583, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010821, “Four cup vacuum gripper, four zone face, four outlet manifold, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010821.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010821" title: "Four cup vacuum gripper, four zone face, four outlet manifold, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010821" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Four cup vacuum gripper, four zone face, four outlet manifold, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006583, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010821 Four cup vacuum gripper, four zone face, four outlet manifold, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010821 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006583, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010821 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010821 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010821", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 809 }, "figures": [], "files": [ { "bytes": 16359, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c69f0cfa9add440ca548e77a964c945141e0d459c9ea9f79131653c09b416ca8" }, { "bytes": 6192, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b5bae25f533955e254b34162f37fc364be0fcf59b6067b74e6764a573943c773" }, { "bytes": 5901, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "69a44ad751601e435a9613926dcd10058d6bf4623b86e6512cdcc0d4254c3595" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010821/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010821", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006583", "title": "Four cup vacuum gripper, four zone face, four outlet manifold, single stage ejector, vented after set-down", "uuid": "01a0ae6c-540c-7f41-9cee-4d4f5c28e825" } ZvGIXolmIgK9dDAysSExERmagv8DotePUxzGA6uAxfPQG+n0eksUtd4uxm4QMzpxs6syBWIR9k9QNXgzLoBUDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZvGIXolmIgK9dDAysSExERmagv8DotePUxzGA6uAxfPQG+n0eksUtd4uxm4QMzpxs6syBWIR9k9QNXgzLoBUDA== {"files":[{"bytes":17011,"name":"index.html","sha256":"3de52993416db6da34c13989ea039a70edf4b4d0a97dc59678cfa85bec96bc65"},{"bytes":6795,"name":"publication.md","sha256":"e38acaaf97cf4ecf0031e3ed814e1fec06a2340f5c53c8534200a6f95e2664db"},{"bytes":6519,"name":"publication.txt","sha256":"e34cbcb77b0f7bbd5439d9fffee3c52b5176b191efe212204ea53d01f50451bf"},{"bytes":2791,"name":"manifest.json","sha256":"af478e1bb6b08213035a50ba027e62bee4ff9ef99d8ea2ad6385d5d23654ce35"},{"bytes":89,"name":"manifest.sig","sha256":"08aa3d85965b1431ac486b3fd7b81b992f7ae65a1a7dcc4f7c92489c32aeceb2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c9943328930c008da719ea301ab2b7477547816d16723aaeb61d51495e62c380"}],"publication_id":"OT-2026-000010822"} Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010822
OpenTechnical
This publication supersedes OT-2026-000006584. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010822

Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e34cbcb77b0f7bbd5439d9fffee3c52b5176b191efe212204ea53d01f50451bf

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006584, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010822, “Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010822.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010822" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010822" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "drop release" - "electric actuation" - "release control" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006584, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010822 Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010822 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006584, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010822 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010822 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010822", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 900 }, "figures": [], "files": [ { "bytes": 17011, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3de52993416db6da34c13989ea039a70edf4b4d0a97dc59678cfa85bec96bc65" }, { "bytes": 6795, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e38acaaf97cf4ecf0031e3ed814e1fec06a2340f5c53c8534200a6f95e2664db" }, { "bytes": 6519, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e34cbcb77b0f7bbd5439d9fffee3c52b5176b191efe212204ea53d01f50451bf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010822/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "vent valve", "common isolation", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010822", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006584", "title": "Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7986-b48f-485be5432d9f" } loWRWdyasQbvXi96k6KCqjFVG4/By8mSjcDqKUBm7mCVL3A//LzPR3EvnviK+4JNoKEQ+JnGV/jG+nzAKWBtDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: loWRWdyasQbvXi96k6KCqjFVG4/By8mSjcDqKUBm7mCVL3A//LzPR3EvnviK+4JNoKEQ+JnGV/jG+nzAKWBtDw== {"files":[{"bytes":17784,"name":"index.html","sha256":"7da3ac22fdb982de3662090208db6c730ea4c63e15b528fc24872e60aae85184"},{"bytes":7365,"name":"publication.md","sha256":"55b78f61c64ce32fa1741c3a674651de69ea9624510350b5ba7f417679c8dbd8"},{"bytes":7062,"name":"publication.txt","sha256":"0cb0c84b5fe9332c21913ebfa45006f979e7b8928a34ff60a5ffb01cb292c57e"},{"bytes":2775,"name":"manifest.json","sha256":"550453f482908ec461f1f56be2ed92cdb8710045ac3c54c4320bb0eaa18ac961"},{"bytes":89,"name":"manifest.sig","sha256":"9a7b7948d172896f92067de6842f2a81ac2afe56c3e52f315c0f348d9b0585b9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"63307a0e7814fbed5ecebc952a63c78f44bd654f85044805c67d845943c75051"}],"publication_id":"OT-2026-000010823"} Four cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010823
OpenTechnical
This publication supersedes OT-2026-000006585. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010823

Four cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0cb0c84b5fe9332c21913ebfa45006f979e7b8928a34ff60a5ffb01cb292c57e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006585, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010823, “Four cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010823.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010823" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010823" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006585, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010823 Four cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010823 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006585, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010823 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010823 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006586. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010824

Two finger pneumatic gripper

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Position and Presence Sensing
Document SHA-256
d698b8b6dadc7c9c0d34cdb1035b0c3894d2d432f6d9705403748f5acc263435

Abstract

A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0005]The gripper fingers are carried on the tool side of the mounting flange.

[0006]The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers.

[0007]The robot side of the mounting flange is bolted to the robot flange.

[0008]The pneumatic finger actuator is fed from the compressed air supply of the cell.

[0009]The contact detector reports to the cell controller.

3. Operating sequence and conditions

[0010]

  • After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller.

[0011]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator.

[0012]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0013]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator.

[0014]The cell controller reads the contact detector (on the frame) and commands the gripper fingers; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected).

5. Provenance and status

[0016]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0017]This publication supersedes OT-2026-000006586, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: pump removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006964.

Publication information

Citation

OpenTechnical Publication OT-2026-000010824, “Two finger pneumatic gripper,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010824.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010824" title: "Two finger pneumatic gripper" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010824" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" keywords: - "mechanical gripper" - "mounting flange" - "gripper finger" - "contact detector" - "compressed air supply" - "contact sensing" - "mechanical gripping" --- # Two finger pneumatic gripper ## Abstract A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] The gripper fingers are carried on the tool side of the mounting flange. [0006] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0007] The robot side of the mounting flange is bolted to the robot flange. [0008] The pneumatic finger actuator is fed from the compressed air supply of the cell. [0009] The contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. [0014] The cell controller reads the contact detector (on the frame) and commands the gripper fingers; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected). ## 5. Provenance and status [0016] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0017] This publication supersedes OT-2026-000006586, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: pump removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006964. OPENTECHNICAL PUBLICATION OT-2026-000010824 Two finger pneumatic gripper Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010824 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] The gripper fingers are carried on the tool side of the mounting flange. [0006] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0007] The robot side of the mounting flange is bolted to the robot flange. [0008] The pneumatic finger actuator is fed from the compressed air supply of the cell. [0009] The contact detector reports to the cell controller. 3. Operating sequence and conditions [0010] - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. [0011] - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. [0012] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0013] - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. [0014] The cell controller reads the contact detector (on the frame) and commands the gripper fingers; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected). 5. Provenance and status [0016] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0017] This publication supersedes OT-2026-000006586, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: pump removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006964. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010824 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010824 { "abstract": "A mechanical finger gripper comprising one mounting flange, two gripper fingers and one contact detector. 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OpenTechnical
This publication supersedes OT-2026-000006587. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010825

Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
486cdd692cad83a0cf808c41980a9410eee96c146134715e783e85ea49010f2c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006587, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010825, “Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010825.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010825" title: "Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010825" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "drop release" - "electric actuation" - "release control" --- # Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006587, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010825 Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010825 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006587, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010825 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010825 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010825", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1091 }, "figures": [], "files": [ { "bytes": 18337, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ad0d7b7060c1d8ca11d84de35be7b86deff44b2fc2e582b6c90b4927596b9679" }, { "bytes": 7903, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "93744b9a193a93634c16070d8ca133ad7bc543acd3a46bc9419cd2633a6ba309" }, { "bytes": 7626, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "486cdd692cad83a0cf808c41980a9410eee96c146134715e783e85ea49010f2c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010825/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "zone branch", "vent valve", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010825", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006587", "title": "Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540d-731d-83dd-90f01a425172" } 1hX/0GGPcI6FUN2I8RaTUk9wKGaX8F2NHXvn/Mz8KWNq6WLXlPt8xt8CoygkZcnzOg7euFAle0oljQQXNIr3AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1hX/0GGPcI6FUN2I8RaTUk9wKGaX8F2NHXvn/Mz8KWNq6WLXlPt8xt8CoygkZcnzOg7euFAle0oljQQXNIr3AQ== {"files":[{"bytes":17798,"name":"index.html","sha256":"aadb8f14232540fc2cb2c4b44d9383e80744bb98efde6d63abccb3b8d905d21c"},{"bytes":7307,"name":"publication.md","sha256":"809e2bee7f4e61b40e46fcdf5de98079d71e2377430a8945f3abb0a45ac32c06"},{"bytes":7019,"name":"publication.txt","sha256":"adc5597d31678f2448ea74650acaacfe9f1b2ba854bd1ef6c2859da947f0b038"},{"bytes":2772,"name":"manifest.json","sha256":"0e2e0a97053cb0e7f845da6675fc8f07adfe05454bb488ec5d325d83673b8b6d"},{"bytes":89,"name":"manifest.sig","sha256":"911b911267404217b35ed8516bc05b8546de6a00f77f4b1d4d0c6b51df8ec51f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d16acd3c1aa1629080db22bab3cb027cf32a0fd957615b4b279c331f62e08ef8"}],"publication_id":"OT-2026-000010826"} Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010826
OpenTechnical
This publication supersedes OT-2026-000006588. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010826

Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
adc5597d31678f2448ea74650acaacfe9f1b2ba854bd1ef6c2859da947f0b038

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006588, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010826, “Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010826.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010826" title: "Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010826" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "electric actuation" - "pressure sensing" --- # Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006588, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010826 Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010826 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006588, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010826 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010826 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010826", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 988 }, "figures": [], "files": [ { "bytes": 17798, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "aadb8f14232540fc2cb2c4b44d9383e80744bb98efde6d63abccb3b8d905d21c" }, { "bytes": 7307, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "809e2bee7f4e61b40e46fcdf5de98079d71e2377430a8945f3abb0a45ac32c06" }, { "bytes": 7019, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "adc5597d31678f2448ea74650acaacfe9f1b2ba854bd1ef6c2859da947f0b038" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010826/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "pressure sensor", "vent valve", "common isolation", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010826", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006588", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540d-74ed-b235-2338d5985ac2" } lPUOW6AZLfc9G03b/Io1+CAbWXZTVsY0jR1qU7G6Adb4ickoTwLQsH5JBvtLsPqPHkDSnJD0KrF5u+jlxc1tCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lPUOW6AZLfc9G03b/Io1+CAbWXZTVsY0jR1qU7G6Adb4ickoTwLQsH5JBvtLsPqPHkDSnJD0KrF5u+jlxc1tCA== {"files":[{"bytes":14722,"name":"index.html","sha256":"cab7d1018bb3945e1d25262921d60be4f92e196d096defbc7135c40f33f3bf0e"},{"bytes":4896,"name":"publication.md","sha256":"73cba96fcc6539e119378583fa95864f3f4fc1c74b89f15428c8a983d9f826ec"},{"bytes":4642,"name":"publication.txt","sha256":"42852d28fd90f97857a4e464ccb1d153647be03a7ac9b57f6e945b2cde769182"},{"bytes":2702,"name":"manifest.json","sha256":"04ee9542b5cd01eb5a99875508f5370e0fbd76f4593f50e2d9f4b8fe0140610c"},{"bytes":89,"name":"manifest.sig","sha256":"3fe2c8a179cc001a3863c8cd7cb63dfb54f53e987d79878800ad4babb1dab391"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5c6d7a34c4652e351c6f9319206f8008bea1c19908a0e5a9472b88b6207c8bee"}],"publication_id":"OT-2026-000010827"} Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010827
OpenTechnical
This publication supersedes OT-2026-000006589. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010827

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Supply, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
42852d28fd90f97857a4e464ccb1d153647be03a7ac9b57f6e945b2cde769182

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The bellows cup is carried on the tool side of the mounting flange.

[0007]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0009]The robot side of the mounting flange is bolted to the robot flange.

[0010]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0011]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0012]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0013]

  • The workpiece is held until the vent valve has opened the circuit.

[0014]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0016]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0017]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0018]This publication supersedes OT-2026-000006589, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010827, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010827.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010827" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010827" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The bellows cup is carried on the tool side of the mounting flange. [0007] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0014] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0016] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0018] This publication supersedes OT-2026-000006589, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010827 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010827 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The bellows cup is carried on the tool side of the mounting flange. [0007] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0011] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0012] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0013] - The workpiece is held until the vent valve has opened the circuit. [0014] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0016] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0018] This publication supersedes OT-2026-000006589, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010827 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010827 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010827", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems", "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" ], "extent": { "figures": 0, "paragraphs": 18, "words": 600 }, "figures": [], "files": [ { "bytes": 14722, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cab7d1018bb3945e1d25262921d60be4f92e196d096defbc7135c40f33f3bf0e" }, { "bytes": 4896, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "73cba96fcc6539e119378583fa95864f3f4fc1c74b89f15428c8a983d9f826ec" }, { "bytes": 4642, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "42852d28fd90f97857a4e464ccb1d153647be03a7ac9b57f6e945b2cde769182" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010827/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "vent valve", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010827", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006589", "title": "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-540d-79b8-b0d7-5c82d948d8c6" } OJIYYEJFtZ5Oacj/u5AKsyMdDSUvKIWOxIOLRqTR21Gs+1WyXquLyc7rnK46hACIXgFk6+Naejo3X7ytV6SNBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OJIYYEJFtZ5Oacj/u5AKsyMdDSUvKIWOxIOLRqTR21Gs+1WyXquLyc7rnK46hACIXgFk6+Naejo3X7ytV6SNBA== {"files":[{"bytes":17454,"name":"index.html","sha256":"0cf4b5a1cdb965e13bcd84ac3a662dbdc1f53338b07b4250948a249ddf949515"},{"bytes":7137,"name":"publication.md","sha256":"a09814ed79f0978cdbe6108d0dedd17ef2941b7098d4ed2be2cb7df6b3682c22"},{"bytes":6845,"name":"publication.txt","sha256":"d1f2a83f3ac078c71a8b9ba858c0916a45c2512d02c7d2a46f1325c5728632ac"},{"bytes":2808,"name":"manifest.json","sha256":"7e12c39c5ba79ce8025d44052559ecf0ab07b02daaccb38b5d64e361f8f51fb0"},{"bytes":89,"name":"manifest.sig","sha256":"8ca5e89c94fe1adef6d98b16d2204c9e323be19d1fa128ac39917ff40cec1640"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f1dcb60e26bbd8a690e95422b0b442f897daea904b1744f003736336881133f7"}],"publication_id":"OT-2026-000010828"} Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented before set-down - OpenTechnical OT-2026-000010828
OpenTechnical
This publication supersedes OT-2026-000006590. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010828

Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d1f2a83f3ac078c71a8b9ba858c0916a45c2512d02c7d2a46f1325c5728632ac

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006590, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010828, “Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010828.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010828" title: "Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010828" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" --- # Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006590, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010828 Three cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010828 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006590, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010828 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010828 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one isolation valve, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006591. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010829

Three bellows cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
8ed3cc3fd3f6d403d59038ee4627c678619f9efd5856344f3eadaed96bdf1cb1

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006591, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010829, “Three bellows cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010829.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010829" title: "Three bellows cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010829" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Three bellows cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006591, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010829 Three bellows cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010829 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006591, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010829 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010829 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006592. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010830

Single cup vacuum gripper, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c1a95496cb4f05cd2a24894da0cd24a1b84868e5db23af44e741b0666da99787

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006592, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010830, “Single cup vacuum gripper, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010830.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010830" title: "Single cup vacuum gripper, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010830" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" - "release control" --- # Single cup vacuum gripper, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006592, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010830 Single cup vacuum gripper, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010830 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006592, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010830 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010830 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010830", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 869 }, "figures": [], "files": [ { "bytes": 16643, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e3ddd24e47f7a608c133fb25011d2a9924991e861201a33c589238c4cb8aff32" }, { "bytes": 6584, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2086520566c8da4b4d9d1afb43915716705cd44fc355fbd4a6e568e10a5b2b34" }, { "bytes": 6296, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c1a95496cb4f05cd2a24894da0cd24a1b84868e5db23af44e741b0666da99787" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010830/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010830", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006592", "title": "Single cup vacuum gripper, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540d-747f-b36a-d7ee67d4f258" } fRDNtsLlQwX8pjzaUmkrZ3KrFgiSEr+YejldpHsQnaBV3IEYVaaRrNXIPk2TxU5vD9dfM6OQ6aKVIGQQpkSoCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fRDNtsLlQwX8pjzaUmkrZ3KrFgiSEr+YejldpHsQnaBV3IEYVaaRrNXIPk2TxU5vD9dfM6OQ6aKVIGQQpkSoCA== {"files":[{"bytes":16057,"name":"index.html","sha256":"7045d599ada92644bfc37b7d0772a5c4a0eb0ba88133cf9f89b8a53c4d6c42eb"},{"bytes":5989,"name":"publication.md","sha256":"cac3ec1df4cf2202cae02a015c679772142947405b4c4b18fe6debabc597feb3"},{"bytes":5710,"name":"publication.txt","sha256":"2907abd8cb2d1bf38e4f30d76bb185ab877f4360d47e976a63d67dd375c88340"},{"bytes":2757,"name":"manifest.json","sha256":"d2692d0c3676b37106c577cf4220294db8d808f59c3f8e60e6db29f4bf619dd5"},{"bytes":89,"name":"manifest.sig","sha256":"02d2c97f9d2f1836beef71ea011cd234b9bd92164950ed533aa4cf23a07e5986"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ec5344ff2fc8d53830592ba97c8ccdf872a914f5eca01a94f4376e7bfc51a13a"}],"publication_id":"OT-2026-000010831"} Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down - OpenTechnical OT-2026-000010831
OpenTechnical
This publication supersedes OT-2026-000006593. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010831

Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
2907abd8cb2d1bf38e4f30d76bb185ab877f4360d47e976a63d67dd375c88340

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006593, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010831, “Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010831.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010831" title: "Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010831" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006593, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010831 Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010831 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006593, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010831 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010831 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010831", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 776 }, "figures": [], "files": [ { "bytes": 16057, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7045d599ada92644bfc37b7d0772a5c4a0eb0ba88133cf9f89b8a53c4d6c42eb" }, { "bytes": 5989, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cac3ec1df4cf2202cae02a015c679772142947405b4c4b18fe6debabc597feb3" }, { "bytes": 5710, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2907abd8cb2d1bf38e4f30d76bb185ab877f4360d47e976a63d67dd375c88340" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010831/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "vent valve", "compressed air supply", "drop release", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010831", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006593", "title": "Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down", "uuid": "01a0ae6c-540d-7730-bb7c-8b7fadf34909" } L+fF7G8L273AQxITMLMZ3KV6uJJ2PIEhfGuiPNHKxMEiQqqQjJmjvW466DsBMyZppxYn2Q3BbuuxmjYD0W2RDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: L+fF7G8L273AQxITMLMZ3KV6uJJ2PIEhfGuiPNHKxMEiQqqQjJmjvW466DsBMyZppxYn2Q3BbuuxmjYD0W2RDw== {"files":[{"bytes":15824,"name":"index.html","sha256":"0ab730f41fe68799a5ef3bb34501f9af120c1b2fcf3afd18849e97d9a3f1670e"},{"bytes":5904,"name":"publication.md","sha256":"aabc3c217c52916e535659eb31e6ab1f97eda958c8db6cbfdfee5e534eb58772"},{"bytes":5576,"name":"publication.txt","sha256":"8c91e5e2d085c922ecb727793ed356c4350de71668161230674d899fd0d6c685"},{"bytes":2832,"name":"manifest.json","sha256":"77f3bb71071c4668b2f7ddf3e2dfe03a34c1cc729c9f0494f4cfa39389032b2d"},{"bytes":89,"name":"manifest.sig","sha256":"33a70540b03a4ef51501b5f51e2c1d15832c3f6fd958f27b6d2efbcd5ac37b88"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d3749da9fe5906779e32870418fa6c334efa07a1f55e717eddd2f868447e6906"}],"publication_id":"OT-2026-000010832"} Single bellows cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down - OpenTechnical OT-2026-000010832
OpenTechnical
This publication supersedes OT-2026-000006594. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010832

Single bellows cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Supply, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
8c91e5e2d085c922ecb727793ed356c4350de71668161230674d899fd0d6c685

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0006]The bellows cup is carried on the tool side of the mounting flange.

[0007]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0009]The robot side of the mounting flange is bolted to the robot flange.

[0010]The blow-off valve is fed from the compressed air supply of the cell.

[0011]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0012]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0013]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0014]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0015]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0016]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0017]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0018]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006594, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010832, “Single bellows cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010832.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010832" title: "Single bellows cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010832" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" - "release control" --- # Single bellows cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The bellows cup is carried on the tool side of the mounting flange. [0007] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0018] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006594, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010832 Single bellows cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010832 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The bellows cup is carried on the tool side of the mounting flange. [0007] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0012] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0013] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0014] - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0018] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006594, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010832 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010832 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006595. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010833

Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5aeb3de5b416ce684a3e4a656a390c6d92da928942a8eaae19edd852eca39f66

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006595, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010833, “Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010833.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010833" title: "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010833" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006595, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010833 Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010833 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006595, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010833 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010833 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010833", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 935 }, "figures": [], "files": [ { "bytes": 17241, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f0ea2e959498f83473f0eb559571e6314fd584db7d0f34fe494df00acb28d7d0" }, { "bytes": 6927, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9d0a29825e2e2ef2b34ff6ffb3416ae6886303045eb7ee67fe0ae378afd43b21" }, { "bytes": 6626, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5aeb3de5b416ce684a3e4a656a390c6d92da928942a8eaae19edd852eca39f66" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010833/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010833", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006595", "title": "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down", "uuid": "01a0ae6c-540d-727e-bc31-b194455ea1d9" } 1MMFIOy+tyb1E4hPns9woDZQrhGTMhaSi9yFqN1Ll6rgZFVpDAn3LXcBwDkDyvQOcD9NLB8k6Yz+mswTudDaBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1MMFIOy+tyb1E4hPns9woDZQrhGTMhaSi9yFqN1Ll6rgZFVpDAn3LXcBwDkDyvQOcD9NLB8k6Yz+mswTudDaBw== {"files":[{"bytes":17943,"name":"index.html","sha256":"96d85cca749ac48ddcc0b15313d07432dccd9d88c1eed15668b7656bc555cd32"},{"bytes":7481,"name":"publication.md","sha256":"b445744469e3ee58e493668d1967d20b926b3c74e408de35984bcd3e3182a962"},{"bytes":7182,"name":"publication.txt","sha256":"f4b3ddbc593300aa0abd2c50c0d27ee7a47431e33710f444f7197a9a5f9e70ba"},{"bytes":2786,"name":"manifest.json","sha256":"bebfe822c03949ea32c3482b0515fa4509ffcbd0234b2bbeb3fe5eac5ded5781"},{"bytes":89,"name":"manifest.sig","sha256":"fb216e0190951e58d2cfc50631411aae5bb6389390cf616912db62146d95a1f0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f39baadf7231c9dbbcdb69cab701dfa4b6d44b39952d491a6f19f2136190a759"}],"publication_id":"OT-2026-000010834"} Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down - OpenTechnical OT-2026-000010834
OpenTechnical
This publication supersedes OT-2026-000006596. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010834

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
f4b3ddbc593300aa0abd2c50c0d27ee7a47431e33710f444f7197a9a5f9e70ba

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006596, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010834, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010834.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010834" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010834" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006596, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010834 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010834 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006596, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010834 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010834 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010834", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1005 }, "figures": [], "files": [ { "bytes": 17943, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "96d85cca749ac48ddcc0b15313d07432dccd9d88c1eed15668b7656bc555cd32" }, { "bytes": 7481, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b445744469e3ee58e493668d1967d20b926b3c74e408de35984bcd3e3182a962" }, { "bytes": 7182, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f4b3ddbc593300aa0abd2c50c0d27ee7a47431e33710f444f7197a9a5f9e70ba" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010834/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010834", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006596", "title": "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off after set-down", "uuid": "01a0ae6c-540d-7466-8a6c-4cb654988f00" } kH/eyaMBbkWoz0ImqMe/4GTmYoDy+5zcaSRy8a7dUlkUpQD8c4Fj9zO03UYMQvAJvcM+l96eZSIL2j2vgIWXAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kH/eyaMBbkWoz0ImqMe/4GTmYoDy+5zcaSRy8a7dUlkUpQD8c4Fj9zO03UYMQvAJvcM+l96eZSIL2j2vgIWXAA== {"files":[{"bytes":17016,"name":"index.html","sha256":"fd25df2c74e00adc040540322b4ec0ff2050cf726efbc87a57fd01b4caa164f3"},{"bytes":6732,"name":"publication.md","sha256":"9cb7bb486a6fd2755567ceaf75f73590f6c2ebd4cbf2363daf74216be07a3f9a"},{"bytes":6411,"name":"publication.txt","sha256":"e45c1152e2f926c9c5c2f55bb1eb29573eebb23c3c208dba62f4ef8a579c7bc3"},{"bytes":2780,"name":"manifest.json","sha256":"4431ac0e470b3c54536a6fd12bc9af93987ce857dda3cad7a592e3d9fbbac524"},{"bytes":89,"name":"manifest.sig","sha256":"dd804980f51a53d798b8a20a11e44a583d05f5be6c5d267e50f0eab44b205efd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"198ed98256edc3035c8cc4a1bcf1929fe3e350a27c48f942782a9c5cfaa3cba3"}],"publication_id":"OT-2026-000010835"} Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down - OpenTechnical OT-2026-000010835
OpenTechnical
This publication supersedes OT-2026-000006597. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010835

Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e45c1152e2f926c9c5c2f55bb1eb29573eebb23c3c208dba62f4ef8a579c7bc3

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006597, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010835, “Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010835.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010835" title: "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010835" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006597, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010835 Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010835 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006597, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010835 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010835 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010835", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 889 }, "figures": [], "files": [ { "bytes": 17016, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fd25df2c74e00adc040540322b4ec0ff2050cf726efbc87a57fd01b4caa164f3" }, { "bytes": 6732, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9cb7bb486a6fd2755567ceaf75f73590f6c2ebd4cbf2363daf74216be07a3f9a" }, { "bytes": 6411, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e45c1152e2f926c9c5c2f55bb1eb29573eebb23c3c208dba62f4ef8a579c7bc3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010835/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010835", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006597", "title": "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down", "uuid": "01a0ae6c-540d-73f6-bd31-cb11c1be6914" } ZfyWLcp7K5Q+TEQOSD9ViyamOb1xSxS8gEb87lNOIGf00oTD0S3A2N5HeQ7a/RKfUJBOSGgdeVqFNJhdNiRmCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZfyWLcp7K5Q+TEQOSD9ViyamOb1xSxS8gEb87lNOIGf00oTD0S3A2N5HeQ7a/RKfUJBOSGgdeVqFNJhdNiRmCw== {"files":[{"bytes":18041,"name":"index.html","sha256":"98f9d70ee864f224cdfa6553e3356c1937c7538a987e8a41213f528da3c377e4"},{"bytes":7647,"name":"publication.md","sha256":"df8f80dfc67d91abbcdc78a4009e9ad50480061079573edcab3913b812bd56d6"},{"bytes":7345,"name":"publication.txt","sha256":"a9d680da7ff626cf617c1525a5555e74a37189935a5fcceb9dc3015d00bd1d5d"},{"bytes":2783,"name":"manifest.json","sha256":"8f13d3788f12f87de0fc145739369853685886d5e1bf7f752c4add9e087274d1"},{"bytes":89,"name":"manifest.sig","sha256":"766838dce557a18346e02bc619b1bedcbb96436ec732cf6cf3fafd01583a3b63"},{"bytes":227,"name":"manifest.sig.txt","sha256":"968f0ecda0ebe70e2a25ff19bc74119bca62ce40703ce54973376747c592c553"}],"publication_id":"OT-2026-000010836"} Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010836
OpenTechnical
This publication supersedes OT-2026-000006598. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010836

Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
a9d680da7ff626cf617c1525a5555e74a37189935a5fcceb9dc3015d00bd1d5d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006598, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010836, “Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010836.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010836" title: "Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010836" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" - "pressure sensing" --- # Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006598, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010836 Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010836 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006598, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010836 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010836 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010836", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1034 }, "figures": [], "files": [ { "bytes": 18041, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "98f9d70ee864f224cdfa6553e3356c1937c7538a987e8a41213f528da3c377e4" }, { "bytes": 7647, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "df8f80dfc67d91abbcdc78a4009e9ad50480061079573edcab3913b812bd56d6" }, { "bytes": 7345, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a9d680da7ff626cf617c1525a5555e74a37189935a5fcceb9dc3015d00bd1d5d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010836/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010836", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006598", "title": "Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7baa-92ae-041cc6d26a30" } sKIlsqu8rN2lddkC/f8qC33IP4kcBY/6eYXD1cn5suG1FxrqlI/CkUlM0IMYACGpsLVF1GX2PLSCwUgmzYOKDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sKIlsqu8rN2lddkC/f8qC33IP4kcBY/6eYXD1cn5suG1FxrqlI/CkUlM0IMYACGpsLVF1GX2PLSCwUgmzYOKDg== {"files":[{"bytes":17380,"name":"index.html","sha256":"0b2345b6b76decba6da92b3cc435866433df3cb5740901f432ff826b221d8c22"},{"bytes":7186,"name":"publication.md","sha256":"1008917555b1adf00229a2d67605b1abf7d6ba456d963d0df6ec40bd257168b3"},{"bytes":6887,"name":"publication.txt","sha256":"60038fef23e721c561e23ec22e1937a935e98effcc564016520fb379c339c664"},{"bytes":2776,"name":"manifest.json","sha256":"725063d38f1a17bfe599b9a04e03873bf26318802c5c8a48b47b5bf9fd98047b"},{"bytes":89,"name":"manifest.sig","sha256":"c2ae78fe5717c82b0945dc3b85b5531d75ff308bb352076920f3b8f1972f4efe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5a86742ae7ca6e88aa67dc7bdd3e10dab0b4855212621aab3e356d65979e5ec0"}],"publication_id":"OT-2026-000010837"} Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010837
OpenTechnical
This publication supersedes OT-2026-000006599. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010837

Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
60038fef23e721c561e23ec22e1937a935e98effcc564016520fb379c339c664

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006599, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010837, “Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010837.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010837" title: "Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010837" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006599, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010837 Foam pad vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010837 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006599, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010837 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010837 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006600. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010838

Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
27a803b029f9b918f20548f7faf203754e8a62e5af81f30fc6e26c9d79cfb749

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006600, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010838, “Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010838.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010838" title: "Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010838" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006600, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010838 Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010838 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006600, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010838 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010838 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006601. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010839

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
26ad2aa52a4bd27352e0901f2acf4b879d6f5f9f91b935c4c4ad1379f5f85590

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0009]The foam pads are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0029]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006601, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010839, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010839.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010839" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010839" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The foam pads are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006601, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010839 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010839 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The foam pads are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006601, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010839 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010839 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010839", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1108 }, "figures": [], "files": [ { "bytes": 18771, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8f1752147c5ccc5ef83a595e92626d47ad1495c496b36545e7bd19700e0de6bf" }, { "bytes": 8177, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "df013c349545bc34ebf0389cd3962a68f30bd361a814dd1114df5543112c11f6" }, { "bytes": 7857, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "26ad2aa52a4bd27352e0901f2acf4b879d6f5f9f91b935c4c4ad1379f5f85590" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010839/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "contact detector", "blow-off valve", "blow off release", "common isolation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010839", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006601", "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off before set-down", "uuid": "01a0ae6c-540d-73f2-a408-30ab11908b28" } uI7QUT+IP0BzSGqIB/BUs4ydbjbifv1ECxjFtFviNOuX2KvT7mhd7dWrmzHN3rnPDm/Jh6fI3u4omeJylVePCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uI7QUT+IP0BzSGqIB/BUs4ydbjbifv1ECxjFtFviNOuX2KvT7mhd7dWrmzHN3rnPDm/Jh6fI3u4omeJylVePCw== {"files":[{"bytes":16504,"name":"index.html","sha256":"b89ef0fd82db18225fc5b4e2fe31d3e2b38db5b03dd31df3760f8dde4fc42594"},{"bytes":6348,"name":"publication.md","sha256":"5db9fc4e9aef562be4dcdf99da8ec0b7ba0e07fc3c7daf7c149a72a9594a41b2"},{"bytes":6047,"name":"publication.txt","sha256":"377fdee3b01a88321c5ce29f3d120f7deef0b3f87157d613b143bd419c1c92b2"},{"bytes":2785,"name":"manifest.json","sha256":"eae47f6c37f6302d32b02d218d71fa36dddd4003bd7d67e946839a993fa4d2e9"},{"bytes":89,"name":"manifest.sig","sha256":"4e48a6e757cadc3ef5e558f1897ffc6225e4ae49032246d87feee126c5a79c3e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d99eac1aef6600dcbd94c83627aaf35850ee90a032c10df05bcb39d48c34dcef"}],"publication_id":"OT-2026-000010840"} Six cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000010840
OpenTechnical
This publication supersedes OT-2026-000006602. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010840

Six cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
377fdee3b01a88321c5ce29f3d120f7deef0b3f87157d613b143bd419c1c92b2

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006602, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010840, “Six cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010840.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010840" title: "Six cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010840" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Six cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006602, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010840 Six cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010840 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006602, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010840 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010840 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010840", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 835 }, "figures": [], "files": [ { "bytes": 16504, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b89ef0fd82db18225fc5b4e2fe31d3e2b38db5b03dd31df3760f8dde4fc42594" }, { "bytes": 6348, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5db9fc4e9aef562be4dcdf99da8ec0b7ba0e07fc3c7daf7c149a72a9594a41b2" }, { "bytes": 6047, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "377fdee3b01a88321c5ce29f3d120f7deef0b3f87157d613b143bd419c1c92b2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010840/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010840", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006602", "title": "Six cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off before set-down", "uuid": "01a0ae6c-540d-7d70-a246-b5fbdeb98f49" } pwHZlQOopiXWfhUF0kI5tuOQThbMuLpStzJyZYpp5oW5es9IB5872i0mNannwvfRISRpJjmhzwDWsYhSALx6Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pwHZlQOopiXWfhUF0kI5tuOQThbMuLpStzJyZYpp5oW5es9IB5872i0mNannwvfRISRpJjmhzwDWsYhSALx6Dg== {"files":[{"bytes":16763,"name":"index.html","sha256":"8146a3af0f22df757154c1017f56b1ce0570192ce8459bcaa511133ddac0f66d"},{"bytes":6628,"name":"publication.md","sha256":"2f3c61d7e7afa203b316269ede34b5e8103b862dff8965a8f999522ac4a24112"},{"bytes":6358,"name":"publication.txt","sha256":"4e5d8064bafdaa0f248d94fb9f9caa734d06b9c77bd99a2c74a9455e15c2eca5"},{"bytes":2777,"name":"manifest.json","sha256":"ba6f9d1242fa99794cf994442982d4fd018ee3e4f32b4757fb31f698c7d9f41b"},{"bytes":89,"name":"manifest.sig","sha256":"1106cf395045e44c5439246923266f9e6c21100e0e485eb7ced03734065cdff0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"21e492efaed0db2d993efc0806cf99bf264de7a894fafa3a8d96324daf586b9f"}],"publication_id":"OT-2026-000010841"} Single cup vacuum gripper, pump fed, sustained blow-off before set-down - OpenTechnical OT-2026-000010841
OpenTechnical
This publication supersedes OT-2026-000006603. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010841

Single cup vacuum gripper, pump fed, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4e5d8064bafdaa0f248d94fb9f9caa734d06b9c77bd99a2c74a9455e15c2eca5

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006603, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010841, “Single cup vacuum gripper, pump fed, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010841.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010841" title: "Single cup vacuum gripper, pump fed, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010841" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, pump fed, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006603, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010841 Single cup vacuum gripper, pump fed, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010841 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006603, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010841 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010841 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010841", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 880 }, "figures": [], "files": [ { "bytes": 16763, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8146a3af0f22df757154c1017f56b1ce0570192ce8459bcaa511133ddac0f66d" }, { "bytes": 6628, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2f3c61d7e7afa203b316269ede34b5e8103b862dff8965a8f999522ac4a24112" }, { "bytes": 6358, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4e5d8064bafdaa0f248d94fb9f9caa734d06b9c77bd99a2c74a9455e15c2eca5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010841/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010841", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006603", "title": "Single cup vacuum gripper, pump fed, sustained blow-off before set-down", "uuid": "01a0ae6c-540d-7eda-bdaa-121c7be9ed7e" } 1ht43BFZSJLPS1hwG4RmKW8G7SpJcHlzixkt7glY3x2Q0+3XATH9Tl3HDdYU7+yywx3tQzGfYmk7S9iv60xZCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1ht43BFZSJLPS1hwG4RmKW8G7SpJcHlzixkt7glY3x2Q0+3XATH9Tl3HDdYU7+yywx3tQzGfYmk7S9iv60xZCQ== {"files":[{"bytes":18646,"name":"index.html","sha256":"e1dcf09fd8e36b8d1834e6e3ec49b6181b91e5e0f6bb7862bee5c98c34630839"},{"bytes":8137,"name":"publication.md","sha256":"baf50098d914b0cdefe366ba5e0c3310418a40ffd57eeacc473fe1fe4954cfb3"},{"bytes":7811,"name":"publication.txt","sha256":"f4ba40dfb3e5c19c5db4a821219e1a3617df973db57dd385051ef10f396d5398"},{"bytes":2858,"name":"manifest.json","sha256":"7b625e96036757cc42ecb5e8ff59da5135d7453d973f95e1c686ede2eb6322e1"},{"bytes":89,"name":"manifest.sig","sha256":"1b12fcee4eaee0fb0fdb02b70bdc138e0c94a7c847c412a3c866f2660d10cf16"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c13affbffe2e5cc11ce22b8fc7bcaae78a6850b9745f76fcc843ff7603ae4ae8"}],"publication_id":"OT-2026-000010842"} Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010842
OpenTechnical
This publication supersedes OT-2026-000006604. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010842

Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f4ba40dfb3e5c19c5db4a821219e1a3617df973db57dd385051ef10f396d5398

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006604, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010842, “Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010842.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010842" title: "Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010842" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" --- # Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006604, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010842 Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010842 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006604, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010842 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010842 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010842", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1098 }, "figures": [], "files": [ { "bytes": 18646, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e1dcf09fd8e36b8d1834e6e3ec49b6181b91e5e0f6bb7862bee5c98c34630839" }, { "bytes": 8137, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "baf50098d914b0cdefe366ba5e0c3310418a40ffd57eeacc473fe1fe4954cfb3" }, { "bytes": 7811, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f4ba40dfb3e5c19c5db4a821219e1a3617df973db57dd385051ef10f396d5398" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010842/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "zone branch", "pressure sensor", "contact detector", "vent valve", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010842", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006604", "title": "Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7a12-be90-bbb20ea1d115" } uqCEFX2aDYOINgafAks9I+HfNl489PTcuf9Hb9VNcmr3v0/PgekBmC2Xc/AYwUo1sIb0qDued3JB0ohN09/TDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uqCEFX2aDYOINgafAks9I+HfNl489PTcuf9Hb9VNcmr3v0/PgekBmC2Xc/AYwUo1sIb0qDued3JB0ohN09/TDA== {"files":[{"bytes":16747,"name":"index.html","sha256":"718902c56a5ab07c806a5c03e66bf2e0dbf555f93731307c35ebf5465067f8d2"},{"bytes":6667,"name":"publication.md","sha256":"274c20a6270bcea9b74da4399f7add6acc75f088c04ab635e60893e4079d084d"},{"bytes":6388,"name":"publication.txt","sha256":"2f70fc901d5749c8def9b371e7ed1d90ea9a3dc449088ef65ae790480a3d053b"},{"bytes":2766,"name":"manifest.json","sha256":"4ff00851bf4f1cfd0fdcde7758e936f5e2257616cdbe1c14fe19d8572d70e0de"},{"bytes":89,"name":"manifest.sig","sha256":"61a3f9807ad155d6f7401c9af6a17e209b6090bd7c71f7708768ceb7a3fe4c53"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9976ea3e85f50906361558b7c42f36bc8f3909e7cfd7db4895383bd65f2584ec"}],"publication_id":"OT-2026-000010843"} Three cup vacuum gripper, three zone face, two stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010843
OpenTechnical
This publication supersedes OT-2026-000006605. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010843

Three cup vacuum gripper, three zone face, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2f70fc901d5749c8def9b371e7ed1d90ea9a3dc449088ef65ae790480a3d053b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006605, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010843, “Three cup vacuum gripper, three zone face, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010843.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010843" title: "Three cup vacuum gripper, three zone face, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010843" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Three cup vacuum gripper, three zone face, two stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006605, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010843 Three cup vacuum gripper, three zone face, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010843 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006605, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010843 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010843 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006606. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010844

Foam pad vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
61cfcf8c746b1770f0035928c54f9f19e754bb8dc03304b82d54fc0923ddf7f1

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006606, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010844, “Foam pad vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010844.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010844" title: "Foam pad vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010844" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006606, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010844 Foam pad vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010844 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006606, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010844 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010844 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010844", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 996 }, "figures": [], "files": [ { "bytes": 17644, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c9d0a64527ffc2e3a1c942200bbb82ec5bd87d795e946edbda17d8e35a40ace8" }, { "bytes": 7287, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "03c8a79817018671d25db45ce3f4d1cbb02078a85a47db504bb19118e3253bbe" }, { "bytes": 6989, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "61cfcf8c746b1770f0035928c54f9f19e754bb8dc03304b82d54fc0923ddf7f1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010844/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010844", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006606", "title": "Foam pad vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540d-702b-b579-5f020e70530e" } SGBogBV6i78atZbNteOeN0mEr9JEmsufZYJzE8lNr3Y4pw16Uh3mq0QZ5hDnJezZqAyx9FbbE1PYyBtnBhd4BA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SGBogBV6i78atZbNteOeN0mEr9JEmsufZYJzE8lNr3Y4pw16Uh3mq0QZ5hDnJezZqAyx9FbbE1PYyBtnBhd4BA== {"files":[{"bytes":17387,"name":"index.html","sha256":"36e15d5fe5f6e0acafd09cd2693e1b2b52b97e2110b07e4833d276a578b33f40"},{"bytes":7074,"name":"publication.md","sha256":"67366a9baff3f42b7912143ab9649720203a849416e02dab5b528c015fc15335"},{"bytes":6792,"name":"publication.txt","sha256":"2c891c27a67276cf2026fdeca9523a67b8198e6aba72c0b55945c1e1c6894298"},{"bytes":2793,"name":"manifest.json","sha256":"da93494b3467a3d0ec0435e9373ae1ef3e1b067229fcbb6a425ac49510c2702a"},{"bytes":89,"name":"manifest.sig","sha256":"2ddff8d8c6aa8749254f216e805c8b41e6d81675ea7b259a2037e38c31fa9827"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0356069a9b6af0546f03c0917b3ddfd20ccc2a7f94c01579b4af7f9047258897"}],"publication_id":"OT-2026-000010845"} Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010845
OpenTechnical
This publication supersedes OT-2026-000006607. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010845

Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
2c891c27a67276cf2026fdeca9523a67b8198e6aba72c0b55945c1e1c6894298

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006607, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010845, “Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010845.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010845" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010845" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006607, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010845 Two cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010845 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006607, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010845 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010845 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006608. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010846

Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
90ac633b023b22a9daf7725710542e297a2df35487e1939d68c1ea6cb1df9c05

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006608, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010846, “Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010846.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010846" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010846" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006608, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010846 Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010846 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006608, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010846 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010846 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010846", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 928 }, "figures": [], "files": [ { "bytes": 17223, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "651ecf80329726e1dd55cb01249b25f0a77f7be2c49644ea19b6de3e14271135" }, { "bytes": 6946, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "266b18494dc932bbb1ac5f9ddd3dd637364e995faa44fa02d3f9c2aeaa55cc9a" }, { "bytes": 6646, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "90ac633b023b22a9daf7725710542e297a2df35487e1939d68c1ea6cb1df9c05" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010846/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010846", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006608", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off before set-down", "uuid": "01a0ae6c-540d-7dfb-a100-faf6008c2c36" } dTeiNmoYcZDcEmeZMF7qFkarybvVEt6Naa7kAXocVK4vOTrMyt7g8Ls2N58tFFH3Xjzt06S2N8UETxjw1nkuCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dTeiNmoYcZDcEmeZMF7qFkarybvVEt6Naa7kAXocVK4vOTrMyt7g8Ls2N58tFFH3Xjzt06S2N8UETxjw1nkuCA== {"files":[{"bytes":16084,"name":"index.html","sha256":"4dd187c1dc5d3a1120ecc31235d6f75fd997fe28f37db2b700efc4c684923961"},{"bytes":5983,"name":"publication.md","sha256":"bcb6d22d36e1194cf829583a4cc5541b0701dd2e5a303e60825eedbe1ca3451b"},{"bytes":5689,"name":"publication.txt","sha256":"991ca4371477aad1ccf9029c4f81fa46c241f17f66322154dded2819b61f44c0"},{"bytes":2730,"name":"manifest.json","sha256":"132cf861c447f92f27a3dbef2ca212a6417b259630e96b20576e90665b8b4992"},{"bytes":89,"name":"manifest.sig","sha256":"71cfacc22d972228da1b741de8b18f240195b24bc36fb90d66f15f43cd143960"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fdbea09f84eca5b12e9f7f5c34c41af16b4e370e5ed1772bbac58f52df55d1c5"}],"publication_id":"OT-2026-000010847"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010847
OpenTechnical
This publication supersedes OT-2026-000006611. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010847

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
991ca4371477aad1ccf9029c4f81fa46c241f17f66322154dded2819b61f44c0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006611, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010847, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010847.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010847" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010847" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006611, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010847 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010847 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006611, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010847 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010847 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006612. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010848

Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
8de7fd0e9c8329b18d2a89f3c73a8678669c405ea6d47236d0d12f64c98551d8

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006612, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006862.

Publication information

Citation

OpenTechnical Publication OT-2026-000010848, “Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010848.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010848" title: "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010848" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "tool changing" --- # Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006612, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006862. OPENTECHNICAL PUBLICATION OT-2026-000010848 Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010848 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006612, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006862. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010848 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010848 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010848", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 922 }, "figures": [], "files": [ { "bytes": 17266, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "421e10fd473fbf8990cf291ace615253a6aa72fcb5884053b0e54443a0825c71" }, { "bytes": 6987, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6a2c4ddf3c0f90a6a5e59d37744973510bed5e066ce1f0481d9146608060207f" }, { "bytes": 6694, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8de7fd0e9c8329b18d2a89f3c73a8678669c405ea6d47236d0d12f64c98551d8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010848/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010848", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006612", "title": "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7a36-8a53-b25a4bd9e4e5" } 1vShU1/BoVdlOSbn/VhDIc/mNgKPjeR/ynoanEsqpRuAyWIjXXqhvfNpTHIAAv50pMRFW5rMvl5F9/9yo5CTAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1vShU1/BoVdlOSbn/VhDIc/mNgKPjeR/ynoanEsqpRuAyWIjXXqhvfNpTHIAAv50pMRFW5rMvl5F9/9yo5CTAw== {"files":[{"bytes":16659,"name":"index.html","sha256":"f55c4e1f2038fb0a21fa1ebb270450432ef73755a62c94482651cf4297a330a4"},{"bytes":6549,"name":"publication.md","sha256":"c1727a67b0a93e6f06b7c08d069c9685fa0b6fed72f30505ebb5b4595c663265"},{"bytes":6215,"name":"publication.txt","sha256":"452cc533a53f03cd79c004195dac340efa89559c34cf02deefaa166e44fb4986"},{"bytes":2810,"name":"manifest.json","sha256":"72fbd6e6e5b350b8946961314d69395474284a5748772d4e612c0269af68b93c"},{"bytes":89,"name":"manifest.sig","sha256":"e55b3c8f0e5551ee6ce150e620ab7d322c3b0d0462193a91ab0214dadc622741"},{"bytes":227,"name":"manifest.sig.txt","sha256":"259811869c46a687996aa37748a2ba58d444cf582cb5fecc0afc674106795c03"}],"publication_id":"OT-2026-000010849"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010849
OpenTechnical
This publication supersedes OT-2026-000006613. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010849

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
452cc533a53f03cd79c004195dac340efa89559c34cf02deefaa166e44fb4986

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006613, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010849, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010849.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010849" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010849" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006613, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010849 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010849 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006613, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010849 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010849 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010849", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 840 }, "figures": [], "files": [ { "bytes": 16659, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f55c4e1f2038fb0a21fa1ebb270450432ef73755a62c94482651cf4297a330a4" }, { "bytes": 6549, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c1727a67b0a93e6f06b7c08d069c9685fa0b6fed72f30505ebb5b4595c663265" }, { "bytes": 6215, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "452cc533a53f03cd79c004195dac340efa89559c34cf02deefaa166e44fb4986" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010849/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010849", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006613", "title": "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540d-781d-80c2-936ac86cc244" } 4xbIVzYmXnSoAM4qu2UxptvETBpgpAzTFoNQnVmeQ8Wg5k/H1vWYTiCnesfbKzTCRsbgh06g+19JhwFUmANvBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4xbIVzYmXnSoAM4qu2UxptvETBpgpAzTFoNQnVmeQ8Wg5k/H1vWYTiCnesfbKzTCRsbgh06g+19JhwFUmANvBg== {"files":[{"bytes":17811,"name":"index.html","sha256":"5d1ab533510e2429175311c5603d923fde70469f8b283578139aa76977e17d1a"},{"bytes":7435,"name":"publication.md","sha256":"24fa194bfc120d300d25f610e1d3bd49628fe63f2d6557161314729ecc48e0e8"},{"bytes":7126,"name":"publication.txt","sha256":"0de847a488a7fe70e86bfe7212d83c08d316cfe647613130683a8765b2f55adf"},{"bytes":2774,"name":"manifest.json","sha256":"545ba7dc845ed187087f5356dafb01aa221925ec8f68316c5e50e10cbad9b131"},{"bytes":89,"name":"manifest.sig","sha256":"5bb0fafd612a464354767d51d228b9581aff0ff25f70e872ba9fe643a067adee"},{"bytes":227,"name":"manifest.sig.txt","sha256":"757710a08a4c060bc7200806243312a4be09eef990f26c5ffbf5d51bf73e8d1e"}],"publication_id":"OT-2026-000010850"} Single cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010850
OpenTechnical
This publication supersedes OT-2026-000006614. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010850

Single cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
0de847a488a7fe70e86bfe7212d83c08d316cfe647613130683a8765b2f55adf

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006614, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010850, “Single cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010850.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010850" title: "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010850" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Single cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006614, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010850 Single cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010850 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006614, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010850 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010850 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010850", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 998 }, "figures": [], "files": [ { "bytes": 17811, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5d1ab533510e2429175311c5603d923fde70469f8b283578139aa76977e17d1a" }, { "bytes": 7435, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "24fa194bfc120d300d25f610e1d3bd49628fe63f2d6557161314729ecc48e0e8" }, { "bytes": 7126, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0de847a488a7fe70e86bfe7212d83c08d316cfe647613130683a8765b2f55adf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010850/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010850", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006614", "title": "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540d-79c4-b4a2-09f9580390df" } ILP1pKaofvhoXHKWh5WKtjBsfIDANIctNWPuaLe8L12qBqgGguPbCovEmoeo9Mp8SrJAW3X4SJK0RBI5h3a5DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ILP1pKaofvhoXHKWh5WKtjBsfIDANIctNWPuaLe8L12qBqgGguPbCovEmoeo9Mp8SrJAW3X4SJK0RBI5h3a5DQ== {"files":[{"bytes":16370,"name":"index.html","sha256":"146f48670e1a07bc1a8072f2a8af9dcab93d4a90c81bcb1e69232edd848036b6"},{"bytes":6201,"name":"publication.md","sha256":"40ef51eb0e1dbb92884fe96978588f7a883a765c0a96634a5ea583f66a8ebd7a"},{"bytes":5934,"name":"publication.txt","sha256":"e2c63b97e87abbc334462dbfebc2cff20c3ce91b32d435c8d5b95d3764386469"},{"bytes":2732,"name":"manifest.json","sha256":"16ad49cd8bd3984f6ca2a2da28b6ead0053030f7d5308d85d9fe0a4567617bbf"},{"bytes":89,"name":"manifest.sig","sha256":"ff80190a234230f00f0393133de22b316d4a19569f461cc3372cf13f689e8c08"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8586a66eb079fb6a6663d463bc2d7406a4d1a70c905061579e0005690bc27d0c"}],"publication_id":"OT-2026-000010851"} Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down - OpenTechnical OT-2026-000010851
OpenTechnical
This publication supersedes OT-2026-000006615. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010851

Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
e2c63b97e87abbc334462dbfebc2cff20c3ce91b32d435c8d5b95d3764386469

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006615, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010851, “Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010851.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010851" title: "Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010851" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006615, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010851 Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010851 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006615, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010851 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010851 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010851", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 808 }, "figures": [], "files": [ { "bytes": 16370, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "146f48670e1a07bc1a8072f2a8af9dcab93d4a90c81bcb1e69232edd848036b6" }, { "bytes": 6201, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "40ef51eb0e1dbb92884fe96978588f7a883a765c0a96634a5ea583f66a8ebd7a" }, { "bytes": 5934, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e2c63b97e87abbc334462dbfebc2cff20c3ce91b32d435c8d5b95d3764386469" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010851/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010851", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006615", "title": "Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down", "uuid": "01a0ae6c-540d-7960-a6e2-ca94d312b874" } oU44OIFO/5HuYa+DidY0SLpaTbgkQWt30cvh47eGbUNwhce0u1R4s88HgqcfG6TOagpBaVWZJ98y47omcKzyDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: oU44OIFO/5HuYa+DidY0SLpaTbgkQWt30cvh47eGbUNwhce0u1R4s88HgqcfG6TOagpBaVWZJ98y47omcKzyDA== {"files":[{"bytes":16994,"name":"index.html","sha256":"6254455d22205d5e8d2a1361dae06317c5522e286dfb294293ffbe043dd23209"},{"bytes":6871,"name":"publication.md","sha256":"cfb9e3dc8008297a6f3d357468ac7a28e3e2d49dfc304ca786bdbab0a256fbf4"},{"bytes":6592,"name":"publication.txt","sha256":"f9a3843fc322617aee3e618821dbdcb6e4fc003759b5b5382380e497ef74aa99"},{"bytes":2764,"name":"manifest.json","sha256":"8b193f4c47033a9dba05500c65488049c11a6c51da1510c57a26e7cf52640f27"},{"bytes":89,"name":"manifest.sig","sha256":"bfc31976cd09f5ae019c966366059fc0fa604c478124db4449f519acd6a57d42"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bbb449c824933170b01987d987a6440ebecdea0084b1167869500674c5cd1152"}],"publication_id":"OT-2026-000010852"} Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010852
OpenTechnical
This publication supersedes OT-2026-000006616. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010852

Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f9a3843fc322617aee3e618821dbdcb6e4fc003759b5b5382380e497ef74aa99

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006616, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010852, “Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010852.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010852" title: "Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010852" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006616, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010852 Four cup vacuum gripper, four zone face, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010852 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006616, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010852 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010852 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006617. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010853

Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
86029d64fc1e7e1ae2cfb494434452879326d759e19e9818b38df62656e125ec

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006617, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010853, “Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010853.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010853" title: "Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010853" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006617, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010853 Foam pad vacuum gripper, four zone face, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010853 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006617, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010853 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010853 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006618. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010854

Permanent magnet gripper, stripped after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Magnetic Grippers
Also classified in
Position and Presence Sensing, Tool Changers
Document SHA-256
a2c54d0199f0ac0c167a7d7a234d92303fece7e4a7e679121cd98eaf240ac7ad

Abstract

A magnetic gripping tool comprising one tool-change interface, one magnet assembly, one contact detector and one separating element. After the workpiece has reached the set-down position, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact, separating a workpiece that stays on the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses a permanent magnet.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0005]One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone.

[0006]The magnet assembly is carried on the tool side of the tool-change interface.

[0007]The contact detector is mounted on the frame and reports the moment a workpiece is present against the magnet face.

[0008]The separating element acts on the workpiece held at the magnet assembly and pushes it clear of the face.

[0009]The robot side of the tool-change interface is bolted to the robot flange.

[0010]The separating element is driven from the compressed air supply of the cell.

[0011]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0012]The separating element and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller.

[0014]

  • While the magnet assembly is in contact with the workpiece, the workpiece is held by the permanent magnet.

[0015]

  • After the workpiece has reached the set-down position, the workpiece is released by the separating element.

[0016]

  • The workpiece is held until the separating element has released the workpiece.

[0017]The cell controller reads the contact detector (on the frame) and commands the separating element, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: permanent magnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down).

[0019]The permanent magnet cannot be switched off; the holding force is present whenever a ferrous workpiece is at the face, and release depends entirely on the separating element.

[0020]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006618, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: separating element added for the permanent magnet; the same corrected configuration also replaces OT-2026-000007438.

Publication information

Citation

OpenTechnical Publication OT-2026-000010854, “Permanent magnet gripper, stripped after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010854.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010854" title: "Permanent magnet gripper, stripped after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010854" categories: - "robotics-automation/end-effectors/magnetic-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" keywords: - "magnetic gripper" - "tool-change interface" - "magnet assembly" - "contact detector" - "separating element" - "compressed air supply" - "contact sensing" - "magnetic gripping" - "release control" - "tool changing" --- # Permanent magnet gripper, stripped after set-down, on a tool changer ## Abstract A magnetic gripping tool comprising one tool-change interface, one magnet assembly, one contact detector and one separating element. After the workpiece has reached the set-down position, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact, separating a workpiece that stays on the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One magnet assembly.** The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses a permanent magnet. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] **One separating element.** The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0006] The magnet assembly is carried on the tool side of the tool-change interface. [0007] The contact detector is mounted on the frame and reports the moment a workpiece is present against the magnet face. [0008] The separating element acts on the workpiece held at the magnet assembly and pushes it clear of the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The separating element is driven from the compressed air supply of the cell. [0011] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0012] The separating element and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller. - While the magnet assembly is in contact with the workpiece, the workpiece is held by the permanent magnet. - After the workpiece has reached the set-down position, the workpiece is released by the separating element. - The workpiece is held until the separating element has released the workpiece. [0017] The cell controller reads the contact detector (on the frame) and commands the separating element, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: permanent magnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). [0019] The permanent magnet cannot be switched off; the holding force is present whenever a ferrous workpiece is at the face, and release depends entirely on the separating element. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006618, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: separating element added for the permanent magnet; the same corrected configuration also replaces OT-2026-000007438. OPENTECHNICAL PUBLICATION OT-2026-000010854 Permanent magnet gripper, stripped after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010854 Categories: Robotics & Automation > End Effectors > Magnetic Grippers ------------------------------------------------------------------------ ABSTRACT A magnetic gripping tool comprising one tool-change interface, one magnet assembly, one contact detector and one separating element. After the workpiece has reached the set-down position, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a magnetic gripping tool: one magnet assembly carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact, separating a workpiece that stays on the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One magnet assembly. The magnet assembly presents a pole face to the workpiece and holds a ferrous workpiece without any air circuit. The magnet assembly uses a permanent magnet. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0006] The magnet assembly is carried on the tool side of the tool-change interface. [0007] The contact detector is mounted on the frame and reports the moment a workpiece is present against the magnet face. [0008] The separating element acts on the workpiece held at the magnet assembly and pushes it clear of the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The separating element is driven from the compressed air supply of the cell. [0011] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0012] The separating element and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the gripping cycle is actuated by the cell controller. [0014] - While the magnet assembly is in contact with the workpiece, the workpiece is held by the permanent magnet. [0015] - After the workpiece has reached the set-down position, the workpiece is released by the separating element. [0016] - The workpiece is held until the separating element has released the workpiece. [0017] The cell controller reads the contact detector (on the frame) and commands the separating element, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); magnet type of the magnet assembly: permanent magnet (sets whether the holding force can be switched off electrically or must be overcome mechanically); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). [0019] The permanent magnet cannot be switched off; the holding force is present whenever a ferrous workpiece is at the face, and release depends entirely on the separating element. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006618, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: separating element added for the permanent magnet; the same corrected configuration also replaces OT-2026-000007438. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010854 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010854 { "abstract": "A magnetic gripping tool comprising one tool-change interface, one magnet assembly, one contact detector and one separating element. After the workpiece has reached the set-down position, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010854", "categories": [ "robotics-automation/end-effectors/magnetic-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 22, "words": 728 }, "figures": [], "files": [ { "bytes": 15789, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "da0e15a0ba025a7a1bda8c57550cee925c08c98f0be88ecadc6717a9dab15b02" }, { "bytes": 5851, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c42ab58e2d3eb3a8e19cd2f2c1a116953c8f38997f7ea343a1618329ffabe3d0" }, { "bytes": 5672, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a2c54d0199f0ac0c167a7d7a234d92303fece7e4a7e679121cd98eaf240ac7ad" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010854/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "magnetic gripper", "tool-change interface", "magnet assembly", "contact detector", "separating element", "compressed air supply", "contact sensing", "magnetic gripping", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010854", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006618", "title": "Permanent magnet gripper, stripped after set-down, on a tool changer", "uuid": "01a0ae6c-540d-70a4-8d5f-174fcf5b1864" } c9Hp0kBCkZaLCVyabkUtBZUlCsE3scwhu7ahBUVUzd8bhHSuZpLVeqINa7XxR5v7cCKB6ti10ZNU8J6JfjQWDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: c9Hp0kBCkZaLCVyabkUtBZUlCsE3scwhu7ahBUVUzd8bhHSuZpLVeqINa7XxR5v7cCKB6ti10ZNU8J6JfjQWDQ== {"files":[{"bytes":17814,"name":"index.html","sha256":"fdae09bcbf061a23399416c92c3889ac0d9c982484bef4c435e925962910d031"},{"bytes":7431,"name":"publication.md","sha256":"99358b54366bedfc6409f8eb6046f89dcff24d1661e29c6fb1a1819f99daa538"},{"bytes":7126,"name":"publication.txt","sha256":"0b310810653dcb0e2bfec2c6430e31dcb36165fe72962cf49fcf1e59640b45bb"},{"bytes":2759,"name":"manifest.json","sha256":"db4e2219dd9f303d2f715ace62dcdec8c5bcf1d12f7003986cadb551f84b3413"},{"bytes":89,"name":"manifest.sig","sha256":"8e6649956a8f1645c4d2cafa59c4e298af7117a178288275dd8a9a2b6606be86"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0dd76fa1d11f67f4714804fb19c5cc21c96c959ace6840ecf5784b3806fe936a"}],"publication_id":"OT-2026-000010855"} Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010855
OpenTechnical
This publication supersedes OT-2026-000006619. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010855

Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
0b310810653dcb0e2bfec2c6430e31dcb36165fe72962cf49fcf1e59640b45bb

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006619, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010855, “Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010855.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010855" title: "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010855" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006619, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010855 Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010855 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006619, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010855 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010855 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010855", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1007 }, "figures": [], "files": [ { "bytes": 17814, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fdae09bcbf061a23399416c92c3889ac0d9c982484bef4c435e925962910d031" }, { "bytes": 7431, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "99358b54366bedfc6409f8eb6046f89dcff24d1661e29c6fb1a1819f99daa538" }, { "bytes": 7126, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0b310810653dcb0e2bfec2c6430e31dcb36165fe72962cf49fcf1e59640b45bb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010855/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010855", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006619", "title": "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540d-70f5-a865-8626b7beb8d5" } tu0OvF3qat0AitocLpw6F6QY9Tygoo93M+xNwjycDWqu37XSmxdKATNW+rYydOhN9cOj9qZgyItOY1qW1XBNBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tu0OvF3qat0AitocLpw6F6QY9Tygoo93M+xNwjycDWqu37XSmxdKATNW+rYydOhN9cOj9qZgyItOY1qW1XBNBA== {"files":[{"bytes":16342,"name":"index.html","sha256":"6d3e400d909f61da71472a008ca8f96740fa113abf82a52febe54772ab3bd8e1"},{"bytes":6200,"name":"publication.md","sha256":"8e1018ac811777a4d4e1c24b126484e7b9a94b8caa4a47ef584e9159eac04ce3"},{"bytes":5907,"name":"publication.txt","sha256":"7064730ccb2417f50fe22d23a82be3ec143ec9bdc9310944c4c3d0a529215fbc"},{"bytes":2729,"name":"manifest.json","sha256":"258c29b03d03bba41062cff72ed272ef211826659c1c9a14cd65f4a78f157cae"},{"bytes":89,"name":"manifest.sig","sha256":"ee9ee8887c4ae105a0dfe8b56bf532a89506f4eda774ec428443c3b7975746d5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2a20065476af438f864558fa3d95daefad7fde3a75f36761ea961cbdcb36f9de"}],"publication_id":"OT-2026-000010856"} Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010856
OpenTechnical
This publication supersedes OT-2026-000006620. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010856

Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7064730ccb2417f50fe22d23a82be3ec143ec9bdc9310944c4c3d0a529215fbc

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006620, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010856, “Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010856.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010856" title: "Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010856" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006620, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010856 Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010856 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006620, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010856 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010856 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006621. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010857

Two finger electric gripper, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Position and Presence Sensing, Tool Changers
Document SHA-256
e88b157f876b668193b376c54abe2c0807730cbecc525fff3c0b50e2b631258f

Abstract

A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0005]The gripper fingers are carried on the tool side of the tool-change interface.

[0006]The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers.

[0007]The robot side of the tool-change interface is bolted to the robot flange.

[0008]The electric finger actuator is supplied from the electrical supply of the cell.

[0009]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0010]The lock of the tool-change interface is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0011]

  • After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller.

[0012]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator.

[0013]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0014]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator.

[0015]The cell controller reads the contact detector (on the frame) and commands the gripper fingers, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0016]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected).

[0017]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0018]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0019]This publication supersedes OT-2026-000006621, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000007277.

Publication information

Citation

OpenTechnical Publication OT-2026-000010857, “Two finger electric gripper, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010857.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010857" title: "Two finger electric gripper, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010857" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" keywords: - "mechanical gripper" - "tool-change interface" - "gripper finger" - "contact detector" - "compressed air supply" - "contact sensing" - "electric actuation" - "mechanical gripping" - "tool changing" --- # Two finger electric gripper, on a tool changer ## Abstract A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0010] The lock of the tool-change interface is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0015] The cell controller reads the contact detector (on the frame) and commands the gripper fingers, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected). [0017] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0018] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0019] This publication supersedes OT-2026-000006621, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000007277. OPENTECHNICAL PUBLICATION OT-2026-000010857 Two finger electric gripper, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010857 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0010] The lock of the tool-change interface is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0011] - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. [0012] - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. [0013] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0014] - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0015] The cell controller reads the contact detector (on the frame) and commands the gripper fingers, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected). [0017] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0018] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0019] This publication supersedes OT-2026-000006621, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000007277. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010857 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010857 { "abstract": "A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. 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OpenTechnical
This publication supersedes OT-2026-000006622. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010858

Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
30d6103ff3ef62e192ad8a3250ccb47cc12da57f73a923961ed02e88ae0e6568

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006622, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010858, “Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010858.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010858" title: "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010858" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006622, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010858 Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010858 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006622, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010858 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010858 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010858", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1052 }, "figures": [], "files": [ { "bytes": 18460, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d7e5124c10dd4ab5900c28114e35f36fd7ae4ee6945cd471adf4133e76c9c55e" }, { "bytes": 7810, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5863fc4a831c206be05a7a84e6be8f9c47801766b3d1d5053101229ae2fc8bea" }, { "bytes": 7487, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "30d6103ff3ef62e192ad8a3250ccb47cc12da57f73a923961ed02e88ae0e6568" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010858/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010858", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006622", "title": "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off after set-down", "uuid": "01a0ae6c-540d-7f5c-bdad-8af452fc1c5c" } OzFgklE4y/IbkLXsJWi6zVUYZ6DbDStpmVj/AEIVvQn9bcrgzRGmPvK3ZpO1jn3P42vqCDYgrRIcJPOtVRyZDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OzFgklE4y/IbkLXsJWi6zVUYZ6DbDStpmVj/AEIVvQn9bcrgzRGmPvK3ZpO1jn3P42vqCDYgrRIcJPOtVRyZDQ== {"files":[{"bytes":16076,"name":"index.html","sha256":"f0e017011b5dce8893c60cc400ff79dfe0843ebaeb61aa40664387a102290959"},{"bytes":6006,"name":"publication.md","sha256":"1e39626908a51de0cbc1d010ca83f7082d0b1029c2406f9a6fd42563b4d22473"},{"bytes":5726,"name":"publication.txt","sha256":"276f81d05454dcd91c33e8e2e0a64e79e211d24ca5866c44a4f616355596ad9c"},{"bytes":2759,"name":"manifest.json","sha256":"ea5401d6fb9533a3de66fcec7d550a8719eef6d78a7c400beeb9cf5bae78a151"},{"bytes":89,"name":"manifest.sig","sha256":"fcbe00ba63a5cd0e6dba7109fdfba7d8e1c107d29b0b9344da0a6409bab0bdbc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c77bc2131ee47d4abf9cf26211a7d090c987d4f6f3e20d3585498fec202b77fe"}],"publication_id":"OT-2026-000010859"} Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down - OpenTechnical OT-2026-000010859
OpenTechnical
This publication supersedes OT-2026-000006626. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010859

Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
276f81d05454dcd91c33e8e2e0a64e79e211d24ca5866c44a4f616355596ad9c

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006626, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010859, “Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010859.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010859" title: "Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010859" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006626, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010859 Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010859 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006626, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010859 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010859 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010859", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 776 }, "figures": [], "files": [ { "bytes": 16076, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f0e017011b5dce8893c60cc400ff79dfe0843ebaeb61aa40664387a102290959" }, { "bytes": 6006, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1e39626908a51de0cbc1d010ca83f7082d0b1029c2406f9a6fd42563b4d22473" }, { "bytes": 5726, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "276f81d05454dcd91c33e8e2e0a64e79e211d24ca5866c44a4f616355596ad9c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010859/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "vent valve", "compressed air supply", "drop release", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010859", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006626", "title": "Four cup vacuum gripper, four outlet manifold, three stage ejector, vented before set-down", "uuid": "01a0ae6c-540d-7c87-95c3-a268bd4257b9" } 8nEqQBI2dTRaDpSxsy4rcSR3MtCrqW79Ktn0NZxJxxV8dAh3G3SSSHbjDrwX5JBb+QdsHJC6qKMtxYs7cZfuCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8nEqQBI2dTRaDpSxsy4rcSR3MtCrqW79Ktn0NZxJxxV8dAh3G3SSSHbjDrwX5JBb+QdsHJC6qKMtxYs7cZfuCQ== {"files":[{"bytes":17484,"name":"index.html","sha256":"df33dcd1531091e29ad7fb5015b9fadc6bf5b98e0fd060c1f89570b39628a968"},{"bytes":7206,"name":"publication.md","sha256":"c7b429807cf1de77d2bb21afca4ae1b1c65ec1aeea295a2957ab3ee63ebf3bf0"},{"bytes":6922,"name":"publication.txt","sha256":"67d616d875f4b7e8d80b923e766a40d3de93dc639de10404944bba3733cfed31"},{"bytes":2791,"name":"manifest.json","sha256":"5edc44701e3b703d32b0f6f9877823c70d16bed4343fcfc89c4bead7201cb7c6"},{"bytes":89,"name":"manifest.sig","sha256":"87a051b87b4910f2503a467ff439d31533d7f30a803f31100b69a5273ba646f7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"41544100ebab0d88a67b498b3f8db97578cdf591bd0a17a1cb9301073aae8466"}],"publication_id":"OT-2026-000010860"} Single cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010860
OpenTechnical
This publication supersedes OT-2026-000006627. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010860

Single cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
67d616d875f4b7e8d80b923e766a40d3de93dc639de10404944bba3733cfed31

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006627, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007141.

Publication information

Citation

OpenTechnical Publication OT-2026-000010860, “Single cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010860.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010860" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010860" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "release control" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006627, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007141. OPENTECHNICAL PUBLICATION OT-2026-000010860 Single cup vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010860 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006627, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007141. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010860 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010860 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006628. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010861

Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
2dd6d68b2e4ed2e60e296d986649a4f33fee377bd6cbb493d7611535f9313780

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006628, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010861, “Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010861.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010861" title: "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010861" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006628, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010861 Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010861 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006628, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010861 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010861 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010861", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 812 }, "figures": [], "files": [ { "bytes": 16328, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5020c484e0f46d5c0c7cc555211fa9ddf4208924ce7f0d990a0c210152d3c876" }, { "bytes": 6306, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b18dd8c0c5ed5c527071a15782a7dc6022fb6b21ce68b7bbb03ba8ae8703e17b" }, { "bytes": 6013, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2dd6d68b2e4ed2e60e296d986649a4f33fee377bd6cbb493d7611535f9313780" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010861/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "contact detector", "vent valve", "contact sensing", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010861", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006628", "title": "Single bellows cup vacuum gripper, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-73d2-9eec-717407ff3b53" } KFlPD2CxV46fNPeMin99SgQP5ROCYGZGSKNgTmmeM3h9kAFC/uljnEbuCXnJobwFXar0iONIWjwPIbPQRdKADA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KFlPD2CxV46fNPeMin99SgQP5ROCYGZGSKNgTmmeM3h9kAFC/uljnEbuCXnJobwFXar0iONIWjwPIbPQRdKADA== {"files":[{"bytes":16593,"name":"index.html","sha256":"ddc4d28cbd7968c4d7caa889e469281589aaab97b3b423a9e4ca6471e731ce16"},{"bytes":6455,"name":"publication.md","sha256":"c2e877ccc4771d78d1f8dc9d12870662b19401a456ede7897019c30f5f0ae3de"},{"bytes":6191,"name":"publication.txt","sha256":"09f999c446e03a21b8e8c56627bf8de763f6f757384f43cca1b7d516aa55205f"},{"bytes":2720,"name":"manifest.json","sha256":"7d5bb6bb25885b52cd5b24060e27144e3d112a82deabd98ebc0020237505caa5"},{"bytes":89,"name":"manifest.sig","sha256":"633ea089e9489add66d1e0657fe2c17d213b24548c44c855c8b36dcb38d2c37a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ccaf09e2ea6342737f5fec6e8c2c83101c1d9e17bc91b6eaaff02f781fcf1e2a"}],"publication_id":"OT-2026-000010862"} Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010862
OpenTechnical
This publication supersedes OT-2026-000006629. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010862

Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
09f999c446e03a21b8e8c56627bf8de763f6f757384f43cca1b7d516aa55205f

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006629, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010862, “Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010862.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010862" title: "Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010862" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006629, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010862 Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010862 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006629, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010862 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010862 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010862", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 862 }, "figures": [], "files": [ { "bytes": 16593, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ddc4d28cbd7968c4d7caa889e469281589aaab97b3b423a9e4ca6471e731ce16" }, { "bytes": 6455, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c2e877ccc4771d78d1f8dc9d12870662b19401a456ede7897019c30f5f0ae3de" }, { "bytes": 6191, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "09f999c446e03a21b8e8c56627bf8de763f6f757384f43cca1b7d516aa55205f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010862/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010862", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006629", "title": "Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down", "uuid": "01a0ae6c-540d-7dcd-ac65-309e06d243d8" } LAB2v/OUJJjlQeKfyszsHHmcqIQIiRkSYXfbTZTXhzn1aq6WeHh6DUP50Mvqyozs+hIpmBw6FlslycyGfZz3CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LAB2v/OUJJjlQeKfyszsHHmcqIQIiRkSYXfbTZTXhzn1aq6WeHh6DUP50Mvqyozs+hIpmBw6FlslycyGfZz3CQ== {"files":[{"bytes":16009,"name":"index.html","sha256":"1d428e699cd2be0cebc75f8c12fa09367bf07d0bb321ee9f02eb17534ef78ab1"},{"bytes":5931,"name":"publication.md","sha256":"086825b8bf68f714d55261b2fbb2ba74c5ed57a2e7ba21f691185b15c040d92f"},{"bytes":5641,"name":"publication.txt","sha256":"03b3e2504f6f9885022b3a9070f03d779e9c8ccdd0de9e070f68c2a536e06252"},{"bytes":2768,"name":"manifest.json","sha256":"460bae9aaa9775c0223179a452aa3141cc2994cfae502351691ec3af04df8b29"},{"bytes":89,"name":"manifest.sig","sha256":"7dbdd8ce371b00e7d2d131c05d75987e29234aeb37865e1f4360462bb486385d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e7a4d981f52b3baaacd20d3dbfe98da659b7016151092732a78e06e678512807"}],"publication_id":"OT-2026-000010863"} Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down - OpenTechnical OT-2026-000010863
OpenTechnical
This publication supersedes OT-2026-000006631. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010863

Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
03b3e2504f6f9885022b3a9070f03d779e9c8ccdd0de9e070f68c2a536e06252

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006631, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010863, “Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010863.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010863" title: "Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010863" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006631, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010863 Two bellows cup vacuum gripper, two outlet manifold, three stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010863 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006631, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010863 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010863 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006632. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010864

Four pad foam vacuum gripper, four outlet manifold, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b4c4d1a2e0cd69ddbebf6e3f2a132322a7f80a1eacac0d82bc7baade1fc20190

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006632, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010864, “Four pad foam vacuum gripper, four outlet manifold, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010864.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010864" title: "Four pad foam vacuum gripper, four outlet manifold, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010864" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Four pad foam vacuum gripper, four outlet manifold, single stage ejector, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006632, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010864 Four pad foam vacuum gripper, four outlet manifold, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010864 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006632, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010864 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010864 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006633. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010865

Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
20578979271f20bd368d091fa7408f773f08d17d4ee071845e0e0b34b9481bd0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006633, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010865, “Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010865.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010865" title: "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010865" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006633, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010865 Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010865 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006633, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010865 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010865 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010865", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1105 }, "figures": [], "files": [ { "bytes": 18709, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b50bc62c84456cf9fd741bd6a8d8e2a82d02f35ce61df81e2d95878ca972240c" }, { "bytes": 8127, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "62040c4a6a38c0b0220391c6eab4b3c580a24cbb0fe777078db1c0556726bff2" }, { "bytes": 7813, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "20578979271f20bd368d091fa7408f773f08d17d4ee071845e0e0b34b9481bd0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010865/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010865", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006633", "title": "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7704-86d9-9505a3a357e4" } DiVHWntlvIVvhb4xjuWF8YFwdXTiW2PLgPeskf0SrgZCrMV5JVhFZBDIXz4U1UkTbS6af0f79kHnIOudkJL3Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DiVHWntlvIVvhb4xjuWF8YFwdXTiW2PLgPeskf0SrgZCrMV5JVhFZBDIXz4U1UkTbS6af0f79kHnIOudkJL3Bg== {"files":[{"bytes":16617,"name":"index.html","sha256":"eb9c00c1d141749fe26c8f08f7811554cec846c2d59322ef45f6a8787006a8d6"},{"bytes":6489,"name":"publication.md","sha256":"ec24682e7e087dcdaa2e22d57afdd51609adfe1fcd869723b29050c2bf52dc7a"},{"bytes":6200,"name":"publication.txt","sha256":"4bcb8601737d7a46a2792bff38f04f02276c9221d8789f107b5719fa270ac3ef"},{"bytes":2773,"name":"manifest.json","sha256":"81dab0db16aeadf17ba7b929fae3f4ef83b563743119c02b10fcff022824a499"},{"bytes":89,"name":"manifest.sig","sha256":"e6b605fa00dcd41516e51be84e7ed9b9df3d8da0a0890644bc3ec8b4666879ce"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6d9f16b36aaf5b7e747be24bf605896d8f870896bb587b346031a9854cbc3e95"}],"publication_id":"OT-2026-000010866"} Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010866
OpenTechnical
This publication supersedes OT-2026-000006634. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010866

Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4bcb8601737d7a46a2792bff38f04f02276c9221d8789f107b5719fa270ac3ef

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006634, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010866, “Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010866.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010866" title: "Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010866" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006634, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010866 Six cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010866 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006634, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010866 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010866 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006635. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010867

Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
dad768604311720fb434ec295a34852d89f47b1c31bb9ac620a8ee478b3e0462

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006635, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010867, “Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010867.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010867" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010867" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006635, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010867 Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010867 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006635, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010867 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010867 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010867", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1031 }, "figures": [], "files": [ { "bytes": 18222, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8dd67e8d47413a021329a79a16135964c13f1ad7baf6df64744e07edac75f8b5" }, { "bytes": 7679, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "53c435c820dba774880cbecd1b3831d234ded692b443c8c64ce34d40e6b3eaed" }, { "bytes": 7367, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dad768604311720fb434ec295a34852d89f47b1c31bb9ac620a8ee478b3e0462" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010867/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010867", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006635", "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7fa0-aa71-95276d5bab7e" } 9iQwQbrFW8Do8hCSrnoHjJMHlmruhIGWKjdk3mjNTvCFE78Vwz3qncKPGYQFZlWRoxCKOAi1nW4c3Co+msi0Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9iQwQbrFW8Do8hCSrnoHjJMHlmruhIGWKjdk3mjNTvCFE78Vwz3qncKPGYQFZlWRoxCKOAi1nW4c3Co+msi0Cw== {"files":[{"bytes":17621,"name":"index.html","sha256":"3ae4290eca7ed9e5a4304fe40578408fdec7f2dd367bac384a5d79a548b0abed"},{"bytes":7344,"name":"publication.md","sha256":"802594466b7862da0737c8ba76d25f2ac9a4c646410769f508bd765715abba0f"},{"bytes":7055,"name":"publication.txt","sha256":"9813497d6b42d25fabe80de0e0bbd3604aa16783274be32a12f78a9a46a8d583"},{"bytes":2794,"name":"manifest.json","sha256":"804d7b7216cabc05c3a5bbce3e97c1102b2b53863641aea7daaff11e79721e8e"},{"bytes":89,"name":"manifest.sig","sha256":"7afc53261e5b38b5b22ad7ba6d91aa477be328a19c236b443e8e3a1e1cbbbb55"},{"bytes":227,"name":"manifest.sig.txt","sha256":"60edc1b0d05e0f2299c3d361247e047d49cce4c79d447ced93f1ba661656baec"}],"publication_id":"OT-2026-000010868"} Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010868
OpenTechnical
This publication supersedes OT-2026-000006636. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010868

Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
9813497d6b42d25fabe80de0e0bbd3604aa16783274be32a12f78a9a46a8d583

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006636, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010868, “Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010868.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010868" title: "Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010868" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006636, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010868 Single bellows cup vacuum gripper, three stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010868 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006636, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010868 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010868 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006637. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010869

Four cup vacuum gripper, four outlet manifold, plant vacuum fed, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
e76fdbdd251dc996142ce2bdb941a9c3967b84ba04aab32565e5bd0b4af04799

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006637, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010869, “Four cup vacuum gripper, four outlet manifold, plant vacuum fed, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010869.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010869" title: "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010869" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Four cup vacuum gripper, four outlet manifold, plant vacuum fed, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006637, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010869 Four cup vacuum gripper, four outlet manifold, plant vacuum fed, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010869 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006637, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010869 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010869 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006638. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010870

Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
8f70447610c3ca4eafc28399b8585cb08d94eab9bcba8f6896e397bb2299c5dc

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006638, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010870, “Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010870.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010870" title: "Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010870" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006638, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010870 Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010870 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006638, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010870 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010870 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010870", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1054 }, "figures": [], "files": [ { "bytes": 18184, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "91228f8c55a76e5f471666488c9184f44e9cbb6429f7e4a5672b5980ba9b3eab" }, { "bytes": 7778, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c7543f9d93eaae98dd4ca5e5917496e0957db5530482dd0ce45182fd8063d4ed" }, { "bytes": 7471, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8f70447610c3ca4eafc28399b8585cb08d94eab9bcba8f6896e397bb2299c5dc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010870/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010870", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006638", "title": "Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7839-82be-615c26804acb" } 2H9OZS6W2Hs7N6tx54Er7qKR43bIMqQN2U1w9r46zm/Co2nBesI6s9Gs42vjpS/g9Ds97Z5GT0sH263S1RJRAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2H9OZS6W2Hs7N6tx54Er7qKR43bIMqQN2U1w9r46zm/Co2nBesI6s9Gs42vjpS/g9Ds97Z5GT0sH263S1RJRAQ== {"files":[{"bytes":18511,"name":"index.html","sha256":"30380fa95575fa5c21e42cf5171a196040191cb3299201e2f9bcbd87d48eb0d9"},{"bytes":7975,"name":"publication.md","sha256":"3e7b6163c56106450f7317712b9e8419990338b3a8fa1032cbbe736b1d403a3e"},{"bytes":7668,"name":"publication.txt","sha256":"b5a28a5d86cdb3d1ecb8334eecda0585f3077dde9e9d0157cfe8567e3fc9c4fb"},{"bytes":2830,"name":"manifest.json","sha256":"8241672d0812fe0894b4cd0cdcc4206a89b6b8684fb3135176bed9f2eb920a94"},{"bytes":89,"name":"manifest.sig","sha256":"f2c2d2296dad80636967780bbc173433f99ab6cfde5f8dc06088ddb94df3a2e3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"65f4ceceff89d40937a0c41d79100d7a2e1e32fbedb58b9f0a34202f57f25bef"}],"publication_id":"OT-2026-000010871"} Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000010871
OpenTechnical
This publication supersedes OT-2026-000006639. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010871

Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
b5a28a5d86cdb3d1ecb8334eecda0585f3077dde9e9d0157cfe8567e3fc9c4fb

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, four zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006639, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone.

Publication information

Citation

OpenTechnical Publication OT-2026-000010871, “Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010871.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010871" title: "Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010871" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, four zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006639, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone. OPENTECHNICAL PUBLICATION OT-2026-000010871 Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010871 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, four zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006639, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010871 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010871 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold, four zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010871", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1094 }, "figures": [], "files": [ { "bytes": 18511, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "30380fa95575fa5c21e42cf5171a196040191cb3299201e2f9bcbd87d48eb0d9" }, { "bytes": 7975, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3e7b6163c56106450f7317712b9e8419990338b3a8fa1032cbbe736b1d403a3e" }, { "bytes": 7668, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b5a28a5d86cdb3d1ecb8334eecda0585f3077dde9e9d0157cfe8567e3fc9c4fb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010871/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "contact detector", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010871", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006639", "title": "Four bellows cup vacuum gripper, four zone face, six outlet manifold, two stage ejector, pulsed blow-off before set-down", "uuid": "01a0ae6c-540d-7368-9150-bce7b5428591" } I9liOgwQutmL2daa/vlryS5ZfApjPqZjm4KaeZYvMCQ7iuvE8rQpSx0c0W5MgXtKMYQStKBy02jgljpNBvYMBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: I9liOgwQutmL2daa/vlryS5ZfApjPqZjm4KaeZYvMCQ7iuvE8rQpSx0c0W5MgXtKMYQStKBy02jgljpNBvYMBQ== {"files":[{"bytes":18352,"name":"index.html","sha256":"bda481f6f32831263432ec220553e9e0513e424a96737859af2ac7046bdd9d7e"},{"bytes":7888,"name":"publication.md","sha256":"ecdc46e35c6ebef0e6aefcefdb8f5eb1b84410121466b936193a840eb166af16"},{"bytes":7577,"name":"publication.txt","sha256":"3bd3b8e79992e2377d8c3aea490630077116dd26104c7d3e6632bdb02aa3b9b6"},{"bytes":2829,"name":"manifest.json","sha256":"0d5e749abe7f307e087494f419c3f9153227806130809c97b26faf51fb5d8ead"},{"bytes":89,"name":"manifest.sig","sha256":"fe4074c6dddaa94fb79a234b772344d2c869c9b7ef29ff69131c6c4f46beb6f5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a2e7a83f01d24c660d239482650d8d7ec494291341703832ba2a5001f2237412"}],"publication_id":"OT-2026-000010872"} Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010872
OpenTechnical
This publication supersedes OT-2026-000006640. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010872

Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3bd3b8e79992e2377d8c3aea490630077116dd26104c7d3e6632bdb02aa3b9b6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006640, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010872, “Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010872.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010872" title: "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010872" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006640, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010872 Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010872 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006640, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010872 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010872 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010872", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1071 }, "figures": [], "files": [ { "bytes": 18352, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bda481f6f32831263432ec220553e9e0513e424a96737859af2ac7046bdd9d7e" }, { "bytes": 7888, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ecdc46e35c6ebef0e6aefcefdb8f5eb1b84410121466b936193a840eb166af16" }, { "bytes": 7577, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3bd3b8e79992e2377d8c3aea490630077116dd26104c7d3e6632bdb02aa3b9b6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010872/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010872", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006640", "title": "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540d-74c2-8f66-be34a4da1292" } zE+4kFt6gTMKPlg83KF7GQhWApHm6yUlUhM9bPkee0OZBcCPTCE0tZ+1QBOld+Iei/jGkaxB9KMd+98DVxfpBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zE+4kFt6gTMKPlg83KF7GQhWApHm6yUlUhM9bPkee0OZBcCPTCE0tZ+1QBOld+Iei/jGkaxB9KMd+98DVxfpBw== {"files":[{"bytes":17802,"name":"index.html","sha256":"6f6dc457a9f8757a0c8313772044b16889cb7eeca926c3e441fe4b6f27efacf7"},{"bytes":7343,"name":"publication.md","sha256":"29648558099c66e1bdf9616f897c1d5b5665c5a1a58db4a57084bff33c39ac2c"},{"bytes":7033,"name":"publication.txt","sha256":"b83860da5224aa69324f8c0514124127b5055c4a5478bb85723218a00dfca443"},{"bytes":2781,"name":"manifest.json","sha256":"cedf2bd92dad24d64c806bed768cdb6829c95e2e6c9de451a750e064c3c8d596"},{"bytes":89,"name":"manifest.sig","sha256":"68b33fae8c60f734a4a0e4c852d83d56d1535773d4d626b9aa09b2b1cd064f51"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1f2df09940f314bd99cd7569658af3229e132fec5d166dcd6bbc1eb604259da8"}],"publication_id":"OT-2026-000010873"} Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010873
OpenTechnical
This publication supersedes OT-2026-000006641. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010873

Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
b83860da5224aa69324f8c0514124127b5055c4a5478bb85723218a00dfca443

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006641, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010873, “Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010873.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010873" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010873" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006641, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010873 Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010873 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006641, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010873 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010873 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010873", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 977 }, "figures": [], "files": [ { "bytes": 17802, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6f6dc457a9f8757a0c8313772044b16889cb7eeca926c3e441fe4b6f27efacf7" }, { "bytes": 7343, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "29648558099c66e1bdf9616f897c1d5b5665c5a1a58db4a57084bff33c39ac2c" }, { "bytes": 7033, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b83860da5224aa69324f8c0514124127b5055c4a5478bb85723218a00dfca443" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010873/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010873", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006641", "title": "Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-721e-b2cd-c1f1046965ac" } t3ym9Z1yU6FFcDwpAm3OzjWlKlOyirMyceLSsiUoNb7wH74+aqQTb8ki5C4OnJbSKFYOBZteTx5paMOuPC4AAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: t3ym9Z1yU6FFcDwpAm3OzjWlKlOyirMyceLSsiUoNb7wH74+aqQTb8ki5C4OnJbSKFYOBZteTx5paMOuPC4AAA== {"files":[{"bytes":16081,"name":"index.html","sha256":"30f25849597925d046055b838bf95286150ca7a46a471701435de6915b72f61f"},{"bytes":5954,"name":"publication.md","sha256":"c04f4bf6a2a48b651230231cdbc3f8f3327bdca929850e99f058fcb6831ff3ae"},{"bytes":5655,"name":"publication.txt","sha256":"77e4a3fe8511cf17f40e88fdc308497fa4aa49c80d376feb8a0cacb7632e8567"},{"bytes":2737,"name":"manifest.json","sha256":"d4d923bce6cceb4e93b77b75b0d9911615e67d9486a719b5937dcc6479894275"},{"bytes":89,"name":"manifest.sig","sha256":"2695cce6c5ff16d9b1441c951ac5372d4fac47a02aa908b78ba2e5506992b8a4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"96f1e8a4ebe68b3c47f5849ecccef7afa2299e94c3ad1f57a8260e7f189c96d9"}],"publication_id":"OT-2026-000010874"} Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000010874
OpenTechnical
This publication supersedes OT-2026-000006642. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010874

Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
77e4a3fe8511cf17f40e88fdc308497fa4aa49c80d376feb8a0cacb7632e8567

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006642, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010874, “Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010874.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010874" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010874" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006642, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010874 Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010874 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006642, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010874 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010874 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010874", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 764 }, "figures": [], "files": [ { "bytes": 16081, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "30f25849597925d046055b838bf95286150ca7a46a471701435de6915b72f61f" }, { "bytes": 5954, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c04f4bf6a2a48b651230231cdbc3f8f3327bdca929850e99f058fcb6831ff3ae" }, { "bytes": 5655, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "77e4a3fe8511cf17f40e88fdc308497fa4aa49c80d376feb8a0cacb7632e8567" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010874/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010874", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006642", "title": "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-540d-7ce4-ac9b-593a40191c6a" } 40NKOZMvZFtX7UyBncIYytKENMgynDeZz3cuYRq+NepWHd7Jac/VGpCHbnLY2ec6y7AaCJuH8T8NCaz+/FcVBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 40NKOZMvZFtX7UyBncIYytKENMgynDeZz3cuYRq+NepWHd7Jac/VGpCHbnLY2ec6y7AaCJuH8T8NCaz+/FcVBA== {"files":[{"bytes":15875,"name":"index.html","sha256":"b9d7a7278ba44ec477a4dd0909c59b0e83dc21351363a3de0f16da05221ed87e"},{"bytes":5967,"name":"publication.md","sha256":"3c550a54b421626e1a536b5c8e0ce70e8dd7e517c19809bf1a5a747bbb725f9c"},{"bytes":5651,"name":"publication.txt","sha256":"d4dedc359e75dc4382a3af59367171dee4fd2bd1ec1513637616ac5a5df05c28"},{"bytes":2820,"name":"manifest.json","sha256":"9b8fe0af0b0ae0270cf399b390748d41ae3341971f0eb0a5a4e0abf17af1e646"},{"bytes":89,"name":"manifest.sig","sha256":"22e271dc532107771c74547cba61f7e6cda1c58a9f2c91b1ecaa2497c2a5c8a6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a2b74e868b922e50ca5152e2406bddd408c9f891b2b07c993315dc3cc6a14579"}],"publication_id":"OT-2026-000010875"} Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down - OpenTechnical OT-2026-000010875
OpenTechnical
This publication supersedes OT-2026-000006643. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010875

Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Supply, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
d4dedc359e75dc4382a3af59367171dee4fd2bd1ec1513637616ac5a5df05c28

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0006]The suction cup is carried on the tool side of the mounting flange.

[0007]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0009]The robot side of the mounting flange is bolted to the robot flange.

[0010]The blow-off valve is fed from the compressed air supply of the cell.

[0011]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0012]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0013]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0014]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0015]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0016]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0017]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0018]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006643, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010875, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010875.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010875" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010875" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" - "release control" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0018] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006643, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010875 Single cup vacuum gripper, plant vacuum fed, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010875 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the mounting flange. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0012] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0013] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0014] - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0018] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006643, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010875 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010875 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006644. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010876

Foam pad vacuum gripper, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
ed19c3bc20ef182f6d3d1e5bd3c570d5aab3ebdf9559d828600c092e0fdbeca6

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006644, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010876, “Foam pad vacuum gripper, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010876.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010876" title: "Foam pad vacuum gripper, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010876" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Foam pad vacuum gripper, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006644, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010876 Foam pad vacuum gripper, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010876 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006644, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010876 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010876 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006645. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010877

Two cup vacuum gripper, two zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d3297129b281893b70d02716fefa0d64867f4e25f06fdfc7b3b52d7031819f57

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006645, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010877, “Two cup vacuum gripper, two zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010877.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010877" title: "Two cup vacuum gripper, two zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010877" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Two cup vacuum gripper, two zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006645, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010877 Two cup vacuum gripper, two zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010877 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006645, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010877 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010877 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006646. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010878

Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
37ea818e212df052f1435c79f35fc07d9c7ae3ba461d9c21fa8c7a585c722a52

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006646, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010878, “Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010878.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010878" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010878" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006646, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010878 Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010878 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006646, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010878 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010878 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010878", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 948 }, "figures": [], "files": [ { "bytes": 17595, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6e627d61cee4b5e9215b261bed5002f5edcff5267c39baeb1b22fd7062627a3" }, { "bytes": 7197, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "59947d643d154a7bd91b24a4b2cb253520319dacf31a7db382bedeb2b17ce596" }, { "bytes": 6894, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "37ea818e212df052f1435c79f35fc07d9c7ae3ba461d9c21fa8c7a585c722a52" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010878/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010878", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006646", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-78c3-bc3a-ee56b782cb99" } AWaRI5KwpJUwFwBP+ZPOHHk0QtFmYQ4BCQUZDdRu+Ij/pwjZOOS7+5EBXeu4dxj8aejGXPOhlhecIdD52snjBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AWaRI5KwpJUwFwBP+ZPOHHk0QtFmYQ4BCQUZDdRu+Ij/pwjZOOS7+5EBXeu4dxj8aejGXPOhlhecIdD52snjBQ== {"files":[{"bytes":16630,"name":"index.html","sha256":"8be5dede8baffffc9664b173bb0edc2dcd5306b52086984ee52a98107df87183"},{"bytes":6621,"name":"publication.md","sha256":"b9afd88dbd92deb93489c9618b8f664abfeb2044c8126ed8c76bd181a58c6abf"},{"bytes":6308,"name":"publication.txt","sha256":"7b150ca8d144d5b9c4d0ed9628c40f84bc51d7aa1b246993d3e9ed96fd656c9d"},{"bytes":2823,"name":"manifest.json","sha256":"0e33ecf3bccf03f2c588856e2b4f7c4e8b1902230a4130ac09a58eddbc5d8c0e"},{"bytes":89,"name":"manifest.sig","sha256":"f78bcad55f4ab656fb0303b9ef63c71dd87abc9bd9f0a44e225c1618cf48a348"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f5a2944a081339427bdbcbba9f3a8a0dcfae56212f074bd0bdcf57dc10d6116f"}],"publication_id":"OT-2026-000010879"} Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010879
OpenTechnical
This publication supersedes OT-2026-000006647. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010879

Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
7b150ca8d144d5b9c4d0ed9628c40f84bc51d7aa1b246993d3e9ed96fd656c9d

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0009]The robot side of the tool-change interface is bolted to the robot flange.

[0010]The blow-off valve is fed from the compressed air supply of the cell.

[0011]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0012]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0014]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0015]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0016]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0018]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0019]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006647, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010879, “Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010879.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010879" title: "Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010879" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" - "release control" --- # Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0012] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0016] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006647, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010879 Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010879 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0012] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0013] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0014] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0015] - The workpiece is held until the blow-off valve has opened the circuit. [0016] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006647, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010879 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010879 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010879", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 868 }, "figures": [], "files": [ { "bytes": 16630, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8be5dede8baffffc9664b173bb0edc2dcd5306b52086984ee52a98107df87183" }, { "bytes": 6621, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b9afd88dbd92deb93489c9618b8f664abfeb2044c8126ed8c76bd181a58c6abf" }, { "bytes": 6308, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7b150ca8d144d5b9c4d0ed9628c40f84bc51d7aa1b246993d3e9ed96fd656c9d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010879/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "blow-off valve", "blow off release", "compressed air supply", "drop release", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010879", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006647", "title": "Single cup vacuum gripper, plant vacuum fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7396-bbba-6588f6cd268e" } eviyjfc9wzUQKXOQ7dWLkXjmGL/+Coynuj91Z964xxRf/qzcoVGzs8iUAiW3nNp4eyA3ZoEvxkytWQPWhTXYBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eviyjfc9wzUQKXOQ7dWLkXjmGL/+Coynuj91Z964xxRf/qzcoVGzs8iUAiW3nNp4eyA3ZoEvxkytWQPWhTXYBQ== {"files":[{"bytes":17847,"name":"index.html","sha256":"55a8ad80472ff9d11b0452a71b1d2005b95bae65d73ab5abeb123ef5efdd1dbe"},{"bytes":7424,"name":"publication.md","sha256":"5b92baa8b2bec5f6119154eb99d2cffeb4a9b54cffa85c20f1fd3fff56dcc9f0"},{"bytes":7144,"name":"publication.txt","sha256":"9d7c133533da262484654e94360fe6c5285f70efaca62f4b82044302376434bf"},{"bytes":2767,"name":"manifest.json","sha256":"d174498a3a74a156bce7ea7a774daa9128a760f7a52318e99a171f79f8462814"},{"bytes":89,"name":"manifest.sig","sha256":"430bfb275f59ad47dbf0b17a7c4541c5cad7f19666df2a8c9d12234e2ef59486"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4601c61f685274b1de431d766fd8186e57331366fb37f8faf52578fe35453c8c"}],"publication_id":"OT-2026-000010880"} Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010880
OpenTechnical
This publication supersedes OT-2026-000006648. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010880

Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
9d7c133533da262484654e94360fe6c5285f70efaca62f4b82044302376434bf

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006648, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010880, “Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010880.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010880" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010880" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006648, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010880 Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010880 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006648, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010880 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010880 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006649. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010881

Foam pad vacuum gripper, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
4c897eccf416e33f3ed3ec01e61df3e830112febf8335b54e34b7e03b69feac4

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006649, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010881, “Foam pad vacuum gripper, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010881.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010881" title: "Foam pad vacuum gripper, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010881" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Foam pad vacuum gripper, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006649, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010881 Foam pad vacuum gripper, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010881 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006649, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010881 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010881 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006650. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010882

Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
127921681f069291e55afdad34c48843553c1c1e71c4de5202853283a8d425a1

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006650, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010882, “Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010882.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010882" title: "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010882" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006650, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010882 Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010882 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006650, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010882 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010882 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010882", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 878 }, "figures": [], "files": [ { "bytes": 16946, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e3241b7eb8f279bafffa82d2a21490744b8b68409ffb0b3918adcb8b7ccecb3d" }, { "bytes": 6670, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b233bfb49e5dd216058f78832e7da8748386a48466d46122b4bc3abad3fb5aa5" }, { "bytes": 6359, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "127921681f069291e55afdad34c48843553c1c1e71c4de5202853283a8d425a1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010882/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010882", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006650", "title": "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down", "uuid": "01a0ae6c-540d-7372-ada8-0d9e2e0f2ca9" } swUnmMUR54coc/D/5iuu7sh7lC9wqBr/Ie+TKW/qtDOOV3Jg5NDYXQJKUoSXliF3ilS4yNbO1NLC77XI/xTCCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: swUnmMUR54coc/D/5iuu7sh7lC9wqBr/Ie+TKW/qtDOOV3Jg5NDYXQJKUoSXliF3ilS4yNbO1NLC77XI/xTCCA== {"files":[{"bytes":18818,"name":"index.html","sha256":"f31680d8b0a381bff0a93f2ae848586857a0bec1716794c485c520e430bc6a07"},{"bytes":8232,"name":"publication.md","sha256":"01b415891335d10c7a12686921bc14485b5ffce8f22d7659cd960f8fbbfc51b7"},{"bytes":7910,"name":"publication.txt","sha256":"8625179bfe429941e8a9fefa28e886f5c08604e5b084299071fa0fdeb3936fbd"},{"bytes":2820,"name":"manifest.json","sha256":"f6fa7cf8c0a0b0426aff3246a0243a3068ca594f077a8c16e64f46883c1410a0"},{"bytes":89,"name":"manifest.sig","sha256":"3affd7a8225494bbf4691d0ccad2e16207e1f3e2a486c8419114bbcc07a93cae"},{"bytes":227,"name":"manifest.sig.txt","sha256":"56637a78b970b9a0b99fc5871534c732f67c2770f19eee10b2517e2af0fce8f0"}],"publication_id":"OT-2026-000010883"} Two bellows cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010883
OpenTechnical
This publication supersedes OT-2026-000006651. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010883

Two bellows cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
8625179bfe429941e8a9fefa28e886f5c08604e5b084299071fa0fdeb3936fbd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006651, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010883, “Two bellows cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010883.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010883" title: "Two bellows cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010883" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two bellows cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006651, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010883 Two bellows cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010883 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006651, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010883 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010883 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010883", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1124 }, "figures": [], "files": [ { "bytes": 18818, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f31680d8b0a381bff0a93f2ae848586857a0bec1716794c485c520e430bc6a07" }, { "bytes": 8232, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "01b415891335d10c7a12686921bc14485b5ffce8f22d7659cd960f8fbbfc51b7" }, { "bytes": 7910, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8625179bfe429941e8a9fefa28e886f5c08604e5b084299071fa0fdeb3936fbd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010883/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010883", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006651", "title": "Two bellows cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7a7e-8639-acdd0948c763" } 9EtG/ZSDlzThI5jqbCWvHISNxupHbFl+CQDmSm/jLnSHz1QARMUrvCuOzuF/URmha2APtePmKs8fqkInLbOWBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9EtG/ZSDlzThI5jqbCWvHISNxupHbFl+CQDmSm/jLnSHz1QARMUrvCuOzuF/URmha2APtePmKs8fqkInLbOWBw== {"files":[{"bytes":18309,"name":"index.html","sha256":"82aca8c129a48ec819f262912bc8e47e7daa67a109cd71a5d05b667dbbd64ba7"},{"bytes":7789,"name":"publication.md","sha256":"efa7f7c46203fe96e9ed83e09d7470476f958b875ba64f240b8214f5ba6d50d7"},{"bytes":7512,"name":"publication.txt","sha256":"f3360b2ee34ddc16d5bfaa2065ae9dc4edbbd9e6adecdea4c67072182c72e8b0"},{"bytes":2767,"name":"manifest.json","sha256":"03f95b02e2b08891fabad96223ab3f9e3d4c5b4ba0a39521b0233b67071750ca"},{"bytes":89,"name":"manifest.sig","sha256":"3d3cf6b47ebfbf1ce3af320b551457c1f7dcf6daa93ee84a3ba99b577a10a9db"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fadaf2ab84b4bdf19118a32460ce827fdc2c402b378ac220a34be0bab3eee005"}],"publication_id":"OT-2026-000010884"} Foam pad vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010884
OpenTechnical
This publication supersedes OT-2026-000006652. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010884

Foam pad vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f3360b2ee34ddc16d5bfaa2065ae9dc4edbbd9e6adecdea4c67072182c72e8b0

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0012]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006652, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010884, “Foam pad vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010884.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010884" title: "Foam pad vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010884" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Foam pad vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006652, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010884 Foam pad vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010884 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006652, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010884 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010884 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010884", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1077 }, "figures": [], "files": [ { "bytes": 18309, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "82aca8c129a48ec819f262912bc8e47e7daa67a109cd71a5d05b667dbbd64ba7" }, { "bytes": 7789, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "efa7f7c46203fe96e9ed83e09d7470476f958b875ba64f240b8214f5ba6d50d7" }, { "bytes": 7512, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f3360b2ee34ddc16d5bfaa2065ae9dc4edbbd9e6adecdea4c67072182c72e8b0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010884/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "zone branch", "pressure sensor", "contact detector", "vent valve", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010884", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006652", "title": "Foam pad vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540d-7a06-86f7-4f38a8fe4b8b" } 85YgRC1bGCdOebDwhtHJ0jlUm6wO/KSL6ZXC7D4pjfvWZHhna8ZuStkzEHgpd2aNxPrrZ88z+qmurlOPpKKpBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 85YgRC1bGCdOebDwhtHJ0jlUm6wO/KSL6ZXC7D4pjfvWZHhna8ZuStkzEHgpd2aNxPrrZ88z+qmurlOPpKKpBg== {"files":[{"bytes":18032,"name":"index.html","sha256":"f203d4bf08c4a762ba7e078d9a78076566c026011ad37408db3030d700a27d33"},{"bytes":7637,"name":"publication.md","sha256":"411fa19f19b0564fffb78b93c610ac1bc0082d405995f7423560b85db2163076"},{"bytes":7324,"name":"publication.txt","sha256":"b85d456e856b9ad1ab290c5b51a071b7cf338dad8f3b05bf8784d29873079bb7"},{"bytes":2827,"name":"manifest.json","sha256":"006f08c13b1465d96854617c1ab279cd3b1bc9f7884c687fbe04db3ce5e72159"},{"bytes":89,"name":"manifest.sig","sha256":"04ee3624f1ab915387fac810dcb437bba89ac1da261c01fa11b7676e355ed55d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5d6849917ab51e60e0df45d65b4ac7e4e8dd954eb1f742505751966db0a47f47"}],"publication_id":"OT-2026-000010885"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010885
OpenTechnical
This publication supersedes OT-2026-000006653. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010885

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b85d456e856b9ad1ab290c5b51a071b7cf338dad8f3b05bf8784d29873079bb7

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006653, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010885, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010885.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010885" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010885" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006653, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010885 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010885 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006653, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010885 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010885 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006654. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010886

Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
96e88a1e0d9982390c7c09bfe81b4bda78b6e1d79e92d3a04e5f8d66eaae5827

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0014]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0018]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0019]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0020]This publication supersedes OT-2026-000006654, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010886, “Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010886.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010886" title: "Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010886" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "zone branch" - "vent valve" - "plant vacuum supply" - "release control" - "vacuum" - "zoned distribution" --- # Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0020] This publication supersedes OT-2026-000006654, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010886 Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010886 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0014] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0020] This publication supersedes OT-2026-000006654, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010886 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010886 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006655. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010887

Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6dba2df7634031499f9c9426679c271f23834532cd31d9cd8f5df202fad1b4d3

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006655, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010887, “Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010887.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010887" title: "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010887" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006655, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010887 Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010887 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006655, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010887 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010887 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010887", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1073 }, "figures": [], "files": [ { "bytes": 18633, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e89b726b4efbc2793d5d7f7fbdb7ed09e31db045bf58e2cc7680ae55e8aea467" }, { "bytes": 8043, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c1135ac5a8dcfaf7c953a593916c33be63c378e5506dd7ff7417758ad68c3659" }, { "bytes": 7709, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6dba2df7634031499f9c9426679c271f23834532cd31d9cd8f5df202fad1b4d3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010887/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010887", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006655", "title": "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7bc9-b83b-80282e83e2bd" } LaPyWkb581GzRjJSvc+4dnHZzAHL89jJLJgLytxN6+7C8463rceA8ksI/8zsWMDTyM6TWCSdSYRk/2oK/y2KDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LaPyWkb581GzRjJSvc+4dnHZzAHL89jJLJgLytxN6+7C8463rceA8ksI/8zsWMDTyM6TWCSdSYRk/2oK/y2KDA== {"files":[{"bytes":16331,"name":"index.html","sha256":"1ea5f7ac37c44f37add051b11937f7ae21bbbfa03570eacb129c93574608ba56"},{"bytes":6252,"name":"publication.md","sha256":"dd5ae73c292b9854289735d097df8661bac797fb87b5865b9831403af1985281"},{"bytes":5988,"name":"publication.txt","sha256":"3ac5d17e700a2274f541d093d372f2870e548fad188921330d5191837ca511d0"},{"bytes":2715,"name":"manifest.json","sha256":"0014d426586f89bc90990c61015e90012c298ef9e1abb5f093dd6f2b9d8e28df"},{"bytes":89,"name":"manifest.sig","sha256":"537c890887c7c10a1e63dccaf44564c14ec96411c0f776894421f76b10b9a2cf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"569609385636a3ab7253458aeeb7f1b6cb411f02961f26536c215c11ae28183f"}],"publication_id":"OT-2026-000010888"} Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010888
OpenTechnical
This publication supersedes OT-2026-000006656. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010888

Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
3ac5d17e700a2274f541d093d372f2870e548fad188921330d5191837ca511d0

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006656, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010888, “Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010888.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010888" title: "Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010888" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006656, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010888 Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010888 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006656, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010888 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010888 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010888", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 814 }, "figures": [], "files": [ { "bytes": 16331, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1ea5f7ac37c44f37add051b11937f7ae21bbbfa03570eacb129c93574608ba56" }, { "bytes": 6252, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dd5ae73c292b9854289735d097df8661bac797fb87b5865b9831403af1985281" }, { "bytes": 5988, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3ac5d17e700a2274f541d093d372f2870e548fad188921330d5191837ca511d0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010888/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010888", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006656", "title": "Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-757f-8750-64b83a654d7f" } LkyBnmDJ8Kp2XygDxlM14khfYFOSaNSHxsj9Tz8mXbmGQKPyL0i4z328gt4v7Js5QHXe9bcbh44YoIftfQ7cAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LkyBnmDJ8Kp2XygDxlM14khfYFOSaNSHxsj9Tz8mXbmGQKPyL0i4z328gt4v7Js5QHXe9bcbh44YoIftfQ7cAw== {"files":[{"bytes":16980,"name":"index.html","sha256":"8c9656fdf8313a26cc69a833602bf4f6858370be01cc029103dacce05f2ae48d"},{"bytes":6736,"name":"publication.md","sha256":"92a8e838aed2a5bdf6575e39483c3ced17c8c23a9142eaf36633f2e412406c0b"},{"bytes":6461,"name":"publication.txt","sha256":"cadacd83dcb346a91f6467f0677efcbaec5aee70748cd97e3a0edba30bfb39a3"},{"bytes":2747,"name":"manifest.json","sha256":"174ef8a270145f3904a2e3ebcf8a53e5c4aa01cb22b7c10a9d92d250bc89379e"},{"bytes":89,"name":"manifest.sig","sha256":"8521812ada471b105d0137cf3dbd96b6dbd7c23e9a62a7bf1eefe310d32c9e7a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e6bfe421c2a6e9818a638c5eb39a301e135d67f018c8ecd668564dac028c5fa9"}],"publication_id":"OT-2026-000010889"} Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010889
OpenTechnical
This publication supersedes OT-2026-000006657. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010889

Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
cadacd83dcb346a91f6467f0677efcbaec5aee70748cd97e3a0edba30bfb39a3

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006657, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010889, “Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010889.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010889" title: "Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010889" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006657, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010889 Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010889 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006657, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010889 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010889 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010889", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 883 }, "figures": [], "files": [ { "bytes": 16980, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8c9656fdf8313a26cc69a833602bf4f6858370be01cc029103dacce05f2ae48d" }, { "bytes": 6736, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "92a8e838aed2a5bdf6575e39483c3ced17c8c23a9142eaf36633f2e412406c0b" }, { "bytes": 6461, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cadacd83dcb346a91f6467f0677efcbaec5aee70748cd97e3a0edba30bfb39a3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010889/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010889", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006657", "title": "Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7192-9ca1-1d0472fda398" } Gvn/9iyX0N4x/qUVexYj+OV/Q9q2LvFHmqBofOUAb7OUlzXGZwTKZJJoIz95r81hISVQAHD8PmkV/INM4fgnDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Gvn/9iyX0N4x/qUVexYj+OV/Q9q2LvFHmqBofOUAb7OUlzXGZwTKZJJoIz95r81hISVQAHD8PmkV/INM4fgnDA== {"files":[{"bytes":16928,"name":"index.html","sha256":"8b7d7105ee0cf5ff2721943dd47e8121d3f40007455ddea5182421656bd1be95"},{"bytes":6711,"name":"publication.md","sha256":"33346676d0959662cdb36ad66059f136462a6a79d036cadcbc0bb856cc02e22a"},{"bytes":6415,"name":"publication.txt","sha256":"86dc821fe4ef7b534e237a05fa73d3831ed826c4741c54a3d0890f5caf90c611"},{"bytes":2763,"name":"manifest.json","sha256":"5d13928ca280167f5f6e3b1ea9558c8c154b0b7b3a40af8baa116ae10f3ac3cd"},{"bytes":89,"name":"manifest.sig","sha256":"f48e8453bc0a99226f17f6aa0b67aa5e147666154ae010a672df26b7252cf5f4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fe6faec1251eca4262638fa769b7bdac32555c44e6782dadad559f5e2e1990f8"}],"publication_id":"OT-2026-000010890"} Single bellows cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010890
OpenTechnical
This publication supersedes OT-2026-000006658. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010890

Single bellows cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
86dc821fe4ef7b534e237a05fa73d3831ed826c4741c54a3d0890f5caf90c611

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006658, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010890, “Single bellows cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010890.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010890" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010890" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" - "release control" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006658, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010890 Single bellows cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010890 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006658, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010890 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010890 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006659. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010891

Three bellows cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
6bf47d81f51f50b6de1f7bd6eba076e42fdae1ba30856ec2e27f485937ed24b3

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006659, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010891, “Three bellows cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010891.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010891" title: "Three bellows cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010891" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006659, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010891 Three bellows cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010891 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006659, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010891 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010891 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010891", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 905 }, "figures": [], "files": [ { "bytes": 17073, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dceaa9a0b324eb3974788b1725552cb8caab29ec90be3e6c20d387d47790b5be" }, { "bytes": 6790, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "32daf8167721d0a8fdc47e46e9cfe0abef0020a701cae56f1d4600f083d6b80b" }, { "bytes": 6489, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6bf47d81f51f50b6de1f7bd6eba076e42fdae1ba30856ec2e27f485937ed24b3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010891/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010891", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006659", "title": "Three bellows cup vacuum gripper, three zone face, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae6c-540d-7e51-9302-b89fa0c56f9d" } MzUfQ+4ChnArDzyKJnyysETvpcqRAjtp+4xHZkMwSddmATPtHX5rIGH2OKyj9EM30zCGHx6tFp8LbrYyThBoDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MzUfQ+4ChnArDzyKJnyysETvpcqRAjtp+4xHZkMwSddmATPtHX5rIGH2OKyj9EM30zCGHx6tFp8LbrYyThBoDw== {"files":[{"bytes":17484,"name":"index.html","sha256":"e0ea4c894d5ff240a13ce7e398abcfbf24091c15b8a3a47abaad5ebcdb51fca7"},{"bytes":7162,"name":"publication.md","sha256":"b4366db13208231b6a2f072580c903379cbb7405bc5971ddc990a37a3081334e"},{"bytes":6885,"name":"publication.txt","sha256":"46817e6894c6a9e2a6913bd872eb0619cd3b4e5d7942a63303ab059498ee327e"},{"bytes":2772,"name":"manifest.json","sha256":"2f19f033a461f9336ab5e557ad5f99f04ce38c79cfb597c215c0101e2a261e98"},{"bytes":89,"name":"manifest.sig","sha256":"ebd89d3a05f7a2b2b86b2cf2cdc846061c5a0834cfeedf8f708b1a213c658d8e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fedd8f681197f7fc9e863269ddb2c18af082a1010378770c06fb1d3560c39e53"}],"publication_id":"OT-2026-000010892"} Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010892
OpenTechnical
This publication supersedes OT-2026-000006660. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010892

Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
46817e6894c6a9e2a6913bd872eb0619cd3b4e5d7942a63303ab059498ee327e

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006660, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010892, “Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010892.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010892" title: "Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010892" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "release control" --- # Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006660, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010892 Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010892 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006660, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010892 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010892 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006661. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010893

Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
4ab7e377dcef7d1f6b5fdea04498051076815480e76b47f53b63474b5e55ccbc

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006661, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010893, “Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010893.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010893" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010893" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006661, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010893 Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010893 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006661, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010893 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010893 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010893", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 957 }, "figures": [], "files": [ { "bytes": 17701, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c053d8381e7366b42f7442869c268245770a4ac0db4cb45499dae8aeb9a56b89" }, { "bytes": 7271, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "378ba8cf7764f56ef308845f7afa68d8c078b7b041c733172a3b9bb38c2dbf8d" }, { "bytes": 6954, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4ab7e377dcef7d1f6b5fdea04498051076815480e76b47f53b63474b5e55ccbc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010893/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010893", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006661", "title": "Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7002-a75c-94a6984ced6e" } OhbyUED15ez5K76R5OiZz5pTWnh7Fu/H3cfBhbM6oxe3//h36zSwFPRLLSMqvPdF0yQzWsuaG0BOTPNkWFP4Aw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OhbyUED15ez5K76R5OiZz5pTWnh7Fu/H3cfBhbM6oxe3//h36zSwFPRLLSMqvPdF0yQzWsuaG0BOTPNkWFP4Aw== {"files":[{"bytes":17255,"name":"index.html","sha256":"774067188247a81f7b6a1212269922154a0f1e1904024c2933a016fd8737ce06"},{"bytes":6960,"name":"publication.md","sha256":"cc5774d8d95592d56188e5ae216703b694b0890eeb45ead63ea17c50d923f32c"},{"bytes":6674,"name":"publication.txt","sha256":"9d7af071366d8eb873396be172c395cf27a49d35cfffd401ae70343338f51af4"},{"bytes":2789,"name":"manifest.json","sha256":"1d28c6373f858645c89e8d483bd03d0c5d70368eecf0c74c2f0fca75993d5a8a"},{"bytes":89,"name":"manifest.sig","sha256":"0da4721feb134d6cc35c2672fdd0fa9efbaeeb5adac125658be2319d1f4c6acb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1b467474012237ca8bdabf1ede6c278a7e2f6353d6f9dbdeea940a942d179a84"}],"publication_id":"OT-2026-000010894"} Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down - OpenTechnical OT-2026-000010894
OpenTechnical
This publication supersedes OT-2026-000006662. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010894

Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9d7af071366d8eb873396be172c395cf27a49d35cfffd401ae70343338f51af4

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006662, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010894, “Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010894.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010894" title: "Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010894" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006662, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010894 Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010894 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006662, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010894 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010894 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010894", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 946 }, "figures": [], "files": [ { "bytes": 17255, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "774067188247a81f7b6a1212269922154a0f1e1904024c2933a016fd8737ce06" }, { "bytes": 6960, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cc5774d8d95592d56188e5ae216703b694b0890eeb45ead63ea17c50d923f32c" }, { "bytes": 6674, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9d7af071366d8eb873396be172c395cf27a49d35cfffd401ae70343338f51af4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010894/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010894", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006662", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down", "uuid": "01a0ae6c-540d-7d36-a077-4d4455b96890" } Jhycz2sMPXEYxYn8OnXrL8WMFGri34DPxebO28I7KBDVHzgeoayD/b7JF7YAT+wATrxhkB/Wg+4z1Dttc6YeDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Jhycz2sMPXEYxYn8OnXrL8WMFGri34DPxebO28I7KBDVHzgeoayD/b7JF7YAT+wATrxhkB/Wg+4z1Dttc6YeDA== {"files":[{"bytes":18844,"name":"index.html","sha256":"60d5329a93b6d3e929c1e7333eae326d6f2c2f5676e5ab805a81cccc6a5559ce"},{"bytes":8247,"name":"publication.md","sha256":"bf3c20a0dee639d29a89a8fcee6141c6af898c15c807b9db82deceac989c84d6"},{"bytes":7944,"name":"publication.txt","sha256":"dac6abcbffb87998baa5ddceead625b1a2f36b2a493a32d25eb718f60ebea830"},{"bytes":2800,"name":"manifest.json","sha256":"808149ffe9780a234ce2ff5ebd3aec6f9c6d78869dda1969f854fdd633235bc2"},{"bytes":89,"name":"manifest.sig","sha256":"dce2fac06941c6836f2ca9fc85bd034a477ce3982850ba8e24d7381273a84623"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6dd8abaf72bb07dc9bb469c725606ac8e6f1be6bc2c0899e34d24a517a58cff2"}],"publication_id":"OT-2026-000010895"} Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010895
OpenTechnical
This publication supersedes OT-2026-000006663. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010895

Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
dac6abcbffb87998baa5ddceead625b1a2f36b2a493a32d25eb718f60ebea830

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0012]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006663, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010895, “Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010895.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010895" title: "Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010895" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006663, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010895 Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010895 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006663, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010895 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010895 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010895", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1133 }, "figures": [], "files": [ { "bytes": 18844, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "60d5329a93b6d3e929c1e7333eae326d6f2c2f5676e5ab805a81cccc6a5559ce" }, { "bytes": 8247, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bf3c20a0dee639d29a89a8fcee6141c6af898c15c807b9db82deceac989c84d6" }, { "bytes": 7944, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dac6abcbffb87998baa5ddceead625b1a2f36b2a493a32d25eb718f60ebea830" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010895/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "pressure sensor", "contact detector", "vent valve", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010895", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006663", "title": "Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7cb6-94b7-250e7a205226" } uc50505INCKNJemfWCNpTB6pxdBwJi8p7y3QY9NkRFxZggLPd/Zh6JEBcJ0FxR4vc1QqGkLTX/L8RMOz7NTOAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uc50505INCKNJemfWCNpTB6pxdBwJi8p7y3QY9NkRFxZggLPd/Zh6JEBcJ0FxR4vc1QqGkLTX/L8RMOz7NTOAA== {"files":[{"bytes":15661,"name":"index.html","sha256":"a993303a8f4f3d00c978de9808e2f28fe6c3dec7a035a7acb8e204e38d967500"},{"bytes":5693,"name":"publication.md","sha256":"6f9026489641913618610c6a6c00c00871d8427a8ebc60b01f8952a37d5b06d5"},{"bytes":5449,"name":"publication.txt","sha256":"f9af6c198579d894134b75f83c63476e9c6ebd8bff6db6033619712e336acdb0"},{"bytes":2667,"name":"manifest.json","sha256":"5508e1c7bdfbc46c725c4e35c14812dd0f1353bb6a451508f94b588a6544ce83"},{"bytes":89,"name":"manifest.sig","sha256":"f56cb647a42af0329d1dea589628a1b427ec586e8bfcb0b5ca256fb4f908e63a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7a51f331f00ce5293394e31e8828596c2de80507440fa289dc43fc6da800eea5"}],"publication_id":"OT-2026-000010896"} Single cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010896
OpenTechnical
This publication supersedes OT-2026-000006664. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010896

Single cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f9af6c198579d894134b75f83c63476e9c6ebd8bff6db6033619712e336acdb0

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006664, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010896, “Single cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010896.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010896" title: "Single cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010896" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Single cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006664, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010896 Single cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010896 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006664, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010896 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010896 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006665. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010897

Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
20259a51916c6ba1e774f50780870cff559cc79f650d4ab41514f154d415deb3

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006665, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010897, “Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010897.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010897" title: "Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010897" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006665, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010897 Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010897 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006665, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010897 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010897 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006666. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010898

Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
2dd68d0e94ca740c5bbdf4af9fc7b586f5f6a818e7327d45c397c49c70cc4ef7

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006666, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010898, “Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010898.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010898" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010898" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "drop release" - "electric actuation" - "release control" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006666, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010898 Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010898 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006666, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010898 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010898 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010898", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 807 }, "figures": [], "files": [ { "bytes": 16301, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ad9e9f00f23bf245b223dd1501cbc662e2a5f170a5f5939515b305bbea357f4a" }, { "bytes": 6152, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d8e71939d0da1bbd9eda0f73d995c65d66bbafaf1f6f46936d7db9438521b408" }, { "bytes": 5879, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2dd68d0e94ca740c5bbdf4af9fc7b586f5f6a818e7327d45c397c49c70cc4ef7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010898/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "vent valve", "common isolation", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010898", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006666", "title": "Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down", "uuid": "01a0ae6c-540d-7409-8d1b-cc1a28f2ca9c" } CplIfDbXGYtSBx7/le0ZSuaSU71K83FYXDkhm1jP7A8Zyvyrj0hCpEoL/8qer9CDnHc2ThDyWlVzGYUOf96jDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CplIfDbXGYtSBx7/le0ZSuaSU71K83FYXDkhm1jP7A8Zyvyrj0hCpEoL/8qer9CDnHc2ThDyWlVzGYUOf96jDg== {"files":[{"bytes":18491,"name":"index.html","sha256":"1cefc6d6bd90699aff1ceec7db70811aa1d287bcf336435a583a89da9a159de3"},{"bytes":7942,"name":"publication.md","sha256":"d82609a85b06b1321491ab8a3620479175dae57d23eaf39b26536ba53e5d51f7"},{"bytes":7610,"name":"publication.txt","sha256":"bd575dd3e7ec44f8b3d4cc61432d7d116a085c76e02709e960c466cb308d86a0"},{"bytes":2863,"name":"manifest.json","sha256":"c83c8d5613b7682cf220f975e03ff763291e1d134c9c0fb0edcd7d1e8a0b065b"},{"bytes":89,"name":"manifest.sig","sha256":"90226fd1ac2d19c97cc50b5366d227ffb9206746b74bcaaec643616319b36f64"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c5068f3cba105bcf1a910a734f9fdaf7803acd333e2acc9eb31ac03cc5c8d4c1"}],"publication_id":"OT-2026-000010899"} Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010899
OpenTechnical
This publication supersedes OT-2026-000006667. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010899

Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
bd575dd3e7ec44f8b3d4cc61432d7d116a085c76e02709e960c466cb308d86a0

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006667, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010899, “Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010899.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010899" title: "Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010899" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" --- # Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006667, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010899 Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010899 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006667, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010899 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010899 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010899", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1053 }, "figures": [], "files": [ { "bytes": 18491, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1cefc6d6bd90699aff1ceec7db70811aa1d287bcf336435a583a89da9a159de3" }, { "bytes": 7942, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d82609a85b06b1321491ab8a3620479175dae57d23eaf39b26536ba53e5d51f7" }, { "bytes": 7610, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bd575dd3e7ec44f8b3d4cc61432d7d116a085c76e02709e960c466cb308d86a0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010899/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "pressure sensor", "contact detector", "vent valve", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010899", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006667", "title": "Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7ab1-aab3-46747a7f5f9a" } AkJl2sx6Aa3VyyLg5CQFDUOJ74z/YbgOXb6YXCJ86SNzav1vD/eBZNqUtJEi/STCZxD3JQ4N2Tb6+4eom9ioAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AkJl2sx6Aa3VyyLg5CQFDUOJ74z/YbgOXb6YXCJ86SNzav1vD/eBZNqUtJEi/STCZxD3JQ4N2Tb6+4eom9ioAg== {"files":[{"bytes":16936,"name":"index.html","sha256":"a2d0cacd2d8f13871db05c25aca7cd7df565a7fefa62c0c7286d28942dc22cef"},{"bytes":6760,"name":"publication.md","sha256":"3abf664a5ff225c75d1e8a85f5f61109491649f0ea2ed38ffbe88e282cbbcfa8"},{"bytes":6480,"name":"publication.txt","sha256":"b3937b96430b4cf45cf28301f414fa42f16310a05a35d8633bd39ca0bfde264b"},{"bytes":2737,"name":"manifest.json","sha256":"3a389310235d0ebd5264c275a7e764094d9ebdb7483447b96951f6103323e097"},{"bytes":89,"name":"manifest.sig","sha256":"289314d09463441dbcd518a23f754e336bee9d58ceacb2544989fdab850b9c7e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ac7f92994dde04aabdfbb5d6cde637fdd80d852209435cd8e7ae1fd9a44316b5"}],"publication_id":"OT-2026-000010900"} Single cup vacuum gripper, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010900
OpenTechnical
This publication supersedes OT-2026-000006668. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010900

Single cup vacuum gripper, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
b3937b96430b4cf45cf28301f414fa42f16310a05a35d8633bd39ca0bfde264b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006668, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010900, “Single cup vacuum gripper, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010900.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010900" title: "Single cup vacuum gripper, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010900" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006668, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010900 Single cup vacuum gripper, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010900 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006668, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010900 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010900 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006669. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010901

Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
53c61493b206e7884bd4bed29a3ee23b21c365b97ede9f57ae86cdb4e3e6dd48

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006669, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010901, “Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010901.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010901" title: "Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010901" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006669, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010901 Three cup vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010901 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006669, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010901 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010901 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006670. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010902

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
2162fc5d9ed1a48e1befd8a94a4b6e54e8b9535b5d60d130ef99b604c28bf51a

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006670, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010902, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010902.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010902" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010902" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006670, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010902 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010902 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006670, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010902 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010902 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010902", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 808 }, "figures": [], "files": [ { "bytes": 16433, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5bfe382ddee96b7674050500efd6b0ebff3d2f7f895854e35ea6fc5ed5468fb6" }, { "bytes": 6300, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9ecb7b747e23c194dc90b6fcde6d98df12e66be552a4f5fe77094825ff66ec5e" }, { "bytes": 6001, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2162fc5d9ed1a48e1befd8a94a4b6e54e8b9535b5d60d130ef99b604c28bf51a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010902/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "contact detector", "vent valve", "contact sensing", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010902", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006670", "title": "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-540d-795e-a870-10e56541eab7" } siWgwZZBJgjvPJu0/Uy4DxLQNx1sOIl+XAygVaWVWu8Gh0SFtnwUXM4GpvKB4RVkHUCB9U/BGp9kfj0a4rGqDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: siWgwZZBJgjvPJu0/Uy4DxLQNx1sOIl+XAygVaWVWu8Gh0SFtnwUXM4GpvKB4RVkHUCB9U/BGp9kfj0a4rGqDw== {"files":[{"bytes":17811,"name":"index.html","sha256":"87f7b8055d5bea5fa80ce1e9e21544db2ebd5993e1e81274134478ce9a8b75a2"},{"bytes":7402,"name":"publication.md","sha256":"41fc58a24062b590c5bd76c3496970469dc1230086142689c0d85a48b1d55879"},{"bytes":7079,"name":"publication.txt","sha256":"a05ccf05d8e433793d52f33f8956f189ae64f9cfeba59ace6ef2aae83d41578e"},{"bytes":2875,"name":"manifest.json","sha256":"100f8b7c54223d295d51aeac18c6eb4124a33366c55420e684ee82c2edd63e25"},{"bytes":89,"name":"manifest.sig","sha256":"5abb8418f3c677b74a6b60fef691989f5c830a42c7c9d19833a549acd0651b2b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d83d4e7ad03faeb8d028aa03567bb1b5999d0a53db04f339d81bc8e392ee14aa"}],"publication_id":"OT-2026-000010903"} Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010903
OpenTechnical
This publication supersedes OT-2026-000006671. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010903

Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
a05ccf05d8e433793d52f33f8956f189ae64f9cfeba59ace6ef2aae83d41578e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006671, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010903, “Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010903.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010903" title: "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010903" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "drop release" - "plant vacuum supply" - "pressure sensing" --- # Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006671, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010903 Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010903 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006671, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010903 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010903 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010903", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 974 }, "figures": [], "files": [ { "bytes": 17811, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "87f7b8055d5bea5fa80ce1e9e21544db2ebd5993e1e81274134478ce9a8b75a2" }, { "bytes": 7402, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "41fc58a24062b590c5bd76c3496970469dc1230086142689c0d85a48b1d55879" }, { "bytes": 7079, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a05ccf05d8e433793d52f33f8956f189ae64f9cfeba59ace6ef2aae83d41578e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010903/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "pressure sensor", "vent valve", "drop release", "plant vacuum supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010903", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006671", "title": "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7d9f-953b-7e6bd006f60e" } XckSIB5qcZp19outSHAFmmcqob8xm0oLxxh1gAbeaEdzVaovbZLxg0yRtUdv2eRB4ej8+luCxHL5LKZYCK2kAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XckSIB5qcZp19outSHAFmmcqob8xm0oLxxh1gAbeaEdzVaovbZLxg0yRtUdv2eRB4ej8+luCxHL5LKZYCK2kAA== {"files":[{"bytes":17423,"name":"index.html","sha256":"560cfeeed6cc274b78cb8cea3d4af820ef31e0dd4b1ab9812c1a1f0a9cb0373a"},{"bytes":7012,"name":"publication.md","sha256":"333866395a15e3ba2af9746afdc41277905f6ccc22835e9e72807da93802239f"},{"bytes":6704,"name":"publication.txt","sha256":"4437eb95ac5e2c9d8a659629586ab6702f9d33df81c4505dab0b9ae1445d8ca2"},{"bytes":2763,"name":"manifest.json","sha256":"fa660acc6b07d3aa38a0fd1ffe37802116fc9a0756bffb6f71008c70c5fa86c4"},{"bytes":89,"name":"manifest.sig","sha256":"2a07eaf72f4445a5ca534b3dc8e21e5d0c00bf6c89304e9fbcdd1a450f26626e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cba969dfdc95aa230d7dfb0d34c7f722dd217a30e64dd804aa8f0f1e84eda3bb"}],"publication_id":"OT-2026-000010904"} Three pad foam vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000010904
OpenTechnical
This publication supersedes OT-2026-000006672. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010904

Three pad foam vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
4437eb95ac5e2c9d8a659629586ab6702f9d33df81c4505dab0b9ae1445d8ca2

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006672, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010904, “Three pad foam vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010904.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010904" title: "Three pad foam vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010904" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006672, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010904 Three pad foam vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010904 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006672, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010904 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010904 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010904", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 929 }, "figures": [], "files": [ { "bytes": 17423, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "560cfeeed6cc274b78cb8cea3d4af820ef31e0dd4b1ab9812c1a1f0a9cb0373a" }, { "bytes": 7012, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "333866395a15e3ba2af9746afdc41277905f6ccc22835e9e72807da93802239f" }, { "bytes": 6704, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4437eb95ac5e2c9d8a659629586ab6702f9d33df81c4505dab0b9ae1445d8ca2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010904/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010904", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006672", "title": "Three pad foam vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-540d-7a9a-8373-52ad6308e85c" } waJimC00Q/TMNd5Iw71HS+siXJ0/Txmb6URNLP2JVMqjud6dSiQnfK/CsVGz8Y5gfCli0HppgwgkYLlsk1zZBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: waJimC00Q/TMNd5Iw71HS+siXJ0/Txmb6URNLP2JVMqjud6dSiQnfK/CsVGz8Y5gfCli0HppgwgkYLlsk1zZBg== {"files":[{"bytes":18656,"name":"index.html","sha256":"7d66bc7a3ed5957aa23a3848c3b1741a3a3a048d04c0edb6f8c0ee5d2771263d"},{"bytes":8178,"name":"publication.md","sha256":"2a3a621bf81370f54e9f5b4651ca1b86e12e5b876c3a55d4ee95da17ce6cadee"},{"bytes":7873,"name":"publication.txt","sha256":"4360097b37d4ca1eeeaaf7b646c177676d064c84fa216b06b1fdd25535cbf2a7"},{"bytes":2807,"name":"manifest.json","sha256":"0bf30d916e39c7a7e2bd3b78d31acd6389b65e9791a2c42db5e9ed5c698b8b93"},{"bytes":89,"name":"manifest.sig","sha256":"564fb16d8a80cd7067e8dfd71606dd2c9e391e3f80ee8cdfbd846ec2c07d1ce4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2b2b386b691c9473ca16f7d9a2c9563de0e9f45d418e84b11afad33d48399365"}],"publication_id":"OT-2026-000010905"} Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010905
OpenTechnical
This publication supersedes OT-2026-000006673. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010905

Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
4360097b37d4ca1eeeaaf7b646c177676d064c84fa216b06b1fdd25535cbf2a7

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006673, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010905, “Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010905.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010905" title: "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010905" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "pressure sensing" --- # Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006673, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010905 Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010905 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006673, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010905 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010905 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010905", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1129 }, "figures": [], "files": [ { "bytes": 18656, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7d66bc7a3ed5957aa23a3848c3b1741a3a3a048d04c0edb6f8c0ee5d2771263d" }, { "bytes": 8178, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2a3a621bf81370f54e9f5b4651ca1b86e12e5b876c3a55d4ee95da17ce6cadee" }, { "bytes": 7873, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4360097b37d4ca1eeeaaf7b646c177676d064c84fa216b06b1fdd25535cbf2a7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010905/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010905", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006673", "title": "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7d1f-8962-6d6c34644544" } kIAKld8dn/P8LTzKu3vM7faZkE3u+mkZRRI0Mek6KmL7K8KtlWuXCUDpdbyY8shuiKuCazWsbHDOCtF36IzqBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kIAKld8dn/P8LTzKu3vM7faZkE3u+mkZRRI0Mek6KmL7K8KtlWuXCUDpdbyY8shuiKuCazWsbHDOCtF36IzqBQ== {"files":[{"bytes":16730,"name":"index.html","sha256":"5444fb3d8303d76a802617000a44feab22164fbef13c65e6d6f5fb9331f94ea1"},{"bytes":6503,"name":"publication.md","sha256":"b2b6a3c8f5b54d350161a3a18576a1c6d588181f01ec41cc54e0a394e6c98b08"},{"bytes":6236,"name":"publication.txt","sha256":"ace1ea076896228ec192d1f6044c2fc1c33a9d081e77f718f43f2b26f8835e8b"},{"bytes":2720,"name":"manifest.json","sha256":"6a55674a4119d734028efba915d8f2f3c08241ddc325c0fabc995463975ca868"},{"bytes":89,"name":"manifest.sig","sha256":"55ba25e41f14d2086751f14f6239f217762b399f5ed50cab20c98b782790a694"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3cdeb7b337db1bf4adf691388141815dbb733d6fa24040b1a1f293e0f7ed3e36"}],"publication_id":"OT-2026-000010906"} Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down - OpenTechnical OT-2026-000010906
OpenTechnical
This publication supersedes OT-2026-000006675. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010906

Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
ace1ea076896228ec192d1f6044c2fc1c33a9d081e77f718f43f2b26f8835e8b

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006675, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010906, “Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010906.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010906" title: "Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010906" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006675, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010906 Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010906 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006675, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010906 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010906 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010906", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 866 }, "figures": [], "files": [ { "bytes": 16730, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5444fb3d8303d76a802617000a44feab22164fbef13c65e6d6f5fb9331f94ea1" }, { "bytes": 6503, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b2b6a3c8f5b54d350161a3a18576a1c6d588181f01ec41cc54e0a394e6c98b08" }, { "bytes": 6236, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ace1ea076896228ec192d1f6044c2fc1c33a9d081e77f718f43f2b26f8835e8b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010906/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010906", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006675", "title": "Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down", "uuid": "01a0ae6c-540d-78fd-bd1d-d5852c1b99b5" } wuK+JriJfqGieyyucGIf0GMc781iU4w3zkI8j5f5CO0QYJMq+HIRjgNpzjC5lgRGxXdVBwz/s59FWUprIPozDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wuK+JriJfqGieyyucGIf0GMc781iU4w3zkI8j5f5CO0QYJMq+HIRjgNpzjC5lgRGxXdVBwz/s59FWUprIPozDw== {"files":[{"bytes":18621,"name":"index.html","sha256":"905e7ad51bbe257253339a973deb04d0b082b1e99494e5b46290f288524e3d61"},{"bytes":8033,"name":"publication.md","sha256":"a90ad6f6350eacf33e9ee01d6df6d5020b3ccc2b7d83ebb34b5a4b42a9cb3a35"},{"bytes":7742,"name":"publication.txt","sha256":"e80f33229e86965fecb8428ede6d514b8dc67d0de148cafffb15525c12d15ff7"},{"bytes":2800,"name":"manifest.json","sha256":"f1c697698acbbababaf259f5faaa9840609bd0755c8ea5a12a067b65d4537d77"},{"bytes":89,"name":"manifest.sig","sha256":"e089107a14fae706515d86d4073e5e984917b96a23ece6da447efaf5546eb794"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2fc03cb9c20c7de1700660479345f59631fe41f48e631d98a4feb8724e1e8e80"}],"publication_id":"OT-2026-000010907"} Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010907
OpenTechnical
This publication supersedes OT-2026-000006676. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010907

Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
e80f33229e86965fecb8428ede6d514b8dc67d0de148cafffb15525c12d15ff7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0023]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006676, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010907, “Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010907.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010907" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010907" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006676, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010907 Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010907 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0023] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006676, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010907 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010907 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006677. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010908

Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
e6a2d5776c0cf20205f6aee85e133efed84d9e1886ec5972a8d1b68c63c86726

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining four manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006677, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010908, “Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010908.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010908" title: "Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010908" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" --- # Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining four manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006677, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010908 Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010908 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining four manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006677, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010908 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010908 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010908", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1055 }, "figures": [], "files": [ { "bytes": 18402, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c2f7f2580068c842d8be299483ff07883d16fab57d481a5aa6d1a617597e9707" }, { "bytes": 7821, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cac269157a3851d6a3d5ac5c3c6d422e7d566134b262ff9b809302ef01c73f31" }, { "bytes": 7512, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e6a2d5776c0cf20205f6aee85e133efed84d9e1886ec5972a8d1b68c63c86726" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010908/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "vent valve", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010908", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006677", "title": "Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7306-97c6-94d3b6a5af6f" } PKeRhG3eYfWvOtWnh1VooKqp2DNEH5nXSl+r9/NtCL6CPyHcEG5nCJcJX7uqqHOIHaXI2JyyNG2ChqLo6kARAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PKeRhG3eYfWvOtWnh1VooKqp2DNEH5nXSl+r9/NtCL6CPyHcEG5nCJcJX7uqqHOIHaXI2JyyNG2ChqLo6kARAg== {"files":[{"bytes":16541,"name":"index.html","sha256":"ad23d496bb8baf6a1c70bf9c7bba8cb2f1dcfda7c77151959bae82d740326ba9"},{"bytes":6456,"name":"publication.md","sha256":"ebac9a8df9c4b01d8dd65edbd64636eb8e3458b3e76fea8662176bd3664d7360"},{"bytes":6188,"name":"publication.txt","sha256":"1532ab40df37d92470c5920afdfc99b663a291c432054b1a633cd563f7667c57"},{"bytes":2694,"name":"manifest.json","sha256":"eb90967be88c8c1b6036d23639badf1e6831696d9ac63297e671c58fffa70732"},{"bytes":89,"name":"manifest.sig","sha256":"b87725120b05057e454009d647f52fc3a0e0e5a1394ad78bda5c58b8f30334d5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ec52b202de3ef8a0067a0cb5c0bea0b3689235cf856f2e1db32de710209d31a8"}],"publication_id":"OT-2026-000010909"} Foam pad vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010909
OpenTechnical
This publication supersedes OT-2026-000006678. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010909

Foam pad vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1532ab40df37d92470c5920afdfc99b663a291c432054b1a633cd563f7667c57

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006678, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010909, “Foam pad vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010909.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010909" title: "Foam pad vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010909" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Foam pad vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006678, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010909 Foam pad vacuum gripper, three zone face, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010909 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006678, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010909 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010909 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006679. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010910

Foam pad vacuum gripper, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
cf3e482246a533f354f96e485e03a09153f4f31d33bb0893c8457fb060e105ee

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006679, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010910, “Foam pad vacuum gripper, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010910.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010910" title: "Foam pad vacuum gripper, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010910" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, single stage ejector, pulsed blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006679, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010910 Foam pad vacuum gripper, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010910 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006679, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010910 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010910 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010910", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 860 }, "figures": [], "files": [ { "bytes": 16562, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "486fcdff2fd5a235a68e69b1aab1bd28bbba3997dd53dfea522fafeed2d9c8ad" }, { "bytes": 6409, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a09102c2138a4a9459c0fa1dd950333afcc94bf794c9e1780d7295a844a6427d" }, { "bytes": 6139, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cf3e482246a533f354f96e485e03a09153f4f31d33bb0893c8457fb060e105ee" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010910/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010910", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006679", "title": "Foam pad vacuum gripper, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae6c-540d-70ca-b7b1-4cb9e0f065e1" } 62++OE1NSh1uHd8Qome76a7TPNmUXpBQNTRNnf0Kj0IzbfZkL9GWX+kuiC2eoaiMny5xhxEBcaS7eL0lXVE6CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 62++OE1NSh1uHd8Qome76a7TPNmUXpBQNTRNnf0Kj0IzbfZkL9GWX+kuiC2eoaiMny5xhxEBcaS7eL0lXVE6CA== {"files":[{"bytes":17188,"name":"index.html","sha256":"9138a047bb8190afbefad0f2583da49787484d4944b47da653fcd81a29bc760c"},{"bytes":7034,"name":"publication.md","sha256":"cf3e7729da403e4208a51c3ba1d50f9c4b0a656bf93ad976a4276808f3db9871"},{"bytes":6749,"name":"publication.txt","sha256":"62601e57eb46a6672e05adfd56f4b0104e9e54e4c29f1e48d68865a6b58be5ac"},{"bytes":2781,"name":"manifest.json","sha256":"da04fc94690eb737ced3764bec30caa9834089b4b43b58a08acbfb906ab162ea"},{"bytes":89,"name":"manifest.sig","sha256":"fea37ab7bb9690855cfa115685b135f8aad73d195b101538967401e229f63ad5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8ee509e8c788db8edcc8b2e67cf7c26e699ed648d688cee067521462bffe9915"}],"publication_id":"OT-2026-000010911"} Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010911
OpenTechnical
This publication supersedes OT-2026-000006680. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010911

Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
62601e57eb46a6672e05adfd56f4b0104e9e54e4c29f1e48d68865a6b58be5ac

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006680, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010911, “Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010911.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010911" title: "Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010911" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" --- # Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006680, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010911 Four cup vacuum gripper, four zone face, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010911 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006680, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010911 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010911 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006681. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010912

Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
9e20727fa14dd8e0a26e8453a42afcf435b61b5fa349d09e5d08f2ddf3e09fb3

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0014]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0015]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006681, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006967.

Publication information

Citation

OpenTechnical Publication OT-2026-000010912, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010912.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010912" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010912" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" - "vacuum" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006681, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006967. OPENTECHNICAL PUBLICATION OT-2026-000010912 Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010912 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0013] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0014] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0015] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006681, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000006967. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010912 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010912 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010912", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 716 }, "figures": [], "files": [ { "bytes": 15730, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cc9da9d7a9a4427ca2a573f17874691104cee1e190abfd1b3eee4187901c7b98" }, { "bytes": 5707, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d2627613257f9a986e829cafd6cadd186159db8916a0bc2617fb92d415408a35" }, { "bytes": 5413, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9e20727fa14dd8e0a26e8453a42afcf435b61b5fa349d09e5d08f2ddf3e09fb3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010912/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "vent valve", "common isolation", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010912", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006681", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-540d-7e95-a687-a1f71e648441" } /zE7VrwyRN/dqTYo8j8l7RRMzL2D8skSuy7GZzJsPkY5D/g2T7rZOfCC5W4hrtRSe/7VbVMDrnEkthGSYeKCCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /zE7VrwyRN/dqTYo8j8l7RRMzL2D8skSuy7GZzJsPkY5D/g2T7rZOfCC5W4hrtRSe/7VbVMDrnEkthGSYeKCCA== {"files":[{"bytes":18161,"name":"index.html","sha256":"c9f849f5ebfa683f3d7145f3222b2e50f1812a5b3daff8f0208ce5909b415c76"},{"bytes":7742,"name":"publication.md","sha256":"54cbb42a782bcfe3051749bc04fbe6d6e86fc1e4bd449dabc8c52ad8a65cfde3"},{"bytes":7438,"name":"publication.txt","sha256":"a22598498b53770ec1d7821ba82025918d8d449fbfebb527f6a1d00dd5c5a767"},{"bytes":2777,"name":"manifest.json","sha256":"523e3cf59057bcf05089faca69f5c8b61b385834e677b3656caf7d9485515a3b"},{"bytes":89,"name":"manifest.sig","sha256":"dcad41c6ca57f17b3a846563723f643eff23a140b3271272fe9b0e51112a179c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0278615cd3e2d317a241de60628d335270bb5fc1206086b5b20ae363786a86f6"}],"publication_id":"OT-2026-000010913"} Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010913
OpenTechnical
This publication supersedes OT-2026-000006682. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010913

Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
a22598498b53770ec1d7821ba82025918d8d449fbfebb527f6a1d00dd5c5a767

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006682, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010913, “Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010913.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010913" title: "Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010913" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006682, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010913 Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010913 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006682, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010913 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010913 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010913", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1050 }, "figures": [], "files": [ { "bytes": 18161, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c9f849f5ebfa683f3d7145f3222b2e50f1812a5b3daff8f0208ce5909b415c76" }, { "bytes": 7742, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "54cbb42a782bcfe3051749bc04fbe6d6e86fc1e4bd449dabc8c52ad8a65cfde3" }, { "bytes": 7438, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a22598498b53770ec1d7821ba82025918d8d449fbfebb527f6a1d00dd5c5a767" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010913/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010913", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006682", "title": "Four cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7d32-bb58-ce1cb5cc069a" } vgjWUum7H/YLoz04OR3Hm/J5iUv2YgUkj2mO6V5CuFgGf2BtrRw84+WcRYgq5CNqlFpPoKNDrIb8dtFO6qXOAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vgjWUum7H/YLoz04OR3Hm/J5iUv2YgUkj2mO6V5CuFgGf2BtrRw84+WcRYgq5CNqlFpPoKNDrIb8dtFO6qXOAA== {"files":[{"bytes":17349,"name":"index.html","sha256":"c5bc297fd739cf676be92624b3167d1c3b226ee212ae6727e6a3c2f71841049d"},{"bytes":7153,"name":"publication.md","sha256":"e4e1998c8daebb723498a9b7ec4ae84121938582715b559d6a18614877a3969d"},{"bytes":6864,"name":"publication.txt","sha256":"dbcdd3e696ba14fba7dfffa4d77461e53964bf909597e360569ae93ecaa31852"},{"bytes":2777,"name":"manifest.json","sha256":"3d7c2b3a14db7ac284da86359661742969860433438e017ad17fad03a2c9ea68"},{"bytes":89,"name":"manifest.sig","sha256":"7a5e746bfa2f113df0bb2574b25114c9d8d12dc9d34aa39542acd9090443cc8a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"54e11ec9dccee0d77eb482c5a2ae31c65afe5d9d49d37611c1a7938568ce274c"}],"publication_id":"OT-2026-000010914"} Foam pad vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010914
OpenTechnical
This publication supersedes OT-2026-000006684. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010914

Foam pad vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
dbcdd3e696ba14fba7dfffa4d77461e53964bf909597e360569ae93ecaa31852

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006684, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010914, “Foam pad vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010914.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010914" title: "Foam pad vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010914" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Foam pad vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006684, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010914 Foam pad vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010914 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006684, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010914 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010914 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010914", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 980 }, "figures": [], "files": [ { "bytes": 17349, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c5bc297fd739cf676be92624b3167d1c3b226ee212ae6727e6a3c2f71841049d" }, { "bytes": 7153, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e4e1998c8daebb723498a9b7ec4ae84121938582715b559d6a18614877a3969d" }, { "bytes": 6864, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dbcdd3e696ba14fba7dfffa4d77461e53964bf909597e360569ae93ecaa31852" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010914/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010914", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006684", "title": "Foam pad vacuum gripper, three zone face, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7faf-9f62-7d07c637426f" } z/2owTQzqEYQ2FFAkFHjT9dEOyzd9jmR4yelYwqeIaCnyC5CXtdKxM0uxcooI2T0ezeoHN1ANBdCMgdD3S7sAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: z/2owTQzqEYQ2FFAkFHjT9dEOyzd9jmR4yelYwqeIaCnyC5CXtdKxM0uxcooI2T0ezeoHN1ANBdCMgdD3S7sAA== {"files":[{"bytes":17686,"name":"index.html","sha256":"c74d0c04470ecba71554f076ac59dd73c069f514db22a2b1e68536e966599571"},{"bytes":7378,"name":"publication.md","sha256":"854f41c11cbf358101c2308ed0dce0aed7ca517c668e1000d820e01a875331e8"},{"bytes":7086,"name":"publication.txt","sha256":"d01d8b08f055b19560e0e75722a2598583dccbfade10ec1d58a82971e90aa691"},{"bytes":2803,"name":"manifest.json","sha256":"9c0de1a4c61a0819b295fe3a124aa88497875470b6f9bb55cd672cf21bbd2c90"},{"bytes":89,"name":"manifest.sig","sha256":"753a7aae224a9efea0103f0e0ba88a6f52794f91cd80adc97e78d4e0ce146ad7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d3fd84a7591ab337868520a09e98a7174b4c010714b1cfca13a021a27fc26fd9"}],"publication_id":"OT-2026-000010915"} Two bellows cup vacuum gripper, two zone face, three stage ejector, sustained blow-off before set-down - OpenTechnical OT-2026-000010915
OpenTechnical
This publication supersedes OT-2026-000006685. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010915

Two bellows cup vacuum gripper, two zone face, three stage ejector, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
d01d8b08f055b19560e0e75722a2598583dccbfade10ec1d58a82971e90aa691

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006685, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010915, “Two bellows cup vacuum gripper, two zone face, three stage ejector, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010915.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010915" title: "Two bellows cup vacuum gripper, two zone face, three stage ejector, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010915" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two bellows cup vacuum gripper, two zone face, three stage ejector, sustained blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006685, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010915 Two bellows cup vacuum gripper, two zone face, three stage ejector, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010915 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006685, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010915 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010915 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, two zone branches, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010915", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1004 }, "figures": [], "files": [ { "bytes": 17686, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c74d0c04470ecba71554f076ac59dd73c069f514db22a2b1e68536e966599571" }, { "bytes": 7378, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "854f41c11cbf358101c2308ed0dce0aed7ca517c668e1000d820e01a875331e8" }, { "bytes": 7086, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d01d8b08f055b19560e0e75722a2598583dccbfade10ec1d58a82971e90aa691" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010915/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "zone branch", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010915", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006685", "title": "Two bellows cup vacuum gripper, two zone face, three stage ejector, sustained blow-off before set-down", "uuid": "01a0ae6c-540d-7e36-95c4-93ff264fe57e" } KxoWVDS3fDQ5yWd91Kj+op64hhB3BM+BAVIcLpnFl/ROhyeHu1xTla6Ns5nA1GHfJcdc9I8+pX+6WSfMJXBdDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KxoWVDS3fDQ5yWd91Kj+op64hhB3BM+BAVIcLpnFl/ROhyeHu1xTla6Ns5nA1GHfJcdc9I8+pX+6WSfMJXBdDQ== {"files":[{"bytes":17763,"name":"index.html","sha256":"1cf1dd288ba2498b1f464121eb70d007a00c050e410d22194fc3aac1cd20506f"},{"bytes":7495,"name":"publication.md","sha256":"d7281cec529cb73c332140c7c4e60c99d7a8cb777a68be389dcec04061958f8f"},{"bytes":7224,"name":"publication.txt","sha256":"dcc0a15b47e97a99aed738b43e1680b373a9a85af08587071aa6973f74309c3a"},{"bytes":2765,"name":"manifest.json","sha256":"bfdd7e3820d12090eeaca8558023d779d8338ad375b4e4a11bd3cd4656eadc6d"},{"bytes":89,"name":"manifest.sig","sha256":"fef61696999455c9cb95291504d9fe0e41f2881564c13387712b1a922562eda3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"95ef337f982dea8a862b1991a192c54c9c67d3edfb1a5aaf33b1105607384503"}],"publication_id":"OT-2026-000010916"} Foam pad vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010916
OpenTechnical
This publication supersedes OT-2026-000006686. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010916

Foam pad vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
dcc0a15b47e97a99aed738b43e1680b373a9a85af08587071aa6973f74309c3a

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006686, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010916, “Foam pad vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010916.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010916" title: "Foam pad vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010916" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Foam pad vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006686, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010916 Foam pad vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010916 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006686, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010916 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010916 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006687. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010917

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
1ac5d9cf42e1c195d41a31a622303d783ca13191745cd3ee1c4b4c408fafb239

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006687, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010917, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010917.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010917" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010917" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006687, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010917 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010917 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006687, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010917 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010917 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006688. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010918

Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
5255673a1d5adf4990741bbf1a924ac52b02048b660196f5f0575db2a8b75e45

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006688, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010918, “Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010918.

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Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010918" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010918" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006688, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010918 Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010918 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006688, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010918 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010918 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010918", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1104 }, "figures": [], "files": [ { "bytes": 18874, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7cc047e37efa666c4d7d8a16243e1ef3f59256250d617b7268d614b5e43c8f01" }, { "bytes": 8211, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "baac6f4d3ef7495c0b5b3e214774ca6833eb2b52fbb5560faa2b7bda5206a01b" }, { "bytes": 7886, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5255673a1d5adf4990741bbf1a924ac52b02048b660196f5f0575db2a8b75e45" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010918/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010918", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006688", "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-769d-8fb6-267ceed21cce" } L1bjWoTfcY3Fiy0FraccxngOBj8MAAnOV+D/mayMT8Ya+zIEA9jn8lU2UV/poahBsYpTsL9zKmiKl1cz0ouhDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: L1bjWoTfcY3Fiy0FraccxngOBj8MAAnOV+D/mayMT8Ya+zIEA9jn8lU2UV/poahBsYpTsL9zKmiKl1cz0ouhDg== {"files":[{"bytes":18167,"name":"index.html","sha256":"2bd1188e09f00909b2c9502c9ef0da83d443d9e88b1e9edbafa97b763af5e40c"},{"bytes":7746,"name":"publication.md","sha256":"d1c31d4dbb04fe3242009ee1a9eb6bdcb254a7b8bff875081674b9cf63b6044a"},{"bytes":7444,"name":"publication.txt","sha256":"3cb70817a0493580856d46ca1aec7a31b0626748423a328b75b8c6bf3b39cea1"},{"bytes":2831,"name":"manifest.json","sha256":"3041c42c5722b878db01fe6942746d1335ff15da8e6fe1368d7fa8b143b785a2"},{"bytes":89,"name":"manifest.sig","sha256":"25ee2d7c34a96d8a4e059ac2381127f24f08c99cf5a1e57c3d70c5c686983b37"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1114ed5bbf5b94436aeda29f301ab92ef215d5861eaaccf35b7cf6f4562a16c8"}],"publication_id":"OT-2026-000010919"} Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010919
OpenTechnical
This publication supersedes OT-2026-000006689. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010919

Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
3cb70817a0493580856d46ca1aec7a31b0626748423a328b75b8c6bf3b39cea1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006689, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010919, “Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010919.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010919" title: "Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010919" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "vent valve" - "drop release" - "electric actuation" - "pressure sensing" --- # Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006689, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010919 Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010919 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006689, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010919 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010919 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010919", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1051 }, "figures": [], "files": [ { "bytes": 18167, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2bd1188e09f00909b2c9502c9ef0da83d443d9e88b1e9edbafa97b763af5e40c" }, { "bytes": 7746, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d1c31d4dbb04fe3242009ee1a9eb6bdcb254a7b8bff875081674b9cf63b6044a" }, { "bytes": 7444, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3cb70817a0493580856d46ca1aec7a31b0626748423a328b75b8c6bf3b39cea1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010919/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "zone branch", "pressure sensor", "vent valve", "drop release", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010919", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006689", "title": "Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7ead-9036-4afde9a3ebcd" } 8Z4EnFl7DRYinoYaWlt1l6IoB5oLLkIqSDZIe6siH4hzBEFcXZzRDL9HRSCGF11mfqyiA+RKMASkjhsPUVxmDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8Z4EnFl7DRYinoYaWlt1l6IoB5oLLkIqSDZIe6siH4hzBEFcXZzRDL9HRSCGF11mfqyiA+RKMASkjhsPUVxmDw== {"files":[{"bytes":17650,"name":"index.html","sha256":"dff14af5f93513f5840d02c9d9d1b9ab3817d8ffb3f9f504f656eab1578b7f11"},{"bytes":7271,"name":"publication.md","sha256":"ab37e2b2ecdcc315eac516e0151f246f9e234c3418f309f82f0871083631da8b"},{"bytes":7020,"name":"publication.txt","sha256":"e948f3759f10756f4ace770908bb308081e1488b17ade8a0b372bac4c7ce8289"},{"bytes":2775,"name":"manifest.json","sha256":"1dc337bc0b2fd443da411ea50a431a7f91766df174cc122701eb053ad2040611"},{"bytes":89,"name":"manifest.sig","sha256":"ad241623b3572b54ab2ff3c9950cbd761233abc8321d7b133eb200247f6249d6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"93f00055c6d22948901c0d8f296323f703d69299de5c90276ebb13bc56a6dffa"}],"publication_id":"OT-2026-000010920"} Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down - OpenTechnical OT-2026-000010920
OpenTechnical
This publication supersedes OT-2026-000006690. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010920

Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
e948f3759f10756f4ace770908bb308081e1488b17ade8a0b372bac4c7ce8289

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0019]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006690, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010920, “Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010920.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010920" title: "Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010920" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" - "drop release" --- # Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006690, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010920 Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010920 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0019] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006690, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010920 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010920 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010920", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 989 }, "figures": [], "files": [ { "bytes": 17650, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dff14af5f93513f5840d02c9d9d1b9ab3817d8ffb3f9f504f656eab1578b7f11" }, { "bytes": 7271, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ab37e2b2ecdcc315eac516e0151f246f9e234c3418f309f82f0871083631da8b" }, { "bytes": 7020, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e948f3759f10756f4ace770908bb308081e1488b17ade8a0b372bac4c7ce8289" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010920/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "contact detector", "vent valve", "common isolation", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010920", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006690", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down", "uuid": "01a0ae6c-540d-765c-9a1e-5fe10d2b4733" } ssnqfBvJlq0rGucP/Q9zu6uXcayRvs23KGipJWJ3IDB2kJkrm5YbuJqxscAFfG69uzzZO/wiXxbFy6ozV2X7Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ssnqfBvJlq0rGucP/Q9zu6uXcayRvs23KGipJWJ3IDB2kJkrm5YbuJqxscAFfG69uzzZO/wiXxbFy6ozV2X7Cg== {"files":[{"bytes":17199,"name":"index.html","sha256":"a4eb49c182bd494d69524b4415f2d76582c103e219a2e084951366a174449514"},{"bytes":6921,"name":"publication.md","sha256":"f9027768a620133ed980b58fe5654f534c77cf324e8117a13244a8f2df49b6a7"},{"bytes":6624,"name":"publication.txt","sha256":"2c3831b179bdea28b72f60eef466db49f86ef4ea491fdbe04207a53e2aa0cf61"},{"bytes":2752,"name":"manifest.json","sha256":"d6b6d6bfe62554235b025c1f568119409a3cca58bc8365b9cbec410339e31ce2"},{"bytes":89,"name":"manifest.sig","sha256":"d6f90a790aaefda6eab147c93978536c14d9892dc87e35702031eb6b2abc311a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d1011775d6b45d87dad9264b10c8ad8a210beb947b8dfe12e37346b24b8e5126"}],"publication_id":"OT-2026-000010921"} Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010921
OpenTechnical
This publication supersedes OT-2026-000006691. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010921

Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2c3831b179bdea28b72f60eef466db49f86ef4ea491fdbe04207a53e2aa0cf61

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The remaining two manifold outlets are plugged and carry no line.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006691, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010921, “Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010921.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010921" title: "Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010921" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "electric actuation" - "release control" --- # Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006691, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010921 Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010921 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006691, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: manifold outlets raised to feed every zone; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010921 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010921 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010921", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 917 }, "figures": [], "files": [ { "bytes": 17199, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a4eb49c182bd494d69524b4415f2d76582c103e219a2e084951366a174449514" }, { "bytes": 6921, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f9027768a620133ed980b58fe5654f534c77cf324e8117a13244a8f2df49b6a7" }, { "bytes": 6624, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2c3831b179bdea28b72f60eef466db49f86ef4ea491fdbe04207a53e2aa0cf61" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010921/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "vent valve", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010921", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006691", "title": "Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7f67-a33d-ed3fafc76f8e" } 56OcNwVahx04OmU50NCOXbxwEVu+Ga+dVjbJy6ysdAYEh9ULF3dYTcyYtWI7fulW2VOnFaI9Go678NRRBr/oBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 56OcNwVahx04OmU50NCOXbxwEVu+Ga+dVjbJy6ysdAYEh9ULF3dYTcyYtWI7fulW2VOnFaI9Go678NRRBr/oBQ== {"files":[{"bytes":17509,"name":"index.html","sha256":"fa61c1bd588c314dc0ff5357e690bcae9462a49a2013a64ff135f778ce983e0a"},{"bytes":7235,"name":"publication.md","sha256":"3586a42ab689072f7c08222af2e17d52de4031e8631081ea31aade50b2ab8125"},{"bytes":6927,"name":"publication.txt","sha256":"f474386a789729ec3d7221dccfd052fa58281a4ed2c5055727aa2f691ae5ac03"},{"bytes":2798,"name":"manifest.json","sha256":"f943b06d0c8eeb9e337bbd616de044856a9c206ffd11da53efc56e57493a6386"},{"bytes":89,"name":"manifest.sig","sha256":"1d805e68c0d94e422fd1ef08910edf01bfeee006d174e969015640f26cbbe0cd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4638affc149a4df651a11dc37bcd18ba9e5479cfed302cc47edc5a76c6ec1ef4"}],"publication_id":"OT-2026-000010922"} Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010922
OpenTechnical
This publication supersedes OT-2026-000006693. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010922

Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f474386a789729ec3d7221dccfd052fa58281a4ed2c5055727aa2f691ae5ac03

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006693, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010922, “Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010922.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010922" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010922" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006693, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010922 Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010922 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006693, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010922 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010922 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006694. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010923

Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
db78e4905134bbc0077c252226c7675c286c64103e067abb5a192178526b475c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0014]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0015]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006694, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010923, “Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010923.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010923" title: "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010923" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006694, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010923 Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010923 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0013] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0014] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0015] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006694, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010923 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010923 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010923", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 809 }, "figures": [], "files": [ { "bytes": 16413, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d52b4d809c58119b9cd8286b95d9367c83bcb481441fe18944f3183b7f230bc7" }, { "bytes": 6318, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c53706358c28c6bf1039173faa5968eae81127bf9030e25c35747b7aafd2c965" }, { "bytes": 6002, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "db78e4905134bbc0077c252226c7675c286c64103e067abb5a192178526b475c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010923/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "vent valve", "common isolation", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010923", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006694", "title": "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7127-90d0-b06c934c645e" } 8CYc/PGDx2VgcHF7Ull+ZCwhG2CjxUk62rFSTo5MaBHKYDTip9ZdDiAJad2Vb2Jqsz6+9dRgWulCrMlKUFdyAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8CYc/PGDx2VgcHF7Ull+ZCwhG2CjxUk62rFSTo5MaBHKYDTip9ZdDiAJad2Vb2Jqsz6+9dRgWulCrMlKUFdyAQ== {"files":[{"bytes":17063,"name":"index.html","sha256":"2830ab768ad0fe3fefb9521c59a359b4c673bc00bc04f046190f3ce580433dd9"},{"bytes":6756,"name":"publication.md","sha256":"2c768116699f0676ccae534aaaff2db8df5c00b483d61d41bc295eedd06f261a"},{"bytes":6483,"name":"publication.txt","sha256":"38233ef22fff43ef9c0afa2f93231ce6da361b6bd3f0b685a626cd60f45ef6d4"},{"bytes":2753,"name":"manifest.json","sha256":"d4f4a415cd71a21c26f252f0d1ee6e73596a4eb620298c0d907389f16660f3ec"},{"bytes":89,"name":"manifest.sig","sha256":"15cd9ff0a17487538cb2400b544577629d56da7012dfb86eb806b8266c4e629f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"12470f81a8c52dea3ce835518e87a7f510b4a26b1cd4ab1a8d97a6b2b3ab0e79"}],"publication_id":"OT-2026-000010924"} Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000010924
OpenTechnical
This publication supersedes OT-2026-000006695. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010924

Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
38233ef22fff43ef9c0afa2f93231ce6da361b6bd3f0b685a626cd60f45ef6d4

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006695, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010924, “Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010924.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010924" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010924" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006695, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010924 Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010924 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006695, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010924 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010924 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010924", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 900 }, "figures": [], "files": [ { "bytes": 17063, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2830ab768ad0fe3fefb9521c59a359b4c673bc00bc04f046190f3ce580433dd9" }, { "bytes": 6756, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2c768116699f0676ccae534aaaff2db8df5c00b483d61d41bc295eedd06f261a" }, { "bytes": 6483, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "38233ef22fff43ef9c0afa2f93231ce6da361b6bd3f0b685a626cd60f45ef6d4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010924/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010924", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006695", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae6c-540d-7506-845a-00ab978d4f17" } 2iqYEb/6LsHpOOzy4D1RlAU3/dTt3UBiGtQStlT7ut+06ZWKPHSRh2gD3JTgXD4ycqVOcbMN/LHBdW1yAMbwCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2iqYEb/6LsHpOOzy4D1RlAU3/dTt3UBiGtQStlT7ut+06ZWKPHSRh2gD3JTgXD4ycqVOcbMN/LHBdW1yAMbwCw== {"files":[{"bytes":18082,"name":"index.html","sha256":"3d061ba6c23af49ab68c4d9d3919b4c1fee5f891f0641f8b6bc5b76195f91185"},{"bytes":7643,"name":"publication.md","sha256":"1148caf7747ace57c9251ce732a641548aa4b93c2ec8fc72567dfaa29797fa4f"},{"bytes":7378,"name":"publication.txt","sha256":"df8fe8fca8a2441f66bcda8b5c13f0ce22e00a4cabc8c737453fbc54577f3298"},{"bytes":2748,"name":"manifest.json","sha256":"b8aa9ec0cdaa9b6d3df52c629f062e29466c35496130b971abccbec5fb0775d7"},{"bytes":89,"name":"manifest.sig","sha256":"46be650b95323bfc7f3fa663c93a271d6923f5539bf9acbbbd1612018edb4a72"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5144d8af4bd6c91843a98c2e3b98ce83b06f74478fddba9efca0c256fa866944"}],"publication_id":"OT-2026-000010925"} Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010925
OpenTechnical
This publication supersedes OT-2026-000006697. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010925

Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
df8fe8fca8a2441f66bcda8b5c13f0ce22e00a4cabc8c737453fbc54577f3298

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0020]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006697, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010925, “Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010925.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010925" title: "Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010925" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006697, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010925 Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010925 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0020] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006697, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010925 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010925 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010925", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1044 }, "figures": [], "files": [ { "bytes": 18082, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3d061ba6c23af49ab68c4d9d3919b4c1fee5f891f0641f8b6bc5b76195f91185" }, { "bytes": 7643, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1148caf7747ace57c9251ce732a641548aa4b93c2ec8fc72567dfaa29797fa4f" }, { "bytes": 7378, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "df8fe8fca8a2441f66bcda8b5c13f0ce22e00a4cabc8c737453fbc54577f3298" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010925/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010925", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006697", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-75c4-b95d-2dfb38f22537" } W94C0VzPhsbVo8/S0GlJ3TF3ePCJA6pm7jz/Ecyvj53G6da0N+I1JO1RRSpfEn9xube+DSXb7F3LzoTF5jxiBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: W94C0VzPhsbVo8/S0GlJ3TF3ePCJA6pm7jz/Ecyvj53G6da0N+I1JO1RRSpfEn9xube+DSXb7F3LzoTF5jxiBw== {"files":[{"bytes":18342,"name":"index.html","sha256":"2cfd1241c39a61a1265550dcd7435d22fc12aa8ba8dfa7c273205cd2c37512b6"},{"bytes":7882,"name":"publication.md","sha256":"fe98705959fe1d60784396754f1d45aca4e14b01746ba73732733fcd93e7e7ae"},{"bytes":7592,"name":"publication.txt","sha256":"705f60bd68a9ff65951f63e3672501dd726ad5639ea8ad793e91bcd20ff727fa"},{"bytes":2768,"name":"manifest.json","sha256":"a55845f0f2844bc87980e966e9a7c9a0d60876311cdf1692d8b79d599953cde0"},{"bytes":89,"name":"manifest.sig","sha256":"4ba692a1ee6933895653fdb1cdfbacb4dab7692948b123c02d3b425ec2b3a46a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2aefce59c79acf6ab68bca42b6d5c3550980c1ca104f0f85ef4ad07f93c348f8"}],"publication_id":"OT-2026-000010926"} Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010926
OpenTechnical
This publication supersedes OT-2026-000006698. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010926

Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
705f60bd68a9ff65951f63e3672501dd726ad5639ea8ad793e91bcd20ff727fa

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0020]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0026]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006698, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010926, “Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010926.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010926" title: "Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010926" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006698, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010926 Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010926 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0020] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006698, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010926 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010926 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010926", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1085 }, "figures": [], "files": [ { "bytes": 18342, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2cfd1241c39a61a1265550dcd7435d22fc12aa8ba8dfa7c273205cd2c37512b6" }, { "bytes": 7882, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fe98705959fe1d60784396754f1d45aca4e14b01746ba73732733fcd93e7e7ae" }, { "bytes": 7592, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "705f60bd68a9ff65951f63e3672501dd726ad5639ea8ad793e91bcd20ff727fa" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010926/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010926", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006698", "title": "Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7b66-9589-44cab30c154b" } 48hGxOF/vXTy6/B7qbnrs1a2+IRj3fvCrnsXtAOmf1RpajvZL7Zt6r94PIogCxpzhwfJt1h//W4WfjpDe2mcCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 48hGxOF/vXTy6/B7qbnrs1a2+IRj3fvCrnsXtAOmf1RpajvZL7Zt6r94PIogCxpzhwfJt1h//W4WfjpDe2mcCg== {"files":[{"bytes":17255,"name":"index.html","sha256":"a5a463f298f79414aa54f5f3d21b4d16023ba8aad3a1b56a351a16b8269b85b1"},{"bytes":6965,"name":"publication.md","sha256":"df11fe1ad413f4865e27a5dd519a17f6ea04f4f0dd383d24fde47a97fba5d87a"},{"bytes":6663,"name":"publication.txt","sha256":"c5798fc9123fcd002ba1a7b898d3cf2a143c549798a7b08ae78ace60c6aa764c"},{"bytes":2767,"name":"manifest.json","sha256":"ddd5ae2491781d8b854fdf6cdda7e8ea65014c0170c669301cb73461fd089305"},{"bytes":89,"name":"manifest.sig","sha256":"db8de3150a968bf5cd3ead2fcf752bb457fe8a489a52134242141a8330a182eb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c8a068767c95047bf841ce8752f2420ebbf1e4f98e5c607bfce4373c91b2a369"}],"publication_id":"OT-2026-000010927"} Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000010927
OpenTechnical
This publication supersedes OT-2026-000006699. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010927

Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c5798fc9123fcd002ba1a7b898d3cf2a143c549798a7b08ae78ace60c6aa764c

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006699, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010927, “Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010927.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010927" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010927" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "release control" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006699, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010927 Single cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010927 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006699, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010927 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010927 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006700. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010928

Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1effe22bfaf0d79372dd472bc0468768efb978fc96ac1b6cc169b9ff97ae248b

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006700, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010928, “Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010928.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010928" title: "Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010928" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "electric actuation" - "release control" - "vacuum" --- # Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006700, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010928 Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010928 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006700, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010928 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010928 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010928", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 778 }, "figures": [], "files": [ { "bytes": 16099, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "33d66545d9c9f01ebafc762b8c77cafaf95e98e164f328bd08497cece3739361" }, { "bytes": 5945, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0d1ebd36067f18cb4a33813cd1630fc8e12ac9af107a0994ae0e6fbc0d2da159" }, { "bytes": 5686, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1effe22bfaf0d79372dd472bc0468768efb978fc96ac1b6cc169b9ff97ae248b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010928/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "vent valve", "common isolation", "electric actuation", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010928", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006700", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down", "uuid": "01a0ae6c-540d-7ba4-b57a-87ee1a791fdd" } eotXxqEhyJWjb/hBWBr4dz3IsdD2q0pEsnm3TU1XjUtlaWi9slX55npUrrC8D+P4JyrHeEbK1J4XgYDotAKmDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eotXxqEhyJWjb/hBWBr4dz3IsdD2q0pEsnm3TU1XjUtlaWi9slX55npUrrC8D+P4JyrHeEbK1J4XgYDotAKmDg== {"files":[{"bytes":16861,"name":"index.html","sha256":"750416a3f41ec9f4abc1af4c75594ed9a1d2f4ae39186a36237e720a9987bd62"},{"bytes":6535,"name":"publication.md","sha256":"09001ba71d44a7cd3273dd92a0b7a57eb5b5a924dabffb57a5941b212a2e70e4"},{"bytes":6239,"name":"publication.txt","sha256":"256e06823ebe58ecb29c93464d4b8ae9ae0a4e0c5fc3d21f48be034c6a48e0ae"},{"bytes":2769,"name":"manifest.json","sha256":"b410987dbe7962489582bf01e83bcfcfac6eb73e54e7ecfaa9ba01ec82895379"},{"bytes":89,"name":"manifest.sig","sha256":"c05e650c888b4ecbe11150bc3b82d5898b40a1a2e951f5a97a062f4672d749ba"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d9130774e3e037a4014c0b398f87ff01c370e426d63575a7d6d25662829675e8"}],"publication_id":"OT-2026-000010929"} Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000010929
OpenTechnical
This publication supersedes OT-2026-000006701. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010929

Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
256e06823ebe58ecb29c93464d4b8ae9ae0a4e0c5fc3d21f48be034c6a48e0ae

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006701, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010929, “Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010929.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010929" title: "Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010929" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006701, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010929 Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010929 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006701, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010929 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010929 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010929", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 854 }, "figures": [], "files": [ { "bytes": 16861, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "750416a3f41ec9f4abc1af4c75594ed9a1d2f4ae39186a36237e720a9987bd62" }, { "bytes": 6535, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "09001ba71d44a7cd3273dd92a0b7a57eb5b5a924dabffb57a5941b212a2e70e4" }, { "bytes": 6239, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "256e06823ebe58ecb29c93464d4b8ae9ae0a4e0c5fc3d21f48be034c6a48e0ae" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010929/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "pressure sensor", "vent valve", "electric actuation", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010929", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006701", "title": "Two cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-540d-78bf-9359-1d15ef28058b" } tUVQEgtJn5EI1/284Yab5NyrxBdgHhRHV1V6bP9CAmoX/5CsQBwNrDLBOVll76Pj4tb2XTFCH1HOeoGEtqL6Aw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tUVQEgtJn5EI1/284Yab5NyrxBdgHhRHV1V6bP9CAmoX/5CsQBwNrDLBOVll76Pj4tb2XTFCH1HOeoGEtqL6Aw== {"files":[{"bytes":16125,"name":"index.html","sha256":"d130b09ffe9c6f5fdc56b4f71e5df7196a12aec4c5139ae5f979aff562d5fe65"},{"bytes":6042,"name":"publication.md","sha256":"9ae4f762d08aa9c134fc91a869fe794c6cc6b922de4b160da25ea130bbf75288"},{"bytes":5763,"name":"publication.txt","sha256":"e9a0c3ae5a8fb4ce8ad0f11f745fe047d25c5bb285e8d6ffe8f9f6f56020e62d"},{"bytes":2715,"name":"manifest.json","sha256":"cf1128755b138728b84a4dc63acef50ddd27816e830d228ffc8db266fb3879db"},{"bytes":89,"name":"manifest.sig","sha256":"cfc92a574a1950bc8bc4f4908c1500c1e0a6bdebb116bb623d936ac9bf1c8c79"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5d3a5ba5ec4ef756811d4145151f1f4457bea3b4547f0de10e05c9b1845866ed"}],"publication_id":"OT-2026-000010930"} Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010930
OpenTechnical
This publication supersedes OT-2026-000006702. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010930

Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e9a0c3ae5a8fb4ce8ad0f11f745fe047d25c5bb285e8d6ffe8f9f6f56020e62d

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006702, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010930, “Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010930.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010930" title: "Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010930" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006702, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010930 Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010930 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006702, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010930 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010930 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010930", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 776 }, "figures": [], "files": [ { "bytes": 16125, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d130b09ffe9c6f5fdc56b4f71e5df7196a12aec4c5139ae5f979aff562d5fe65" }, { "bytes": 6042, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9ae4f762d08aa9c134fc91a869fe794c6cc6b922de4b160da25ea130bbf75288" }, { "bytes": 5763, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e9a0c3ae5a8fb4ce8ad0f11f745fe047d25c5bb285e8d6ffe8f9f6f56020e62d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010930/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010930", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006702", "title": "Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7ddb-85d6-5ed9dbdd40da" } SG1uDJtssL339OfvaLXVK4U2j/LmAdcg+fPCu+2/yYCjZ9lpGSjErl3Z1RezcIxeEecnVYS5mVh/t7NEcFo3DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SG1uDJtssL339OfvaLXVK4U2j/LmAdcg+fPCu+2/yYCjZ9lpGSjErl3Z1RezcIxeEecnVYS5mVh/t7NEcFo3DQ== {"files":[{"bytes":17675,"name":"index.html","sha256":"1234b75997ecc9bdb2e40d87c068f8181a6fa5138206b5c1ca225c83face8e13"},{"bytes":7385,"name":"publication.md","sha256":"0668924be5b72e0b48249d7ad2e21d472c1d8ed1cc6a4a8a800f6163b27e6087"},{"bytes":7069,"name":"publication.txt","sha256":"ed46a7fdf216168565f6417a0ea64bad66fb02a88870650969aa63648d3f6c44"},{"bytes":2862,"name":"manifest.json","sha256":"aeee5ddcb33a0733318f173b79ddf72b1398d56631e63bd36a938a361a3266c6"},{"bytes":89,"name":"manifest.sig","sha256":"2ffde9e1f84f78f8c64148b0668bb877debd4d1a8623a7ed18d70b650fbbd2c8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"450e9b07e313fafc05bea7fe476a6747be50bf5f73108f566e4b0f8796866790"}],"publication_id":"OT-2026-000010931"} Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented before set-down - OpenTechnical OT-2026-000010931
OpenTechnical
This publication supersedes OT-2026-000006703. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010931

Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
ed46a7fdf216168565f6417a0ea64bad66fb02a88870650969aa63648d3f6c44

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006703, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010931, “Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010931.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010931" title: "Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010931" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "drop release" - "plant vacuum supply" - "pressure sensing" --- # Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006703, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010931 Four cup vacuum gripper, four zone face, plant vacuum fed, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010931 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006703, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010931 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010931 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006704. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010932

Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6e9337046e65403e4aa1f6eb14c5eb4b6d81fa2b7a861fbe4503935fb5fd162e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006704, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006749.

Publication information

Citation

OpenTechnical Publication OT-2026-000010932, “Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010932.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010932" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010932" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" - "release control" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006704, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006749. OPENTECHNICAL PUBLICATION OT-2026-000010932 Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010932 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006704, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006749. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010932 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010932 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006705. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010933

Three cup vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c4c09352e3d6241ab955e3dd5261e5e5d33e7ea5b72656523614f5dd68985004

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006705, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010933, “Three cup vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010933.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010933" title: "Three cup vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010933" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Three cup vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006705, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010933 Three cup vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010933 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006705, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010933 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010933 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three isolation valves, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010933", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1036 }, "figures": [], "files": [ { "bytes": 17983, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a0a5f95303d809ef4fecb80c4dac01b1d145955e72b6b0836617a1fa3b64a830" }, { "bytes": 7568, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2cb0fdab06da5554b1e8ef67613cd5bfd9b5042fb27f2352e11c3a924121ca74" }, { "bytes": 7279, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c4c09352e3d6241ab955e3dd5261e5e5d33e7ea5b72656523614f5dd68985004" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010933/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010933", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006705", "title": "Three cup vacuum gripper, three zone face, per zone isolation, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7773-82d8-d5b215416d6a" } NKU+nDwS3eSJtNL+g3nNfg7cOqnVC0bLAo+sqN80nsy/mFa41lonyb7jomUWphfnBw40tpRq7StqfgGjTH5QBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NKU+nDwS3eSJtNL+g3nNfg7cOqnVC0bLAo+sqN80nsy/mFa41lonyb7jomUWphfnBw40tpRq7StqfgGjTH5QBA== {"files":[{"bytes":19213,"name":"index.html","sha256":"44d630a521c4d24ac3958d5f5a3d7a20edf9e71c7f1072de964c631c49e4f5a9"},{"bytes":8584,"name":"publication.md","sha256":"c1e453db239b570b243e2e4c859206eabe42f3dc689a6cb847addb5618de6c53"},{"bytes":8262,"name":"publication.txt","sha256":"c3875e10df8af486881ce9590825cda8c8caa9221c9c71248d8d6b37a6d94122"},{"bytes":2870,"name":"manifest.json","sha256":"17cfb98166208003a725ac93ac0bc1115062a3abc48043492d9f501e156bfcea"},{"bytes":89,"name":"manifest.sig","sha256":"dd5c75a723194d0ea7de8341218c72fb1c2f4f7c0bfe6748c252937045c617b0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ace9651a84108fb5ba49dd11d936cc08c973636a080e90f29dba25ffb67cacf7"}],"publication_id":"OT-2026-000010934"} Four bellows cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010934
OpenTechnical
This publication supersedes OT-2026-000006706. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010934

Four bellows cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
c3875e10df8af486881ce9590825cda8c8caa9221c9c71248d8d6b37a6d94122

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006706, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010934, “Four bellows cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010934.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010934" title: "Four bellows cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010934" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four bellows cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006706, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010934 Four bellows cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010934 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006706, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010934 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010934 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010934", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1179 }, "figures": [], "files": [ { "bytes": 19213, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "44d630a521c4d24ac3958d5f5a3d7a20edf9e71c7f1072de964c631c49e4f5a9" }, { "bytes": 8584, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c1e453db239b570b243e2e4c859206eabe42f3dc689a6cb847addb5618de6c53" }, { "bytes": 8262, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c3875e10df8af486881ce9590825cda8c8caa9221c9c71248d8d6b37a6d94122" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010934/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010934", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006706", "title": "Four bellows cup vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7578-b89a-a9233e1f4f81" } As67I8dcQH1IHdbvqb7ENH2NZ98zQU/LjSWMO0w80uiC0UM3ddqSWot+OKcajMoHTVSKEgbnNRN1wG0qc//KBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: As67I8dcQH1IHdbvqb7ENH2NZ98zQU/LjSWMO0w80uiC0UM3ddqSWot+OKcajMoHTVSKEgbnNRN1wG0qc//KBQ== {"files":[{"bytes":16794,"name":"index.html","sha256":"818eb3555ea0e455753a3089725d16f11b34001218e748258013c2a7194d90cf"},{"bytes":6565,"name":"publication.md","sha256":"b0ab9289bab94b2c6d5a4efef3e1ed390de7fad209cde37913ce1c7ad108cea5"},{"bytes":6263,"name":"publication.txt","sha256":"570ee642c31fd976f61f15a7016924d4a1ee0d79c0a755fa80e14f1519839fbb"},{"bytes":2761,"name":"manifest.json","sha256":"8709a3a434254c42e4662f89128a5b3c1fec19598a64652535642b10b4f0fcc7"},{"bytes":89,"name":"manifest.sig","sha256":"b54e8eae8ec207f838ade239469bfaba6f0f183adff162085d068242b9fb95d9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cff17c19f3fbbeca288637d3511c886dc1d12c0d01040c4ff455444a6a8569eb"}],"publication_id":"OT-2026-000010935"} Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000010935
OpenTechnical
This publication supersedes OT-2026-000006708. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010935

Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
570ee642c31fd976f61f15a7016924d4a1ee0d79c0a755fa80e14f1519839fbb

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006708, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010935, “Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010935.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010935" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010935" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "release control" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006708, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010935 Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010935 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006708, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010935 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010935 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006709. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010936

Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1409b96e3b899d2a6d2eabf86865094d163b545f4b0867e84e37ef8f8c71db78

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0014]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0018]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0019]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0020]This publication supersedes OT-2026-000006709, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010936, “Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010936.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010936" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010936" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "vent valve" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0020] This publication supersedes OT-2026-000006709, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010936 Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010936 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0014] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0020] This publication supersedes OT-2026-000006709, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010936 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010936 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006710. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010937

Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
7aa6bbdb71c3d3f193366aab590721b93157d995e8bcc77fe0622c37074bfd49

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006710, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010937, “Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010937.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010937" title: "Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010937" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "plant vacuum supply" - "release control" --- # Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006710, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010937 Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010937 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006710, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010937 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010937 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006711. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010938

Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c30e57d15af1113381637f4add686b4fddb61881fec8b740631dce0e8afb0831

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006711, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010938, “Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010938.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010938" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010938" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "drop release" - "electric actuation" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006711, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010938 Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010938 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006711, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010938 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010938 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010938", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 986 }, "figures": [], "files": [ { "bytes": 17827, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6d7f75111c77cba4d5f9526fe0391f180eda6b0dc4c5b0a97b19d6d93be9db2d" }, { "bytes": 7418, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "11a04c4f0f5e7dadd547f1f643ed106b43524839ab00b1190cbf4837e3ad9f20" }, { "bytes": 7123, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c30e57d15af1113381637f4add686b4fddb61881fec8b740631dce0e8afb0831" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010938/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010938", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006711", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7aa4-97b8-2db4c43474fe" } HmIKq6Dk+yiAhYQEmdJYjgz3s3lXH/qtRdN7v0YEPufDLkcCCZo3fmaoe+B2PgsM7NI+7fM2jW0j5KCik4AqCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HmIKq6Dk+yiAhYQEmdJYjgz3s3lXH/qtRdN7v0YEPufDLkcCCZo3fmaoe+B2PgsM7NI+7fM2jW0j5KCik4AqCw== {"files":[{"bytes":18008,"name":"index.html","sha256":"4a6fc4c848678ea250b8ba1e2269d7ccc9ba3b3305e1fcfa4f48a1740060c0c3"},{"bytes":7585,"name":"publication.md","sha256":"0fd3697e327baf1b84563a142b779f87e32337634ccc128721113cced913f125"},{"bytes":7305,"name":"publication.txt","sha256":"fd6c744a8b3885a7dbbc58889169ebd51b396cd48353a5ddec457b09784d0647"},{"bytes":2767,"name":"manifest.json","sha256":"8a2c6a52ec1a3c00bfff0ab6af0771c989c97b506bee133886b662c8c570c4bf"},{"bytes":89,"name":"manifest.sig","sha256":"951fef4fb263c6f0c9c3fe7d095e1b85838b38daad442f7a9c5a8a83ec21422c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"37c742983f2cb1eaee289ad9a8411b6d014c0bd18bd3a6d0c7a1d21933003acf"}],"publication_id":"OT-2026-000010939"} Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010939
OpenTechnical
This publication supersedes OT-2026-000006712. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010939

Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
fd6c744a8b3885a7dbbc58889169ebd51b396cd48353a5ddec457b09784d0647

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006712, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010939, “Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010939.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010939" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010939" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006712, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010939 Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010939 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006712, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010939 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010939 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010939", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1024 }, "figures": [], "files": [ { "bytes": 18008, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4a6fc4c848678ea250b8ba1e2269d7ccc9ba3b3305e1fcfa4f48a1740060c0c3" }, { "bytes": 7585, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0fd3697e327baf1b84563a142b779f87e32337634ccc128721113cced913f125" }, { "bytes": 7305, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fd6c744a8b3885a7dbbc58889169ebd51b396cd48353a5ddec457b09784d0647" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010939/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010939", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006712", "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-717d-8d0d-8f5650307e4d" } KtN8feiF34WLrwucsV3pACWlohnqJyC8y76zsokLpJa4CtV3qv6324R14L+6MqgNDaIWMde9I6V5l6Il5euOCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KtN8feiF34WLrwucsV3pACWlohnqJyC8y76zsokLpJa4CtV3qv6324R14L+6MqgNDaIWMde9I6V5l6Il5euOCA== {"files":[{"bytes":17638,"name":"index.html","sha256":"018f89c3215d3eed138aa3892260281990f579647920c360a96ae6234b1cf117"},{"bytes":7243,"name":"publication.md","sha256":"d9bc41e96b89b3c33c95f672e9cdf112eab9ae5a14eb038d948606db73ccb624"},{"bytes":6970,"name":"publication.txt","sha256":"2ab8f1e35d919a2cf4eedecfa7997c7edf17a921211599597722299aad4db18d"},{"bytes":2728,"name":"manifest.json","sha256":"598a1efa72bf306640636c6dea525b0bec85210680a6cae359c293f71734ba0d"},{"bytes":89,"name":"manifest.sig","sha256":"b2bdfd50418d4e89a4ffdd4581f89dbc22d9adc7486510d0b2e4f9e59bbca4c8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"171b825b65ee87796c7854f6094332c320b3da0d748a24547021c888ea9fcdbc"}],"publication_id":"OT-2026-000010940"} Foam pad vacuum gripper, two zone face, per zone isolation, three stage ejector, vented after set-down - OpenTechnical OT-2026-000010940
OpenTechnical
This publication supersedes OT-2026-000006713. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010940

Foam pad vacuum gripper, two zone face, per zone isolation, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
2ab8f1e35d919a2cf4eedecfa7997c7edf17a921211599597722299aad4db18d

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, two isolation valves, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006713, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010940, “Foam pad vacuum gripper, two zone face, per zone isolation, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010940.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010940" title: "Foam pad vacuum gripper, two zone face, per zone isolation, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010940" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, two zone face, per zone isolation, three stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, two isolation valves, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006713, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010940 Foam pad vacuum gripper, two zone face, per zone isolation, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010940 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, two isolation valves, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006713, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010940 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010940 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, two isolation valves, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010940", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1002 }, "figures": [], "files": [ { "bytes": 17638, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "018f89c3215d3eed138aa3892260281990f579647920c360a96ae6234b1cf117" }, { "bytes": 7243, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d9bc41e96b89b3c33c95f672e9cdf112eab9ae5a14eb038d948606db73ccb624" }, { "bytes": 6970, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2ab8f1e35d919a2cf4eedecfa7997c7edf17a921211599597722299aad4db18d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010940/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010940", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006713", "title": "Foam pad vacuum gripper, two zone face, per zone isolation, three stage ejector, vented after set-down", "uuid": "01a0ae6c-540d-74ac-85a4-e20ec70e70c2" } Gv+khPFoEi1eKQAlNNvUp8wskYDkZOzx0QT3t1D3rEmH6Ze4ih6Dh8f0hR9m+p2tbzaoIGFDLDtLxY7cb+Q2AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Gv+khPFoEi1eKQAlNNvUp8wskYDkZOzx0QT3t1D3rEmH6Ze4ih6Dh8f0hR9m+p2tbzaoIGFDLDtLxY7cb+Q2AA== {"files":[{"bytes":17109,"name":"index.html","sha256":"8485fa9ea2a002ab4c7d02259e076d3dd04c10c31bb9e40c7636ffca4ca1e0b8"},{"bytes":6758,"name":"publication.md","sha256":"e586acc3e19bd5d546a6e36edef1c0313263eba4a88063712924990942dc301a"},{"bytes":6451,"name":"publication.txt","sha256":"d4bdec6714af5720bd5612f4d5c02e92d5a2826bc14d77d4cc8ae79f6304eedf"},{"bytes":2772,"name":"manifest.json","sha256":"2d5f9994d457a84e9c7dae511510b606be4c38fe95ee5b9e2bcc7dd6becf24d1"},{"bytes":89,"name":"manifest.sig","sha256":"d58354c95c309edee8164a1cbace77112eb1a78f037d812ec743f224c2cdf450"},{"bytes":227,"name":"manifest.sig.txt","sha256":"61404582ead6c82dee0e202320fc0fc0f9f72ee6dced0186bbe6a1006fd6c347"}],"publication_id":"OT-2026-000010941"} Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000010941
OpenTechnical
This publication supersedes OT-2026-000006714. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010941

Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
d4bdec6714af5720bd5612f4d5c02e92d5a2826bc14d77d4cc8ae79f6304eedf

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006714, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010941, “Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010941.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010941" title: "Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010941" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006714, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010941 Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010941 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006714, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010941 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010941 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006715. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010942

Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
dd936f2f99cf5dddba541b7dccc3233f37ab128ad6b08b180faf2c88537770cf

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006715, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010942, “Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010942.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010942" title: "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010942" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "electric actuation" --- # Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006715, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010942 Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010942 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006715, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010942 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010942 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006716. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010943

Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
dc360b65fc90ad0b57617d1ab46357541c7061f7ca4aaee4fb4c931bcb472989

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0015]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006716, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010943, “Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010943.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010943" title: "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010943" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006716, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010943 Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010943 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0015] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006716, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010943 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010943 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010943", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 757 }, "figures": [], "files": [ { "bytes": 15889, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cee29c3fbbfd91e4e00bef3ca139385f5bf7dd853607c9f4d44f811df1852d29" }, { "bytes": 5879, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "09320cf28b7dd6ca128f77554bee94b8288c57f4eb3ad1451494291da75d7c4c" }, { "bytes": 5595, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dc360b65fc90ad0b57617d1ab46357541c7061f7ca4aaee4fb4c931bcb472989" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010943/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010943", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006716", "title": "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7699-8e67-8949a9e6388f" } j1Ezx9NWGJxZ8xvPumgWIRO3+RFUBny9RpiwfCW080H3sPCn5aFmVVju31aqaq0zMwMPzSsgFHQmXNUkiCjjAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: j1Ezx9NWGJxZ8xvPumgWIRO3+RFUBny9RpiwfCW080H3sPCn5aFmVVju31aqaq0zMwMPzSsgFHQmXNUkiCjjAg== {"files":[{"bytes":19021,"name":"index.html","sha256":"95e5e2997a7bf62f46eab3c0d852e9b7e30704fc556026952ca7567beed5ddd6"},{"bytes":8290,"name":"publication.md","sha256":"6feaf1603a8c0ecb20bbc9850cd73a8b1525b38f920a2b65eaa3bdaec629821d"},{"bytes":7963,"name":"publication.txt","sha256":"f4f77f01295c000a33f9ca45e29caabde93b9c547e422c2ce9631c04a2b80ca9"},{"bytes":2836,"name":"manifest.json","sha256":"a62c8e4c3f409ccaa59d7b4c5aca55ffb5ae60443a417a323e3ee11d54391566"},{"bytes":89,"name":"manifest.sig","sha256":"666cfb5cffc82187eafc5afce08045621e8a63c93eb30d55f875ca282bc2b534"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2629e10778217bbd94e92a9ce664145c7eda25a2fd1e5f3bb7b783c5826bf7b6"}],"publication_id":"OT-2026-000010944"} Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010944
OpenTechnical
This publication supersedes OT-2026-000006717. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010944

Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
f4f77f01295c000a33f9ca45e29caabde93b9c547e422c2ce9631c04a2b80ca9

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006717, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007069.

Publication information

Citation

OpenTechnical Publication OT-2026-000010944, “Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010944.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010944" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010944" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006717, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007069. OPENTECHNICAL PUBLICATION OT-2026-000010944 Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010944 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006717, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007069. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010944 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010944 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010944", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1113 }, "figures": [], "files": [ { "bytes": 19021, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "95e5e2997a7bf62f46eab3c0d852e9b7e30704fc556026952ca7567beed5ddd6" }, { "bytes": 8290, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6feaf1603a8c0ecb20bbc9850cd73a8b1525b38f920a2b65eaa3bdaec629821d" }, { "bytes": 7963, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f4f77f01295c000a33f9ca45e29caabde93b9c547e422c2ce9631c04a2b80ca9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010944/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "manifold", "pressure sensor", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010944", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006717", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-757c-a0ba-5ef5165c18d2" } 1bUAefx4sm1s50KvStWO+PUgnQ69U/xkVncc+o8Crc5qLQuCxyGukAPc9OzVtBFijm/Rao0AJlb5ddzsilXaBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1bUAefx4sm1s50KvStWO+PUgnQ69U/xkVncc+o8Crc5qLQuCxyGukAPc9OzVtBFijm/Rao0AJlb5ddzsilXaBw== {"files":[{"bytes":17657,"name":"index.html","sha256":"334b97756b05480fab9e45eb6ac261200dc1670a0ed139340ded7dfcd51e7d4d"},{"bytes":7374,"name":"publication.md","sha256":"5fd9f70615202ae40195ba8a66bb2e9aa9c42e055fff83bd484d72a35d8078bb"},{"bytes":7082,"name":"publication.txt","sha256":"90dead48a18b321c2bbe6e8ba7a7f7a641114006f49099531659bacf3ed62c9b"},{"bytes":2797,"name":"manifest.json","sha256":"101e4ddb5b7d01a84ccce0d8520bdc94119b03294cd5e93c91827cd8f3bb1ce3"},{"bytes":89,"name":"manifest.sig","sha256":"32b697845d0ff119896c65c2ddc0e03d5bc075e0ed3158595e0115b9e47f3f52"},{"bytes":227,"name":"manifest.sig.txt","sha256":"eaaa76cda0168dce9631426b231f733002228faed0e285463b3c81c37d2339bb"}],"publication_id":"OT-2026-000010945"} Single bellows cup vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010945
OpenTechnical
This publication supersedes OT-2026-000006718. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010945

Single bellows cup vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
90dead48a18b321c2bbe6e8ba7a7f7a641114006f49099531659bacf3ed62c9b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006718, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010945, “Single bellows cup vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010945.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010945" title: "Single bellows cup vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010945" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single bellows cup vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006718, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010945 Single bellows cup vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010945 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006718, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010945 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010945 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010945", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 993 }, "figures": [], "files": [ { "bytes": 17657, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "334b97756b05480fab9e45eb6ac261200dc1670a0ed139340ded7dfcd51e7d4d" }, { "bytes": 7374, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5fd9f70615202ae40195ba8a66bb2e9aa9c42e055fff83bd484d72a35d8078bb" }, { "bytes": 7082, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "90dead48a18b321c2bbe6e8ba7a7f7a641114006f49099531659bacf3ed62c9b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010945/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010945", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006718", "title": "Single bellows cup vacuum gripper, three stage ejector, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540d-7b8a-9715-72535bab5db8" } zxclo15J75LJxbI9yVEiarEAvYB8IMlhsHigW42lvBgyvKv1hS5YdxUsTE6Vxz7oCmg2GEpy16h93SYAq48EBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zxclo15J75LJxbI9yVEiarEAvYB8IMlhsHigW42lvBgyvKv1hS5YdxUsTE6Vxz7oCmg2GEpy16h93SYAq48EBA== {"files":[{"bytes":17493,"name":"index.html","sha256":"bfb6a152d5589184a696a584ddd0a90fe2c571bb8f9993f900af254f4eb12405"},{"bytes":7236,"name":"publication.md","sha256":"20e026f17335212bf4237fd06f18d0c4e78a3720fa860bc5816707e991b36106"},{"bytes":6968,"name":"publication.txt","sha256":"3631d73780298a4b5b3c2cf13ad036bbd855c6def920af68ddc868e7660a540c"},{"bytes":2719,"name":"manifest.json","sha256":"3b5880d250cfe00adca770100d3b20eff11ee214ef5adb6e7e7e2899c1c04a25"},{"bytes":89,"name":"manifest.sig","sha256":"b02329619f3439d9399d6f3a6132242aa80e97483879c4caf897171e644df31f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3f243f5cccda3c300c4728e22e2343a4f68d7282ff95baffdef7c26540690d6b"}],"publication_id":"OT-2026-000010946"} Foam pad vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010946
OpenTechnical
This publication supersedes OT-2026-000006719. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010946

Foam pad vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3631d73780298a4b5b3c2cf13ad036bbd855c6def920af68ddc868e7660a540c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006719, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010946, “Foam pad vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010946.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010946" title: "Foam pad vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010946" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006719, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010946 Foam pad vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010946 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006719, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010946 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010946 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006720. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010947

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
78f4505fe9b15a3449aad80c09f152270cbcde246682020bcd1e160225ec7ec5

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006720, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010947, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010947.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010947" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010947" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006720, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010947 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010947 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006720, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010947 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010947 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010947", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 848 }, "figures": [], "files": [ { "bytes": 16617, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2b56acc7bae38fd3882e4eb2292224fa3fb64da62ce644973a2acee687009352" }, { "bytes": 6447, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "13abf4d2a3aa114c956e5b17b406257a739fce58f7db6b57e732558fa98a8b42" }, { "bytes": 6133, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "78f4505fe9b15a3449aad80c09f152270cbcde246682020bcd1e160225ec7ec5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010947/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010947", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006720", "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off before set-down", "uuid": "01a0ae6c-540d-7c30-acd5-67387147d97e" } MS65MFIH4fhmCDWFU5ZRsr05CFaQiqKUnD5ADoHv8GTvHwiS94IYK+EpSLFenX1HdOZYw/g3HMGSwwC/oJaOCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MS65MFIH4fhmCDWFU5ZRsr05CFaQiqKUnD5ADoHv8GTvHwiS94IYK+EpSLFenX1HdOZYw/g3HMGSwwC/oJaOCw== {"files":[{"bytes":15777,"name":"index.html","sha256":"71261405e39a61a9969e6e5bf7cd38be4507f8ab8e5c6a931852067bf266aad0"},{"bytes":5734,"name":"publication.md","sha256":"a27f46d00a33ef40e00844577db7e2aefb0c9dad6fbc207e1cf4b83bd7c37069"},{"bytes":5466,"name":"publication.txt","sha256":"27adb368abd348d90a7de5f04a8d0eb8ddea08abb14c7eef000dea1ad39827cc"},{"bytes":2754,"name":"manifest.json","sha256":"9cdd13f0c39518763229b827193639548a0b47884ce7d57f7ed9a13fa6dcac82"},{"bytes":89,"name":"manifest.sig","sha256":"73d1413c925da5748dbb9a7274733ddb9b2c98028b549c4ef7410cb59cc462ac"},{"bytes":227,"name":"manifest.sig.txt","sha256":"474975a943ddbe06e55f8f411d5a31692e22a00f54c1bab0f46a4ae683ff8361"}],"publication_id":"OT-2026-000010948"} Six cup vacuum gripper, six outlet manifold, pump fed, vented before set-down - OpenTechnical OT-2026-000010948
OpenTechnical
This publication supersedes OT-2026-000006721. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010948

Six cup vacuum gripper, six outlet manifold, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
27adb368abd348d90a7de5f04a8d0eb8ddea08abb14c7eef000dea1ad39827cc

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006721, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010948, “Six cup vacuum gripper, six outlet manifold, pump fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010948.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010948" title: "Six cup vacuum gripper, six outlet manifold, pump fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010948" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "vent valve" - "drop release" - "electric actuation" - "release control" - "vacuum" --- # Six cup vacuum gripper, six outlet manifold, pump fed, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006721, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010948 Six cup vacuum gripper, six outlet manifold, pump fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010948 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006721, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010948 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010948 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010948", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 738 }, "figures": [], "files": [ { "bytes": 15777, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "71261405e39a61a9969e6e5bf7cd38be4507f8ab8e5c6a931852067bf266aad0" }, { "bytes": 5734, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a27f46d00a33ef40e00844577db7e2aefb0c9dad6fbc207e1cf4b83bd7c37069" }, { "bytes": 5466, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "27adb368abd348d90a7de5f04a8d0eb8ddea08abb14c7eef000dea1ad39827cc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010948/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "vent valve", "drop release", "electric actuation", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010948", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006721", "title": "Six cup vacuum gripper, six outlet manifold, pump fed, vented before set-down", "uuid": "01a0ae6c-540d-7707-865c-e3b16831df1f" } lFsy5Y856d/1xT0P/qGOO0W30Jm83jRXLi0xtrvmWL0qgvgic+TiSuyjWBj5a8NUmCOUfO3fIzqTqY+XYcvsAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lFsy5Y856d/1xT0P/qGOO0W30Jm83jRXLi0xtrvmWL0qgvgic+TiSuyjWBj5a8NUmCOUfO3fIzqTqY+XYcvsAg== {"files":[{"bytes":17571,"name":"index.html","sha256":"07dcdd7007eea0d2b0a5227b2fe081814b9c0e6326bf43a0c96bb3f4d65cf13c"},{"bytes":7270,"name":"publication.md","sha256":"ac2632f5df0df7281fd563e6b38fe90ff5d15defd033ef9f0563d1640e5c69f9"},{"bytes":6967,"name":"publication.txt","sha256":"f4eeaecf873923d0d7313e8c1c496959be070fa4ba7b3c825ed6ca48f1946199"},{"bytes":2789,"name":"manifest.json","sha256":"a6069c60b4afeeaeba5f9d45a01bab0865025f21931daba7c5126b3d328db0d0"},{"bytes":89,"name":"manifest.sig","sha256":"dd052fcf1051e8e1933e6b43bfe2a3497fd1c49250bed978381fa683408ffa8c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2e7013be11fa0eb8207e96b4324753ec4f98a3f9bdcf3c0faf6ec750f55418ea"}],"publication_id":"OT-2026-000010949"} Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010949
OpenTechnical
This publication supersedes OT-2026-000006722. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010949

Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f4eeaecf873923d0d7313e8c1c496959be070fa4ba7b3c825ed6ca48f1946199

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006722, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010949, “Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010949.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010949" title: "Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010949" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006722, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010949 Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010949 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006722, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010949 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010949 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010949", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 984 }, "figures": [], "files": [ { "bytes": 17571, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "07dcdd7007eea0d2b0a5227b2fe081814b9c0e6326bf43a0c96bb3f4d65cf13c" }, { "bytes": 7270, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ac2632f5df0df7281fd563e6b38fe90ff5d15defd033ef9f0563d1640e5c69f9" }, { "bytes": 6967, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f4eeaecf873923d0d7313e8c1c496959be070fa4ba7b3c825ed6ca48f1946199" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010949/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010949", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006722", "title": "Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540d-73eb-bceb-ea7ed80f144f" } CnfqShKAZKToEEgYPqD9t+ifJVvNsYU4I/h21qRVQZfAo38tS9OkNWUyyjd6LSKQsWlfDAAdU7S0xEEcC2YqDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CnfqShKAZKToEEgYPqD9t+ifJVvNsYU4I/h21qRVQZfAo38tS9OkNWUyyjd6LSKQsWlfDAAdU7S0xEEcC2YqDQ== {"files":[{"bytes":19803,"name":"index.html","sha256":"e10bcf9f31a56d4a65f63770807567daee8fa67ca00958d1a15785d9e3ce941a"},{"bytes":8981,"name":"publication.md","sha256":"f8168415589ce8b92364e409299e951043132e3574359c3babe1466b4c95923d"},{"bytes":8667,"name":"publication.txt","sha256":"142a8e8cb8ace92e736f254543dadc873d2a37caf2a01dfc157071a7193a9372"},{"bytes":2824,"name":"manifest.json","sha256":"564624a7eb1300f38542f1ba6cd1b8dfe15c6539014ae1030ec580b5f56bff05"},{"bytes":89,"name":"manifest.sig","sha256":"1e52a2034c2a877590da63688ac22498eb9f8e43fe44c711f2f697891c7d30e0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a04cda084746d42cba6fe5ee6dd34deb2ee8babb2991a3b4bef424a8c7e265a2"}],"publication_id":"OT-2026-000010950"} Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010950
OpenTechnical
This publication supersedes OT-2026-000006723. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010950

Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
142a8e8cb8ace92e736f254543dadc873d2a37caf2a01dfc157071a7193a9372

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0027]

  • The workpiece is held until the vent valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0030]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0034]This publication supersedes OT-2026-000006723, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010950, “Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010950.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010950" title: "Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010950" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0034] This publication supersedes OT-2026-000006723, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010950 Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010950 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0027] - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0034] This publication supersedes OT-2026-000006723, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010950 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010950 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010950", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1244 }, "figures": [], "files": [ { "bytes": 19803, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e10bcf9f31a56d4a65f63770807567daee8fa67ca00958d1a15785d9e3ce941a" }, { "bytes": 8981, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f8168415589ce8b92364e409299e951043132e3574359c3babe1466b4c95923d" }, { "bytes": 8667, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "142a8e8cb8ace92e736f254543dadc873d2a37caf2a01dfc157071a7193a9372" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010950/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "pressure sensor", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010950", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006723", "title": "Foam pad vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7aa4-822b-20f8c7a731b8" } Y/fcL4vPph1Fntet+mnbDxxQT0ImJGe8+3kccIGhWEy6HMaYWttR1gPwqesboVvfSv6K9QUvKkF9xwHpCBLUAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Y/fcL4vPph1Fntet+mnbDxxQT0ImJGe8+3kccIGhWEy6HMaYWttR1gPwqesboVvfSv6K9QUvKkF9xwHpCBLUAw== {"files":[{"bytes":17875,"name":"index.html","sha256":"bba068210b0e73efbb6e29e5c79ef6fed684f7db9df3d2503b592baeb60d003a"},{"bytes":7445,"name":"publication.md","sha256":"8b12cafde0f53f2251a250aa8a16034f4a5d1c6d5d8f68e1c415d24e03b5c7f8"},{"bytes":7177,"name":"publication.txt","sha256":"373988f292dac1b94e3fb7bda8f58a081ab4f7eb3df4aba63bbd4d517b4885ac"},{"bytes":2772,"name":"manifest.json","sha256":"bfabc5ca5980e2d3a0f3fcad3f38c86bd989d249270c1d43b4cfba7692bda38d"},{"bytes":89,"name":"manifest.sig","sha256":"85480b7add96867dc305257d338c9dcc5d751e653440e5bfcd0a479a14febf40"},{"bytes":227,"name":"manifest.sig.txt","sha256":"786bed019fc383733a1bf42f99e8fdf8c75d3e72a5ce2d36050bc106e0ac6d4e"}],"publication_id":"OT-2026-000010951"} Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000010951
OpenTechnical
This publication supersedes OT-2026-000006724. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010951

Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
373988f292dac1b94e3fb7bda8f58a081ab4f7eb3df4aba63bbd4d517b4885ac

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006724, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010951, “Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010951.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010951" title: "Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010951" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006724, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010951 Three cup vacuum gripper, three zone face, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010951 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006724, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010951 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010951 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006725. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010952

Single bellows cup vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
3bda1041b7596e445febc1e2a67c1b21d0fe02aeb802e8cfe8442a1d5834c341

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006725, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010952, “Single bellows cup vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010952.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010952" title: "Single bellows cup vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010952" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006725, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010952 Single bellows cup vacuum gripper, two stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010952 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006725, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010952 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010952 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006726. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010953

Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
7c5ee59a5a0537a54e62fc007145682b085906289b7e5945fb492d97d74abdf4

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0009]The suction cup is carried on the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006726, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010953, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010953.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010953" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010953" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The suction cup is carried on the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006726, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010953 Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010953 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0009] The suction cup is carried on the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006726, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010953 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010953 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010953", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1162 }, "figures": [], "files": [ { "bytes": 19241, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dcd1db9f7991a6e212752c740ad827694f33012719961dcc687f35a6c11b7ec6" }, { "bytes": 8535, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "06e306009f54e1ecc365499bd7432b5c81dd3ee7f4445017e790f50edcf939e1" }, { "bytes": 8215, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7c5ee59a5a0537a54e62fc007145682b085906289b7e5945fb492d97d74abdf4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010953/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "common isolation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010953", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006726", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, sustained blow-off before set-down", "uuid": "01a0ae6c-540d-783c-8a19-5aaef91dd9ca" } BWLSVQ311G6b3/iGBVNRnRk3zxB2NddVmx+o7ceK2BfBZobAW3OSkpW1t19BhlyZyRUnAUDtT3kM79DIh6RwAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BWLSVQ311G6b3/iGBVNRnRk3zxB2NddVmx+o7ceK2BfBZobAW3OSkpW1t19BhlyZyRUnAUDtT3kM79DIh6RwAA== {"files":[{"bytes":17497,"name":"index.html","sha256":"cbf245d9d22b43de8e0c1aee063b8e5e2523a118e88e90c27b8471ff3b74ac1a"},{"bytes":7132,"name":"publication.md","sha256":"36c16e012405da9c8c5cb20ea0dea9af12ad7488e86a8b1d77c0dc7072b4920a"},{"bytes":6848,"name":"publication.txt","sha256":"fa5f4498c28f12be69ba991645b36b646b4a209c17250c4fbc52d18a623c0a95"},{"bytes":2749,"name":"manifest.json","sha256":"ff858b747ff3eb71918c9392fa2b5dcb0ffc24574e434a7a3fcddcc10254fa55"},{"bytes":89,"name":"manifest.sig","sha256":"eba12a66edf575a6b8c6e54d0c7b9718b74db77b33b5743186f782d48847e11b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"06f8288746aa129b228a4ee3711d45b113b8c482e340b6a54889ba87d6e14f5b"}],"publication_id":"OT-2026-000010954"} Two bellows cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down - OpenTechnical OT-2026-000010954
OpenTechnical
This publication supersedes OT-2026-000006727. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010954

Two bellows cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
fa5f4498c28f12be69ba991645b36b646b4a209c17250c4fbc52d18a623c0a95

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, two isolation valves, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006727, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010954, “Two bellows cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010954.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010954" title: "Two bellows cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010954" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Two bellows cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, two isolation valves, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006727, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010954 Two bellows cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010954 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, two isolation valves, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006727, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010954 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010954 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, two isolation valves, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010954", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 977 }, "figures": [], "files": [ { "bytes": 17497, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cbf245d9d22b43de8e0c1aee063b8e5e2523a118e88e90c27b8471ff3b74ac1a" }, { "bytes": 7132, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "36c16e012405da9c8c5cb20ea0dea9af12ad7488e86a8b1d77c0dc7072b4920a" }, { "bytes": 6848, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fa5f4498c28f12be69ba991645b36b646b4a209c17250c4fbc52d18a623c0a95" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010954/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010954", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006727", "title": "Two bellows cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down", "uuid": "01a0ae6c-540d-7344-9f3f-e716a0e0aaf9" } 1YUizLcnbkW0oM81AOH8TsAz1kZdxMDQ4//S/OzuVqzvwTtkWQEmJl+2orTqvE5UJgENCVRFtSvQQadYuus0DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1YUizLcnbkW0oM81AOH8TsAz1kZdxMDQ4//S/OzuVqzvwTtkWQEmJl+2orTqvE5UJgENCVRFtSvQQadYuus0DA== {"files":[{"bytes":17896,"name":"index.html","sha256":"cfdf1b7210c4fd6e90029c12e9098bc40a14178692210eccc7afff3520d3aac5"},{"bytes":7431,"name":"publication.md","sha256":"ac07fdbbbd458660213ed39c9b9942853b30f94224610a19061d485f3e391719"},{"bytes":7115,"name":"publication.txt","sha256":"273b577c6da7ceaac1fd2f3a58143a3d3fe549af5f9e88414105f14b0cbe654c"},{"bytes":2845,"name":"manifest.json","sha256":"168a31979e4af43903d05e0ab129fdea6adbc18a793a688155a3f1b0734b33f5"},{"bytes":89,"name":"manifest.sig","sha256":"1369df42629de30ae160801cb983c12ce81a6bd107ff6241fa0ffee027cb2e04"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8cc35cd8970ccb2c16aa332339078f7c8fa6a156ac6d32bcf352b3b1c0f43e5f"}],"publication_id":"OT-2026-000010955"} Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010955
OpenTechnical
This publication supersedes OT-2026-000006728. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010955

Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
273b577c6da7ceaac1fd2f3a58143a3d3fe549af5f9e88414105f14b0cbe654c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006728, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010955, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010955.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010955" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010955" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "drop release" - "electric actuation" - "pressure sensing" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006728, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010955 Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010955 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006728, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010955 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010955 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010955", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 985 }, "figures": [], "files": [ { "bytes": 17896, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cfdf1b7210c4fd6e90029c12e9098bc40a14178692210eccc7afff3520d3aac5" }, { "bytes": 7431, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ac07fdbbbd458660213ed39c9b9942853b30f94224610a19061d485f3e391719" }, { "bytes": 7115, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "273b577c6da7ceaac1fd2f3a58143a3d3fe549af5f9e88414105f14b0cbe654c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010955/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "pressure sensor", "vent valve", "drop release", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010955", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006728", "title": "Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540d-758c-8758-e96848d9a686" } UFNMkzSZNmEoRNPDzT8IBkoi1U6tWisIY+Fo4lCPM1s82O3Z4t1TA+h70UaEisdbKjaSV/vucRc+aPft4YDiAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UFNMkzSZNmEoRNPDzT8IBkoi1U6tWisIY+Fo4lCPM1s82O3Z4t1TA+h70UaEisdbKjaSV/vucRc+aPft4YDiAQ== {"files":[{"bytes":16513,"name":"index.html","sha256":"7f498b67512e058c7eb6ad2f1df88c65086455b1f1470bb5c79bc15e23919861"},{"bytes":6336,"name":"publication.md","sha256":"7da5356d590bd8dc4d1f9903c4e6ccb532df8eb6b06b4a06faaa685d8d498fed"},{"bytes":6065,"name":"publication.txt","sha256":"85509f2917228f1dc354cfd6c8309d9114401ab98868f2d6dd9804b5898d7248"},{"bytes":2738,"name":"manifest.json","sha256":"866ca1a8f6426ab6eafb836a23911481777e50a5cc4a26d4c2668bcfdea4cb08"},{"bytes":89,"name":"manifest.sig","sha256":"ba72fd1de69a56c5793361d6800d33e0ddcde91bc7a140a0da2ec5fd89528107"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6efc16b917872c427af7599a41508ef282ef92af0eeee42519acf3f719d4c977"}],"publication_id":"OT-2026-000010956"} Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down - OpenTechnical OT-2026-000010956
OpenTechnical
This publication supersedes OT-2026-000006729. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010956

Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
85509f2917228f1dc354cfd6c8309d9114401ab98868f2d6dd9804b5898d7248

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006729, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010956, “Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010956.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010956" title: "Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010956" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006729, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010956 Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010956 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006729, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010956 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010956 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006730. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010957

Four cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f51c5e43f66abe18ca29da0a20f471af50c703648ad3943ffabf7d59af4c0542

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006730, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010957, “Four cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010957.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010957" title: "Four cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010957" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Four cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006730, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010957 Four cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010957 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006730, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010957 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010957 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010957", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1051 }, "figures": [], "files": [ { "bytes": 18059, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2aed8ba698732d202a54ccb6fc5358d93fad82a896ea6fc012627e396be8a7a7" }, { "bytes": 7652, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3ea979a102c46d2efcab1abffbe359debf561030304575a4adf4c216e4d9c426" }, { "bytes": 7367, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f51c5e43f66abe18ca29da0a20f471af50c703648ad3943ffabf7d59af4c0542" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010957/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010957", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006730", "title": "Four cup vacuum gripper, four zone face, per zone isolation, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-781c-b5bc-b28872261949" } BqY0JWitf1UkqxDXehBCcrbO2JdckeSmcZA6YwITSbMOuKV8/C1C22zS7I8b0eBoGR3IiB4V8CI5p6ETaQSgDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BqY0JWitf1UkqxDXehBCcrbO2JdckeSmcZA6YwITSbMOuKV8/C1C22zS7I8b0eBoGR3IiB4V8CI5p6ETaQSgDw== {"files":[{"bytes":16841,"name":"index.html","sha256":"cd8ac3f9ef148c674d0fcd643727070432ec1f67433735f6d00ff6637b9b9f12"},{"bytes":6632,"name":"publication.md","sha256":"91151df3f2dd2d24823b7aacf28fc36f0db56e792b970c5fbb1258d162379f3f"},{"bytes":6329,"name":"publication.txt","sha256":"82a59d7c541c11243f075704c45d837436ab44444be0259b075401b0b48edf53"},{"bytes":2815,"name":"manifest.json","sha256":"71320f05ac3dabced60aa1cfb641f7a49b6a3e79af4f45956cb4bc8b67ad1b54"},{"bytes":89,"name":"manifest.sig","sha256":"9e05c349cdeb08b6c49fc1adc6a2caf0f26b1efbc05e5f58d76a44e538c8fb05"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f7f60ef2ef844263f4097eaf14d1b5f022dfdef135424ae86093a19a7ce7e34f"}],"publication_id":"OT-2026-000010958"} Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010958
OpenTechnical
This publication supersedes OT-2026-000006731. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010958

Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
82a59d7c541c11243f075704c45d837436ab44444be0259b075401b0b48edf53

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006731, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010958, “Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010958.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010958" title: "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010958" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" - "plant vacuum supply" --- # Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006731, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010958 Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010958 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006731, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010958 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010958 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one plant vacuum connection, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010958", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 862 }, "figures": [], "files": [ { "bytes": 16841, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cd8ac3f9ef148c674d0fcd643727070432ec1f67433735f6d00ff6637b9b9f12" }, { "bytes": 6632, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "91151df3f2dd2d24823b7aacf28fc36f0db56e792b970c5fbb1258d162379f3f" }, { "bytes": 6329, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "82a59d7c541c11243f075704c45d837436ab44444be0259b075401b0b48edf53" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010958/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "isolation valve", "contact detector", "vent valve", "common isolation", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010958", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006731", "title": "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-540d-71e1-b58c-67fb2cd87361" } myGhma3UtxFoMjWHxgKxWoWmqlV6zACV0qp0zCzPB87m5usi8JB+tgPTBG4RfWnZknDDp4WJ7uPbognKIlyhDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: myGhma3UtxFoMjWHxgKxWoWmqlV6zACV0qp0zCzPB87m5usi8JB+tgPTBG4RfWnZknDDp4WJ7uPbognKIlyhDA== {"files":[{"bytes":17548,"name":"index.html","sha256":"551f20cdcfe7337bbe71349a0558d048b1866de93e5ce0bfced7ff9aada16060"},{"bytes":7271,"name":"publication.md","sha256":"a7614d2759da3985b2ea6e90e4a2fd16eb8a9517ea813a83035a7549fa169f75"},{"bytes":7004,"name":"publication.txt","sha256":"455bafd2d3c4ad2feb89c4a637e8545ec9a9da21318efe613f47153c624efd4b"},{"bytes":2727,"name":"manifest.json","sha256":"ab0eae859f87fd5d21877b67bf6ce55ed444df24d4c3390dd540503bf4924907"},{"bytes":89,"name":"manifest.sig","sha256":"026516b9f8a7d356563ba7aa82e3a39705a874ba978bb6703c8830a2a4245b86"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fdc2aa99694d07217d19939ecfff1aa47764b33853f11c8ae832c21173ac9b53"}],"publication_id":"OT-2026-000010959"} Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010959
OpenTechnical
This publication supersedes OT-2026-000006732. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010959

Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
455bafd2d3c4ad2feb89c4a637e8545ec9a9da21318efe613f47153c624efd4b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006732, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010959, “Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010959.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010959" title: "Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010959" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006732, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010959 Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010959 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006732, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010959 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010959 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010959", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 989 }, "figures": [], "files": [ { "bytes": 17548, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "551f20cdcfe7337bbe71349a0558d048b1866de93e5ce0bfced7ff9aada16060" }, { "bytes": 7271, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a7614d2759da3985b2ea6e90e4a2fd16eb8a9517ea813a83035a7549fa169f75" }, { "bytes": 7004, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "455bafd2d3c4ad2feb89c4a637e8545ec9a9da21318efe613f47153c624efd4b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010959/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010959", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006732", "title": "Foam pad vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-7eb4-89e7-b343ffed513b" } iTNrH7CPS1wJhciCB0cgI8sZUIPVmc0bonelwyx1VHsTRHsriEBYqOVxiZBhcB5S6emfqVL8nC7xcJ0Awv7sCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: iTNrH7CPS1wJhciCB0cgI8sZUIPVmc0bonelwyx1VHsTRHsriEBYqOVxiZBhcB5S6emfqVL8nC7xcJ0Awv7sCA== {"files":[{"bytes":17900,"name":"index.html","sha256":"9ca8bd2da6ddc6d5d98482399e721856beacc137c2967ebfa8764814db4334e6"},{"bytes":7508,"name":"publication.md","sha256":"156aaf65a186ecc72ec3c0e50a212bd97ea6d7258932e9e130fce24e1db88a6b"},{"bytes":7196,"name":"publication.txt","sha256":"2348c58e3766608a2e994851a13f5f7673fbd3cb5eddf16910003ec05ecf6a85"},{"bytes":2783,"name":"manifest.json","sha256":"6ac6d6d279bc0b18d5b9f82d44ca08737a1e82f03c739bbd2110ad63aa7219c6"},{"bytes":89,"name":"manifest.sig","sha256":"f5e6da9ec457e62ebe5c808543e8b34d01cfa2472a4f4b9553a4d5a2f911a5ad"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b24aa7ed93040734921cc382169268b7676f65a2bfed3d8c5c68cf845f35b316"}],"publication_id":"OT-2026-000010960"} Two bellows cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010960
OpenTechnical
This publication supersedes OT-2026-000006733. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010960

Two bellows cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
2348c58e3766608a2e994851a13f5f7673fbd3cb5eddf16910003ec05ecf6a85

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006733, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010960, “Two bellows cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010960.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010960" title: "Two bellows cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010960" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two bellows cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006733, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010960 Two bellows cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010960 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006733, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010960 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010960 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010960", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1012 }, "figures": [], "files": [ { "bytes": 17900, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9ca8bd2da6ddc6d5d98482399e721856beacc137c2967ebfa8764814db4334e6" }, { "bytes": 7508, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "156aaf65a186ecc72ec3c0e50a212bd97ea6d7258932e9e130fce24e1db88a6b" }, { "bytes": 7196, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2348c58e3766608a2e994851a13f5f7673fbd3cb5eddf16910003ec05ecf6a85" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010960/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010960", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006733", "title": "Two bellows cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540d-798b-bc85-1bc167828ab1" } l5Fkwlyab1K9dyVFGIvanyJ3Aa/ziCU/Zz36UzsP7h0AEep1O37Y/CUgKePxGZL1Co8eP7cPR+bELaZDlLGCCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: l5Fkwlyab1K9dyVFGIvanyJ3Aa/ziCU/Zz36UzsP7h0AEep1O37Y/CUgKePxGZL1Co8eP7cPR+bELaZDlLGCCQ== {"files":[{"bytes":17543,"name":"index.html","sha256":"ba19565c086c2804779f1ac6963d0410eb6fcc532dfe125eadc82c858cecffc0"},{"bytes":7261,"name":"publication.md","sha256":"5981f705b63a64df84777b0cee7be45e1735ea50fc57a0e07f45215a35b68d4c"},{"bytes":6949,"name":"publication.txt","sha256":"49372516dd55937ffc135101e2425d68ac2fee412581359d1d395f9f10cc3073"},{"bytes":2804,"name":"manifest.json","sha256":"85bd1183a9c56e877c65cc61c3b6c20289754c277ca06902e53f530b641c52a9"},{"bytes":89,"name":"manifest.sig","sha256":"3b86ac72e58180975d4753f779cf86c0052b69798915a657f238a2061ab2950f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8e9c06eb85ccac8bdbeb256dbd7d8dc4c9a5e46fc7da4a0129a2863c79849a4a"}],"publication_id":"OT-2026-000010961"} Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010961
OpenTechnical
This publication supersedes OT-2026-000006735. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010961

Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
49372516dd55937ffc135101e2425d68ac2fee412581359d1d395f9f10cc3073

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006735, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010961, “Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010961.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010961" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010961" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006735, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010961 Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010961 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006735, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010961 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010961 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006736. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010962

Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
e2efa371604c08f8b2e23f10fed6e8f46962a46ff78a59bac2e3fdc68d158a9d

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006736, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007166.

Publication information

Citation

OpenTechnical Publication OT-2026-000010962, “Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010962.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010962" title: "Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010962" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006736, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007166. OPENTECHNICAL PUBLICATION OT-2026-000010962 Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010962 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006736, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007166. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010962 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010962 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010962", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1022 }, "figures": [], "files": [ { "bytes": 18030, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c35c987db996dafa274ce2acab9ecee451e2e26243ade1eea316aff3d1fb322c" }, { "bytes": 7590, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "429f35e0814a17b58ebddb262b6b8d82e6915b7ed228bd6f91cd6a1ca871e27e" }, { "bytes": 7307, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e2efa371604c08f8b2e23f10fed6e8f46962a46ff78a59bac2e3fdc68d158a9d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010962/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010962", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006736", "title": "Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-79da-845a-2caaefc7beb9" } Z/C8YZghRi6e2mhUkbtXwGIaRhzbQvC29WWfbtzQJq6H13fm5GfJ9KCDJugTyjJyatz7sfrgkEniXksQWW4DAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Z/C8YZghRi6e2mhUkbtXwGIaRhzbQvC29WWfbtzQJq6H13fm5GfJ9KCDJugTyjJyatz7sfrgkEniXksQWW4DAw== {"files":[{"bytes":18338,"name":"index.html","sha256":"8ae3697ac7a615c994f3d79a0871a00dfc0eae5d30794c2fad9a3ccfcafda188"},{"bytes":7904,"name":"publication.md","sha256":"3263cb1711ace95969afe1d80035484514e09db1b9b793b2047751082582a2fc"},{"bytes":7592,"name":"publication.txt","sha256":"005d118cfa6c7c5de8fda566af07c2ed23625596ccc4a8fdbac25bf9a7b55123"},{"bytes":2826,"name":"manifest.json","sha256":"8b14df6d765c778ca4934f81f404cfed5a4b6523b8557da2a420823ccd3d8c32"},{"bytes":89,"name":"manifest.sig","sha256":"0544f6fe513d25c27583716adcaa57b018635dc8063faf42f7bb291505c6468c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d86df7637694291425221f001dbbf02ca61fe385f896b1367970bdab0d47bbcd"}],"publication_id":"OT-2026-000010963"} Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010963
OpenTechnical
This publication supersedes OT-2026-000006737. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010963

Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
005d118cfa6c7c5de8fda566af07c2ed23625596ccc4a8fdbac25bf9a7b55123

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006737, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010963, “Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010963.

To cite specific content, add the paragraph or figure numbers.

Terms

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--- publication_id: "OT-2026-000010963" title: "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010963" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "pressure sensing" --- # Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006737, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010963 Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010963 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006737, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010963 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010963 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010963", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1071 }, "figures": [], "files": [ { "bytes": 18338, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8ae3697ac7a615c994f3d79a0871a00dfc0eae5d30794c2fad9a3ccfcafda188" }, { "bytes": 7904, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3263cb1711ace95969afe1d80035484514e09db1b9b793b2047751082582a2fc" }, { "bytes": 7592, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "005d118cfa6c7c5de8fda566af07c2ed23625596ccc4a8fdbac25bf9a7b55123" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010963/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010963", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006737", "title": "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7bcd-a786-2336fb053563" } yoAoOg4PU6MPcKZ13GZg31A4eaGDiHIM2nfv9rOPI8f26aNoBuhDXjsdtyh4oh4GKFjRijUJoplrD+vHMOjvAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: yoAoOg4PU6MPcKZ13GZg31A4eaGDiHIM2nfv9rOPI8f26aNoBuhDXjsdtyh4oh4GKFjRijUJoplrD+vHMOjvAg== {"files":[{"bytes":16553,"name":"index.html","sha256":"edaf67ece3b45fee8a7b942e429458d4832e0729ef891fff3b14652200631103"},{"bytes":6350,"name":"publication.md","sha256":"0855c1586ddb55a445826f1fb3d3b267e54ddaa31f933091be236c47ac01570d"},{"bytes":6030,"name":"publication.txt","sha256":"80a9e63865b37f62e39376ac62aecf0ac0f39583848fd52e2d5356e9942d542c"},{"bytes":2818,"name":"manifest.json","sha256":"7e2ba9b7ba31962410663e472db84b78ff4d9215190e0f80fd77dab944b01b95"},{"bytes":89,"name":"manifest.sig","sha256":"36ef7c1d49a472c2f180354ac75b7886041b2ca7265721279d045b4be32b173c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"057f7433b2aabf96d4eb5b52de7ec8ed8420b5cbf91ecee48399a4b6483c4d97"}],"publication_id":"OT-2026-000010964"} Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000010964
OpenTechnical
This publication supersedes OT-2026-000006738. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010964

Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
80a9e63865b37f62e39376ac62aecf0ac0f39583848fd52e2d5356e9942d542c

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006738, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010964, “Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010964.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010964" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010964" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006738, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010964 Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010964 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006738, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010964 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010964 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010964", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 812 }, "figures": [], "files": [ { "bytes": 16553, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "edaf67ece3b45fee8a7b942e429458d4832e0729ef891fff3b14652200631103" }, { "bytes": 6350, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0855c1586ddb55a445826f1fb3d3b267e54ddaa31f933091be236c47ac01570d" }, { "bytes": 6030, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "80a9e63865b37f62e39376ac62aecf0ac0f39583848fd52e2d5356e9942d542c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010964/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010964", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006738", "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-540e-7e71-8876-8477ee20107e" } 4iKl8+h6xSDRz0vifBLv3kAe0oBADPPo/o7oohJU8HtDzEZpsyPkBazULus6Mz45DNVEqWlNe/Rng72UpWU7CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4iKl8+h6xSDRz0vifBLv3kAe0oBADPPo/o7oohJU8HtDzEZpsyPkBazULus6Mz45DNVEqWlNe/Rng72UpWU7CQ== {"files":[{"bytes":16531,"name":"index.html","sha256":"713981d323cacf78b5bc88a7562e9bf3bbb7a0a343e5d0ae10ee2e1ef1147864"},{"bytes":6448,"name":"publication.md","sha256":"6ce87deb4f932cc6acbee8c50bd5046c1d9622d52060723ee4c5eeff3ef9f2b9"},{"bytes":6181,"name":"publication.txt","sha256":"52616350fbae34277b936916226b562e97f5a020dc17a8d1999f202fee53644d"},{"bytes":2692,"name":"manifest.json","sha256":"24a8ead67329c0974f3d8e1a5a0966250891583d70607903eda26663dc3642eb"},{"bytes":89,"name":"manifest.sig","sha256":"a54ad05d2b889a0363cbbb4e3673b67950c36ca8f8d0466777901ecb08c5b6fc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5a4ca8a59c3f65304bca6951624e45b2d4175643637ff63eccb881df2e228fbe"}],"publication_id":"OT-2026-000010965"} Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010965
OpenTechnical
This publication supersedes OT-2026-000006739. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010965

Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
52616350fbae34277b936916226b562e97f5a020dc17a8d1999f202fee53644d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006739, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010965, “Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010965.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010965" title: "Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010965" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006739, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010965 Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010965 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006739, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010965 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010965 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010965", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 866 }, "figures": [], "files": [ { "bytes": 16531, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "713981d323cacf78b5bc88a7562e9bf3bbb7a0a343e5d0ae10ee2e1ef1147864" }, { "bytes": 6448, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6ce87deb4f932cc6acbee8c50bd5046c1d9622d52060723ee4c5eeff3ef9f2b9" }, { "bytes": 6181, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "52616350fbae34277b936916226b562e97f5a020dc17a8d1999f202fee53644d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010965/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010965", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006739", "title": "Foam pad vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7841-9fe5-dd87f0522399" } WETMtJwvlqg6XZIjgnEQOJW8FTagnzEUdysn19qQF1w7O4A8a7SJtZGG2rf3yc7ZTLip5Ry1R6BH333o3Lt2DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WETMtJwvlqg6XZIjgnEQOJW8FTagnzEUdysn19qQF1w7O4A8a7SJtZGG2rf3yc7ZTLip5Ry1R6BH333o3Lt2DA== {"files":[{"bytes":17664,"name":"index.html","sha256":"622d9a527d6a100776fc4909bf9c75447d0ca783ec1c9e7da2ee97b70853bfa2"},{"bytes":7266,"name":"publication.md","sha256":"2feeb04f933c2f53ad29144f10a0fa3485e8b7da5f096e7e2263cdfeaffa0a7e"},{"bytes":6991,"name":"publication.txt","sha256":"3cce74204e8e14e1f9239f70d06c8049af9c00b6a38001b1384d564a27760233"},{"bytes":2743,"name":"manifest.json","sha256":"e5bbf1329fd8a987b4bb085d1fefd20557e45879f581291b9ef8ddb55f51b2e5"},{"bytes":89,"name":"manifest.sig","sha256":"d422af48f05bfcd3d4cf078aa919ba025288ffe5ae6fa4cf1763463a0c05a590"},{"bytes":227,"name":"manifest.sig.txt","sha256":"59809554b9be3bbecf4e00e8342978d693ade152f7b82bfc581b0ff85ee2eed9"}],"publication_id":"OT-2026-000010966"} Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010966
OpenTechnical
This publication supersedes OT-2026-000006741. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010966

Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
3cce74204e8e14e1f9239f70d06c8049af9c00b6a38001b1384d564a27760233

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006741, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010966, “Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010966.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010966" title: "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010966" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006741, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010966 Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010966 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006741, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010966 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010966 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006742. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010967

Single bellows cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
eee3e8d863bdf81932316aabbc92b2a8820648a4d86dc6160e94ed51103fed04

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0015]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006742, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010967, “Single bellows cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010967.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010967" title: "Single bellows cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010967" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" - "release control" --- # Single bellows cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006742, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010967 Single bellows cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010967 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0015] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006742, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010967 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010967 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006743. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010968

Two cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
5df5a05f2bb7fe663196d2d462619decfa3e63bfa058b0d096154dcd613d4e41

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006743, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; the same corrected configuration also replaces OT-2026-000007304.

Publication information

Citation

OpenTechnical Publication OT-2026-000010968, “Two cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010968.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010968" title: "Two cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010968" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" - "pressure sensing" --- # Two cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006743, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; the same corrected configuration also replaces OT-2026-000007304. OPENTECHNICAL PUBLICATION OT-2026-000010968 Two cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010968 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006743, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; the same corrected configuration also replaces OT-2026-000007304. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010968 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010968 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010968", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1009 }, "figures": [], "files": [ { "bytes": 17883, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1489c89462fac304706e1a25bb67d6945801b5157ca03cefb75a1e7abf37714b" }, { "bytes": 7493, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a7bd5a3fe4fd8f90ddcde92096ae69dd6d29005356e021f19c61e5dca106db0f" }, { "bytes": 7193, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5df5a05f2bb7fe663196d2d462619decfa3e63bfa058b0d096154dcd613d4e41" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010968/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010968", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006743", "title": "Two cup vacuum gripper, two zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-74e8-883a-13594d00ec14" } +eltu2IXJsNe13TAeCbfvp7txCxiQeHKb/SYCPdO4kCRQlQVy+R44T1VdiY+q+quxUnMIO1MWKRowWRaewhlAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +eltu2IXJsNe13TAeCbfvp7txCxiQeHKb/SYCPdO4kCRQlQVy+R44T1VdiY+q+quxUnMIO1MWKRowWRaewhlAw== {"files":[{"bytes":17316,"name":"index.html","sha256":"f5ca3a50d42f073b15b439742d3fb2de03906715769134c15284168cf9ef7f42"},{"bytes":7147,"name":"publication.md","sha256":"fd8fb3e1f26c4b925dd5c5fde372b3a7a845232e63eb3d257e3bc81afe868922"},{"bytes":6856,"name":"publication.txt","sha256":"687e7a6b16fa7a23237f9e6ebb0fdaf9612fbd7cdc72fcb518b7a929e6b20982"},{"bytes":2780,"name":"manifest.json","sha256":"a39afa28eb13cac21d81ff6584bea58fc70cfcff5959d93f14fc295d0a051de3"},{"bytes":89,"name":"manifest.sig","sha256":"3a5434c7c82c4cdb5950835627a9c8103878173b15d16db35ce98790e62ea195"},{"bytes":227,"name":"manifest.sig.txt","sha256":"41e24761ba2abf51a6ed2b77dbc10ede0bd5460b5d8dac88df2ae40a96796459"}],"publication_id":"OT-2026-000010969"} Two cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010969
OpenTechnical
This publication supersedes OT-2026-000006744. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010969

Two cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
687e7a6b16fa7a23237f9e6ebb0fdaf9612fbd7cdc72fcb518b7a929e6b20982

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006744, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010969, “Two cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010969.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010969" title: "Two cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010969" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Two cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006744, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010969 Two cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010969 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006744, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010969 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010969 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010969", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 967 }, "figures": [], "files": [ { "bytes": 17316, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f5ca3a50d42f073b15b439742d3fb2de03906715769134c15284168cf9ef7f42" }, { "bytes": 7147, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fd8fb3e1f26c4b925dd5c5fde372b3a7a845232e63eb3d257e3bc81afe868922" }, { "bytes": 6856, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "687e7a6b16fa7a23237f9e6ebb0fdaf9612fbd7cdc72fcb518b7a929e6b20982" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010969/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010969", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006744", "title": "Two cup vacuum gripper, two zone face, two stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540e-701b-8233-ac2b3de11204" } J6DjbLG/+BCzwVDrko85W4vH3/e2WLpSA3uIcy1stkg7JjTeDSAyR9ammCt6rzutCLHAdHlQnBAlA5rrOWL9Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: J6DjbLG/+BCzwVDrko85W4vH3/e2WLpSA3uIcy1stkg7JjTeDSAyR9ammCt6rzutCLHAdHlQnBAlA5rrOWL9Cg== {"files":[{"bytes":18492,"name":"index.html","sha256":"4a1e91acf7002f4a69528ba437353e84b4dcecf730ba4458eb0d3c076ea01d74"},{"bytes":8018,"name":"publication.md","sha256":"094b396f83a3aeb44bb9a3991731bce87bfb651ffd126b8347f48ab7779601b4"},{"bytes":7715,"name":"publication.txt","sha256":"b64e568e6bc5ce8c4966a46af0c53d61b689804e2b2edb25e683df39a402c4e9"},{"bytes":2805,"name":"manifest.json","sha256":"b2ab144579e315320852d35b8833916bbe0e6594907952f648a156458f6e15f6"},{"bytes":89,"name":"manifest.sig","sha256":"e64fbf901fc5b30237a0d7a0b8bce899fb0922e2b7fb004b76464e431c889bc0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"aa9ca5077acf1b7a8bc954c32d0994ef791f41919b4ccc72acb47ef76e28f501"}],"publication_id":"OT-2026-000010970"} Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010970
OpenTechnical
This publication supersedes OT-2026-000006746. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010970

Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
b64e568e6bc5ce8c4966a46af0c53d61b689804e2b2edb25e683df39a402c4e9

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006746, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010970, “Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010970.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010970" title: "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010970" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "pressure sensing" --- # Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006746, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010970 Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010970 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006746, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010970 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010970 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010970", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1099 }, "figures": [], "files": [ { "bytes": 18492, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4a1e91acf7002f4a69528ba437353e84b4dcecf730ba4458eb0d3c076ea01d74" }, { "bytes": 8018, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "094b396f83a3aeb44bb9a3991731bce87bfb651ffd126b8347f48ab7779601b4" }, { "bytes": 7715, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b64e568e6bc5ce8c4966a46af0c53d61b689804e2b2edb25e683df39a402c4e9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010970/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010970", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006746", "title": "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540e-719f-b347-bd83bd0ad8ee" } GeM65JCC8jvGJAHhDfnp7hs9edIp7VcDP7O3WuedGBokpYeBBIEgLqUshkUc6auDrihRpQ/7Nw3k1nVQggXNCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GeM65JCC8jvGJAHhDfnp7hs9edIp7VcDP7O3WuedGBokpYeBBIEgLqUshkUc6auDrihRpQ/7Nw3k1nVQggXNCQ== {"files":[{"bytes":17102,"name":"index.html","sha256":"786d7026c8090501147eccd75ead42809f7972584aec4b7e8fde85ab303b8099"},{"bytes":6867,"name":"publication.md","sha256":"7e5909d9123fd1fa5db3be2eacf8304c20f511804de53608bd527379f9a83482"},{"bytes":6575,"name":"publication.txt","sha256":"86ff04e154881f51bea4eaf00bd43ea476b7d5ac910e56cd88f6a72301776bfc"},{"bytes":2766,"name":"manifest.json","sha256":"9b7c41ad15c96e913a23da86cc9bf0486dd6f840f34b0748f8254b72b17f81f3"},{"bytes":89,"name":"manifest.sig","sha256":"2eb94d41def6595a2c6625bf6bf14e73b7c5c3ff90b1e18669cb9e94db4960a7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b0b0ba9671b9b2b40c4b7cdd89934dfd7b106bde76563f34687234c53537d9f5"}],"publication_id":"OT-2026-000010971"} Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000010971
OpenTechnical
This publication supersedes OT-2026-000006747. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010971

Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
86ff04e154881f51bea4eaf00bd43ea476b7d5ac910e56cd88f6a72301776bfc

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006747, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010971, “Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010971.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010971" title: "Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010971" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006747, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010971 Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010971 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006747, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010971 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010971 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006748. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010972

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
8b6a2c24df904304c8c799b2be5a7fd05cd34c7bfd5f6d2b2c5503cbc72bf1f3

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006748, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010972, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010972.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010972" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010972" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006748, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010972 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010972 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006748, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010972 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010972 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006750. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010973

Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
0fe473d376a9535433f187fc1cd9b4b356a17922c4e61f21946434a09dc65802

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006750, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010973, “Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010973.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010973" title: "Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010973" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" --- # Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006750, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010973 Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010973 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006750, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010973 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010973 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010973", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1107 }, "figures": [], "files": [ { "bytes": 18476, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6726e9338bb632df2244d44b2577f3cab6ee22c0ee410a68181d86ea43d106df" }, { "bytes": 8002, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dc5351977d629ddd752c73ea9e4bf8073894e7d55a13b5225388fc45c8d5cbc5" }, { "bytes": 7701, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0fe473d376a9535433f187fc1cd9b4b356a17922c4e61f21946434a09dc65802" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010973/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010973", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006750", "title": "Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7e65-b60a-3cddb1249c5d" } QJCcM9uDR3Nnm0nTu42q/CnEgkTDgi9cG2jSm8WpZ6zMzobRI1Zw8RDwREia9AgUF/lR1tXjYZAcu17IQfyuBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QJCcM9uDR3Nnm0nTu42q/CnEgkTDgi9cG2jSm8WpZ6zMzobRI1Zw8RDwREia9AgUF/lR1tXjYZAcu17IQfyuBg== {"files":[{"bytes":17761,"name":"index.html","sha256":"5c36f8fe1ff8f3aee522b2c7289178abbf02a0fb4621c15842b812a2966c7b17"},{"bytes":7381,"name":"publication.md","sha256":"739de9b6f313a7305ee1d1cf83a37f25aef322ee6b8469a398e8bbc4cc1ce07f"},{"bytes":7101,"name":"publication.txt","sha256":"3f12f5a54ae4f7eaf2e1a77a8f98d7aa1d7413505411be625f588bbf3dd6d439"},{"bytes":2766,"name":"manifest.json","sha256":"50f78454b2770269b9425565161359049c5ee8fe5b9dff4b05da136a70d8d18c"},{"bytes":89,"name":"manifest.sig","sha256":"b7df2123f65ebdcecdd304c926af3facba0c819493149e382227d29119406818"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e2d46da2440b77af0dfcc76ac2efa35da2a100d77dbc6a331791e452f0d3f8b7"}],"publication_id":"OT-2026-000010974"} Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010974
OpenTechnical
This publication supersedes OT-2026-000006751. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010974

Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3f12f5a54ae4f7eaf2e1a77a8f98d7aa1d7413505411be625f588bbf3dd6d439

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006751, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010974, “Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010974.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010974" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010974" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006751, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010974 Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010974 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006751, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010974 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010974 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010974", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 990 }, "figures": [], "files": [ { "bytes": 17761, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5c36f8fe1ff8f3aee522b2c7289178abbf02a0fb4621c15842b812a2966c7b17" }, { "bytes": 7381, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "739de9b6f313a7305ee1d1cf83a37f25aef322ee6b8469a398e8bbc4cc1ce07f" }, { "bytes": 7101, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3f12f5a54ae4f7eaf2e1a77a8f98d7aa1d7413505411be625f588bbf3dd6d439" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010974/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010974", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006751", "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-79cf-babf-be059fe173e4" } EZAU3lehMuR0XbQ/bwdM05a100LkDHG8lz8B0qndu7OhMtrVT9Gr5cSHTVlPIQQNXgMqaK90ZPWGR0Rj7TWAAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EZAU3lehMuR0XbQ/bwdM05a100LkDHG8lz8B0qndu7OhMtrVT9Gr5cSHTVlPIQQNXgMqaK90ZPWGR0Rj7TWAAw== {"files":[{"bytes":17295,"name":"index.html","sha256":"732418b35c5ebdd111bf30b41816f5105e61575c83883a9a1d8fa0e449c38907"},{"bytes":6993,"name":"publication.md","sha256":"424d2aa5868ecf7cd64cf47aea0a689ce8c76907181cdd6c8f5e56f6246fdb67"},{"bytes":6712,"name":"publication.txt","sha256":"c26e99c0f62bacd4d21ed1a2f916eca824329098079b8a88a53a6934b902b239"},{"bytes":2744,"name":"manifest.json","sha256":"8b9ec128121e95b0ac40ec2b50342ce637565f16bedccc0ef121bcadea0e7da7"},{"bytes":89,"name":"manifest.sig","sha256":"cc1daf5b9b0f8e882949038ea9d07db6c7bcb873d6bf3f0c5be53dea8f8b6b0f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7027ed4fc0ff373854d8f557bd3b0275bb7c1339551c9508fa2336944e767974"}],"publication_id":"OT-2026-000010975"} Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010975
OpenTechnical
This publication supersedes OT-2026-000006752. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010975

Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
c26e99c0f62bacd4d21ed1a2f916eca824329098079b8a88a53a6934b902b239

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006752, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010975, “Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010975.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010975" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010975" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006752, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010975 Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010975 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006752, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010975 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010975 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010975", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 930 }, "figures": [], "files": [ { "bytes": 17295, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "732418b35c5ebdd111bf30b41816f5105e61575c83883a9a1d8fa0e449c38907" }, { "bytes": 6993, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "424d2aa5868ecf7cd64cf47aea0a689ce8c76907181cdd6c8f5e56f6246fdb67" }, { "bytes": 6712, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c26e99c0f62bacd4d21ed1a2f916eca824329098079b8a88a53a6934b902b239" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010975/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010975", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006752", "title": "Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-72e5-825e-20cf3e0f76a6" } MhcwFC5/OfhsvK+NJMohNKex1/cqthAXoHpTU8u6w/OnDXbkBx/bQJSmdaLZgBctTSN87OexFoT07CYDIapxBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MhcwFC5/OfhsvK+NJMohNKex1/cqthAXoHpTU8u6w/OnDXbkBx/bQJSmdaLZgBctTSN87OexFoT07CYDIapxBg== {"files":[{"bytes":19174,"name":"index.html","sha256":"7126063262a784aba71725b4d69a5d15254d6275cd791d78251d57aaf24c1676"},{"bytes":8408,"name":"publication.md","sha256":"e0ca9ec39c76f9d861fb87fb9c393ccf711d43e7d2c945dc90b89db56319feaf"},{"bytes":8085,"name":"publication.txt","sha256":"0087a7cdbc405152ac18d5bf68e014be109d9a4d343425a037ed908d28913d78"},{"bytes":2830,"name":"manifest.json","sha256":"b3bca87498271ce64ef2ea4c15a55580d3d860eec42620ad1151e7595676a002"},{"bytes":89,"name":"manifest.sig","sha256":"789177e2561cb05382011c21f7023166720563ec839a7c9262bb3e0d94f76fbe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"110ef83f282e80840c88dcd133e38d31aaf1721f416ad0ffc4bcced15a5e3f7c"}],"publication_id":"OT-2026-000010976"} Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010976
OpenTechnical
This publication supersedes OT-2026-000006753. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010976

Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
0087a7cdbc405152ac18d5bf68e014be109d9a4d343425a037ed908d28913d78

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0027]

  • The workpiece is held until the vent valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000006753, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010976, “Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010976.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010976" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010976" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000006753, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010976 Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010976 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0027] - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000006753, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010976 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010976 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010976", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1140 }, "figures": [], "files": [ { "bytes": 19174, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7126063262a784aba71725b4d69a5d15254d6275cd791d78251d57aaf24c1676" }, { "bytes": 8408, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e0ca9ec39c76f9d861fb87fb9c393ccf711d43e7d2c945dc90b89db56319feaf" }, { "bytes": 8085, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0087a7cdbc405152ac18d5bf68e014be109d9a4d343425a037ed908d28913d78" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010976/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "manifold", "pressure sensor", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010976", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006753", "title": "Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7b6d-8fdd-5af0335f89aa" } PNnSgo7G5uvtYhfyJJRwpgWMTprFyW/fSluWI+cRNhH9Egd5VV92UIkbE+tcJ6LdADuVFGXIxobqDwHiSBFZBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PNnSgo7G5uvtYhfyJJRwpgWMTprFyW/fSluWI+cRNhH9Egd5VV92UIkbE+tcJ6LdADuVFGXIxobqDwHiSBFZBQ== {"files":[{"bytes":16931,"name":"index.html","sha256":"af0e4f40157c281f22a0c7366df6bb9ea915e84b7ba4b73707176182ab3cb2aa"},{"bytes":6677,"name":"publication.md","sha256":"7773466dbd4c9a498f57736f06aebc5105d436fa8e19c2bb329a8b385b668718"},{"bytes":6389,"name":"publication.txt","sha256":"5edcf1458e5abf70a3d56885bd36e3c68338b3a43812ea237d4a43c3704285bb"},{"bytes":2793,"name":"manifest.json","sha256":"cc701e4b9330f1e5dc968cfa01e720549b6d070d215d05f54368c5815393f316"},{"bytes":89,"name":"manifest.sig","sha256":"11ab10234a44ff127f62c61c5fae77a539afa925af77fb0307f28ac5f6406647"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c26c5dc994337e727d9cdaf7bd012cf6d2daa1837f81e03a686bb2a0f92ad68b"}],"publication_id":"OT-2026-000010977"} Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down - OpenTechnical OT-2026-000010977
OpenTechnical
This publication supersedes OT-2026-000006754. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010977

Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
5edcf1458e5abf70a3d56885bd36e3c68338b3a43812ea237d4a43c3704285bb

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006754, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010977, “Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010977.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010977" title: "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010977" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006754, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010977 Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010977 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006754, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010977 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010977 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006755. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010978

Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
eaef600d2cde7beaa97da3cc2a12976d4fca398568d0f5e17eee45417d9d573c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006755, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010978, “Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010978.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010978" title: "Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010978" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006755, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010978 Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010978 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006755, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010978 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010978 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010978", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 998 }, "figures": [], "files": [ { "bytes": 17723, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1fb091c038356d876eca60addbd3a183bbff179385addfcab8bd807892646a53" }, { "bytes": 7352, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "970012fb7bb445916ca4fd44fb183e87f09f488bee4b399a4abb182ff80653e9" }, { "bytes": 7059, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "eaef600d2cde7beaa97da3cc2a12976d4fca398568d0f5e17eee45417d9d573c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010978/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010978", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006755", "title": "Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-71ad-b9b3-0b6baa6151b9" } kGJugO9YItHeiWj2BTslMX4H5quJh/6QQOfGOKP3+Kmj1lqXWRCid0Tc/YIJQR4WlS6WXo0LczDvIPhdVlA2Aw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kGJugO9YItHeiWj2BTslMX4H5quJh/6QQOfGOKP3+Kmj1lqXWRCid0Tc/YIJQR4WlS6WXo0LczDvIPhdVlA2Aw== {"files":[{"bytes":16375,"name":"index.html","sha256":"f6c671a0377f7f4a161990237804c01ebb79a79192f510edc3feac727780d212"},{"bytes":6218,"name":"publication.md","sha256":"1b255cfd52f853db9c5ac602a35785803e1b63b429d95602d96e22d009bab5b8"},{"bytes":5943,"name":"publication.txt","sha256":"0889b1d4846df5e5204619dccb5dda53edf4f40cfe6b36f075e3f16eb49ad5e7"},{"bytes":2736,"name":"manifest.json","sha256":"1b8d9bd423ab334ad04023ca4e6642fe8f007fc2c44db9d084834c77f06f7ccc"},{"bytes":89,"name":"manifest.sig","sha256":"79cf96465d6fd4902ea32182bb5edb58a8f4630c26a1d68f596f5c1ed9da09e7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e98d03a68f05d38c7946a004023ac6b5d93207dbbc553c9be1902044659f352d"}],"publication_id":"OT-2026-000010979"} Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000010979
OpenTechnical
This publication supersedes OT-2026-000006756. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010979

Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
0889b1d4846df5e5204619dccb5dda53edf4f40cfe6b36f075e3f16eb49ad5e7

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006756, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010979, “Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010979.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010979" title: "Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010979" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" - "vacuum" --- # Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006756, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010979 Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010979 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006756, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010979 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010979 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010979", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 812 }, "figures": [], "files": [ { "bytes": 16375, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6c671a0377f7f4a161990237804c01ebb79a79192f510edc3feac727780d212" }, { "bytes": 6218, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1b255cfd52f853db9c5ac602a35785803e1b63b429d95602d96e22d009bab5b8" }, { "bytes": 5943, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0889b1d4846df5e5204619dccb5dda53edf4f40cfe6b36f075e3f16eb49ad5e7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010979/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "pressure sensor", "vent valve", "electric actuation", "pressure sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010979", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006756", "title": "Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540e-75a6-9f32-c8b6132b2e77" } 5kP7pTdZuorchbaG17d6JDs8zPOUM3UulEGWI7yhubRjtPDZhl6L2gSPM7YC7EviH+KS2fKLAuXbL8CSLNKpDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5kP7pTdZuorchbaG17d6JDs8zPOUM3UulEGWI7yhubRjtPDZhl6L2gSPM7YC7EviH+KS2fKLAuXbL8CSLNKpDA== {"files":[{"bytes":19112,"name":"index.html","sha256":"61785be76f00e38861feed387b4705e2c7d5e7255a1aa887981f4337a6b498e7"},{"bytes":8493,"name":"publication.md","sha256":"9f53baadc3b8a0c2b86a2a9f5960c0698d0252dc19ac216dc21747fd77059c37"},{"bytes":8176,"name":"publication.txt","sha256":"767eebe1c37ec42cadf68e62e9f4e85e4a9bb60f65e1330f6b784f15d8ae1f0c"},{"bytes":2819,"name":"manifest.json","sha256":"afc07894cd20a920e241289dbd085c5c88dfea6ca4ebf5d3930a197e77554305"},{"bytes":89,"name":"manifest.sig","sha256":"30d1043028f75a45fbe11c8719f3e95f940940a0c728a6d8fcec15f5e6ab85a8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"68373d40ecf1c1c0c533e96d72345b897441bf9ffd9b7c231e78d499f7d7e94d"}],"publication_id":"OT-2026-000010980"} Three cup vacuum gripper, three zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010980
OpenTechnical
This publication supersedes OT-2026-000006758. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010980

Three cup vacuum gripper, three zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
767eebe1c37ec42cadf68e62e9f4e85e4a9bb60f65e1330f6b784f15d8ae1f0c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006758, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010980, “Three cup vacuum gripper, three zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010980.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010980" title: "Three cup vacuum gripper, three zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010980" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006758, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010980 Three cup vacuum gripper, three zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010980 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006758, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010980 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010980 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010980", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1162 }, "figures": [], "files": [ { "bytes": 19112, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "61785be76f00e38861feed387b4705e2c7d5e7255a1aa887981f4337a6b498e7" }, { "bytes": 8493, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9f53baadc3b8a0c2b86a2a9f5960c0698d0252dc19ac216dc21747fd77059c37" }, { "bytes": 8176, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "767eebe1c37ec42cadf68e62e9f4e85e4a9bb60f65e1330f6b784f15d8ae1f0c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010980/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010980", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006758", "title": "Three cup vacuum gripper, three zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-743a-97d1-e89534443e39" } /Wm5zqbfWTVO4DgrzCA7GVfToBx6e0vpQPAqP+paQMkDjPu1hGZPbSAwgpxfcg2lUcW9KrHIMpFuUn2g5QF+Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /Wm5zqbfWTVO4DgrzCA7GVfToBx6e0vpQPAqP+paQMkDjPu1hGZPbSAwgpxfcg2lUcW9KrHIMpFuUn2g5QF+Cw== {"files":[{"bytes":17681,"name":"index.html","sha256":"14485b56b62352df35b63741d0e33b888a06bf720e92e4a6f8014162545d0549"},{"bytes":7351,"name":"publication.md","sha256":"fed670f11d0a811b3598b7be1cdebc7790d7c740c25ba6843039ee3e2528f59c"},{"bytes":7043,"name":"publication.txt","sha256":"8ea4ea08119685a2d2cde8238af34190a712fa2ee5a51fd765957cb8f6bd244c"},{"bytes":2829,"name":"manifest.json","sha256":"ea1a48319ab0df38c6faecbb5d3fd7bb767a61e23ec723958c33c8b3b566b843"},{"bytes":89,"name":"manifest.sig","sha256":"07023a447a5e9b4e5c717868913e4f10fafec2869bf0d8e70b970f6dc8986891"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1d2306f8fb1a47a315eed4498427772c94eb6aa00d49ffeec791d50e4f255a95"}],"publication_id":"OT-2026-000010981"} Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010981
OpenTechnical
This publication supersedes OT-2026-000006759. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010981

Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8ea4ea08119685a2d2cde8238af34190a712fa2ee5a51fd765957cb8f6bd244c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006759, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000010981, “Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010981.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010981" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010981" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006759, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000010981 Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010981 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006759, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010981 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010981 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010981", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 985 }, "figures": [], "files": [ { "bytes": 17681, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "14485b56b62352df35b63741d0e33b888a06bf720e92e4a6f8014162545d0549" }, { "bytes": 7351, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fed670f11d0a811b3598b7be1cdebc7790d7c740c25ba6843039ee3e2528f59c" }, { "bytes": 7043, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8ea4ea08119685a2d2cde8238af34190a712fa2ee5a51fd765957cb8f6bd244c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010981/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010981", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006759", "title": "Single bellows cup vacuum gripper, common isolation valve, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7deb-887a-71eba2baefb1" } wNlYxfjSx7B3qq5ZV9UrdyCJZugLaY+Sb/q+rlfJgk5wayddPidv7qU04skQ1UY+SyG8Ztx44c6W2lXnJrRfAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wNlYxfjSx7B3qq5ZV9UrdyCJZugLaY+Sb/q+rlfJgk5wayddPidv7qU04skQ1UY+SyG8Ztx44c6W2lXnJrRfAQ== {"files":[{"bytes":18435,"name":"index.html","sha256":"28f31d504a7089d7ef1e907df0b575a3333607b9a8990b2f7d5ad28305aafc2e"},{"bytes":8008,"name":"publication.md","sha256":"9b8ea742a2a3a24678652eabca358f6872b51af0d001588634babd7bfd23b7fd"},{"bytes":7697,"name":"publication.txt","sha256":"e24cb824d9e5a51380c01eebdb1d8a1ba984b9d45e3ab0f4b13d4b6cb367ce7a"},{"bytes":2808,"name":"manifest.json","sha256":"4efc551656a419d97203b4b9163c4f19c8de502ba30d8f0bffa4a92c6ec0746d"},{"bytes":89,"name":"manifest.sig","sha256":"8b7baaa4e108c0e5137e6c15fba9831e4f98ebde42f60cafcababa39a1d095b2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"713b4824dbbb0808775f33eacaab6420f92eb1e7b01129e86f27020ae6b46360"}],"publication_id":"OT-2026-000010982"} Foam pad vacuum gripper, three zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010982
OpenTechnical
This publication supersedes OT-2026-000006760. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010982

Foam pad vacuum gripper, three zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
e24cb824d9e5a51380c01eebdb1d8a1ba984b9d45e3ab0f4b13d4b6cb367ce7a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, three isolation valves, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0017]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0018]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0026]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006760, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010982, “Foam pad vacuum gripper, three zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010982.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010982" title: "Foam pad vacuum gripper, three zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010982" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Foam pad vacuum gripper, three zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, three isolation valves, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006760, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010982 Foam pad vacuum gripper, three zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010982 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, three isolation valves, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0017] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0018] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006760, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010982 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010982 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, three isolation valves, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010982", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1108 }, "figures": [], "files": [ { "bytes": 18435, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "28f31d504a7089d7ef1e907df0b575a3333607b9a8990b2f7d5ad28305aafc2e" }, { "bytes": 8008, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9b8ea742a2a3a24678652eabca358f6872b51af0d001588634babd7bfd23b7fd" }, { "bytes": 7697, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e24cb824d9e5a51380c01eebdb1d8a1ba984b9d45e3ab0f4b13d4b6cb367ce7a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010982/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "isolation valve", "zone branch", "vent valve", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010982", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006760", "title": "Foam pad vacuum gripper, three zone face, per zone isolation, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7e5f-b7bc-83388979de0e" } bZOylMpUPY6EJrhURdEBgTf89AG2uCm1EQQOa07cEp2XnhHAoN3jbyrrkNcjJFiWuhTOvNGYdIDg0eTy04IkCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: bZOylMpUPY6EJrhURdEBgTf89AG2uCm1EQQOa07cEp2XnhHAoN3jbyrrkNcjJFiWuhTOvNGYdIDg0eTy04IkCw== {"files":[{"bytes":17929,"name":"index.html","sha256":"457815e343f6e8c036757319ed8f5706a8f0844d5c42ca8fb3d90afad696b978"},{"bytes":7461,"name":"publication.md","sha256":"05b1ae5bfc15dc4e10630e357c91d65ce1fc483141f0a2d374a3fe49b94427a0"},{"bytes":7153,"name":"publication.txt","sha256":"a7be021c3811f0f01665eeb203c084a35b5aacd79a724b69936417a2a972fa2c"},{"bytes":2795,"name":"manifest.json","sha256":"d745f3451e44183a6876b2d8571d71e066f934b75837840ecd6b1fdc9ae19f1e"},{"bytes":89,"name":"manifest.sig","sha256":"36ac57d85135c53170a941f543f5e6d0d29e7d683fc6cbc9041c4a2a740b7779"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6b915c81369ab7cc41564ce7aaa143852f12e637002d09eb36dfca3bd616628a"}],"publication_id":"OT-2026-000010983"} Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down - OpenTechnical OT-2026-000010983
OpenTechnical
This publication supersedes OT-2026-000006761. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010983

Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
a7be021c3811f0f01665eeb203c084a35b5aacd79a724b69936417a2a972fa2c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006761, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000010983, “Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010983.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010983" title: "Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010983" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006761, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000010983 Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010983 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006761, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010983 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010983 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006762. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010984

Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
17cff67999beb8c42e95a2b870f0ce32c08c189fe930f1d7f4fe436f2094c44d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006762, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010984, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010984.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010984" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010984" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" - "pressure sensing" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006762, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010984 Three bellows cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010984 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006762, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010984 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010984 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006763. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010985

Single cup vacuum gripper, two stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8a938f054e8eda59b4338f0738e71eada5ba84254fb1817f7785ed01b0d5218a

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006763, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010985, “Single cup vacuum gripper, two stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010985.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010985" title: "Single cup vacuum gripper, two stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010985" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" - "release control" --- # Single cup vacuum gripper, two stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006763, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010985 Single cup vacuum gripper, two stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010985 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006763, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010985 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010985 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010985", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 815 }, "figures": [], "files": [ { "bytes": 16250, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "266c448bdc6043b4e5c5770cdebf262c6271f88b12aadc1aeb1b739ca8844d12" }, { "bytes": 6198, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0b8c4f2511d944e60fe584a6d4300696671297e9f2c0c5ab0b2106bce81bb9d7" }, { "bytes": 5940, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8a938f054e8eda59b4338f0738e71eada5ba84254fb1817f7785ed01b0d5218a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010985/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010985", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006763", "title": "Single cup vacuum gripper, two stage ejector, vented before set-down", "uuid": "01a0ae6c-540e-747f-9748-2a4c16af8b94" } nfY0uxub7jHHowpukhU8/K8x0F79k6GcrNGBoHYQbO8XBYFufMjElqYf5zsMVhruhELlZUTt9U+k45L7TU+wBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: nfY0uxub7jHHowpukhU8/K8x0F79k6GcrNGBoHYQbO8XBYFufMjElqYf5zsMVhruhELlZUTt9U+k45L7TU+wBQ== {"files":[{"bytes":16517,"name":"index.html","sha256":"b12bcf05bac63540c1d5558fe690bcb12381fc863f08a6d7ad19e720d423d067"},{"bytes":6387,"name":"publication.md","sha256":"49ca0d8011de4976f0d301b8eaa67b8c695d1acd89d214516d6510b95f75fa21"},{"bytes":6063,"name":"publication.txt","sha256":"2367d4a13e2ea068445b24d14137f29a8507320143004b6b3024037b273ba335"},{"bytes":2815,"name":"manifest.json","sha256":"56680ca21d593fabd784406bad1be878930ae55ef900296d2cb9afc7b6e0831d"},{"bytes":89,"name":"manifest.sig","sha256":"6a767f41efd3e4654aaf6f0b3491a0044ca15f9c80bda5a9caca38a93759311f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bd2acde3ac6ce4f9c6697dd2d7e1b78f2138051aea4e50487dba8a5b24af2fae"}],"publication_id":"OT-2026-000010986"} Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010986
OpenTechnical
This publication supersedes OT-2026-000006764. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010986

Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
2367d4a13e2ea068445b24d14137f29a8507320143004b6b3024037b273ba335

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0016]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006764, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010986, “Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010986.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010986" title: "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010986" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006764, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010986 Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010986 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0016] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006764, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010986 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010986 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010986", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 819 }, "figures": [], "files": [ { "bytes": 16517, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b12bcf05bac63540c1d5558fe690bcb12381fc863f08a6d7ad19e720d423d067" }, { "bytes": 6387, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "49ca0d8011de4976f0d301b8eaa67b8c695d1acd89d214516d6510b95f75fa21" }, { "bytes": 6063, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2367d4a13e2ea068445b24d14137f29a8507320143004b6b3024037b273ba335" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010986/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010986", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006764", "title": "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-737e-bcc1-38bc7d4c9288" } K8XT2PT5KgQlrxjKzB2QyaD8/rlN0800CQqdTKHQ+8ozveGixT4myhxPh6/REinFl1E/s8rkzrrrgAZgo8AkCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: K8XT2PT5KgQlrxjKzB2QyaD8/rlN0800CQqdTKHQ+8ozveGixT4myhxPh6/REinFl1E/s8rkzrrrgAZgo8AkCA== {"files":[{"bytes":17051,"name":"index.html","sha256":"44f0970c43f55e3785c252bac96dd3d902941e4c8b785f5c1239faf819e86cdd"},{"bytes":6772,"name":"publication.md","sha256":"c57878392c87cf0cb820bea9123ffcf3113da4d7016c45cc0ed5b36fb284438d"},{"bytes":6473,"name":"publication.txt","sha256":"e8505cde620e823ff0f0b0ed25449789b44d723c5996231815c3f7fea060c38d"},{"bytes":2765,"name":"manifest.json","sha256":"ed07cd837b959885b69e1c4dffbbaf976400737358850922922cd7ec7d3585fd"},{"bytes":89,"name":"manifest.sig","sha256":"6d70b6425af6794580477a27f37489f02e2acf7d281e619946e417b64ba2a031"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e1d34fe2b0b9a53dc3d29e7bab6061f2620bdf8645b0a773994e908609a28986"}],"publication_id":"OT-2026-000010987"} Four bellows cup vacuum gripper, four zone face, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000010987
OpenTechnical
This publication supersedes OT-2026-000006765. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010987

Four bellows cup vacuum gripper, four zone face, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e8505cde620e823ff0f0b0ed25449789b44d723c5996231815c3f7fea060c38d

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006765, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010987, “Four bellows cup vacuum gripper, four zone face, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010987.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010987" title: "Four bellows cup vacuum gripper, four zone face, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010987" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four zone face, common isolation valve, three stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006765, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010987 Four bellows cup vacuum gripper, four zone face, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010987 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006765, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010987 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010987 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010987", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 905 }, "figures": [], "files": [ { "bytes": 17051, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "44f0970c43f55e3785c252bac96dd3d902941e4c8b785f5c1239faf819e86cdd" }, { "bytes": 6772, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c57878392c87cf0cb820bea9123ffcf3113da4d7016c45cc0ed5b36fb284438d" }, { "bytes": 6473, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e8505cde620e823ff0f0b0ed25449789b44d723c5996231815c3f7fea060c38d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010987/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010987", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006765", "title": "Four bellows cup vacuum gripper, four zone face, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae6c-540e-7641-b622-365888b37ae5" } jxUV+4NV9nxrIbknEzql/E+/h736mdZdZMqDyiyOsIu/55DcpMkBOEZjm7T6ykA9Rt2hFhr0ianrGq1gQ4yaBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jxUV+4NV9nxrIbknEzql/E+/h736mdZdZMqDyiyOsIu/55DcpMkBOEZjm7T6ykA9Rt2hFhr0ianrGq1gQ4yaBw== {"files":[{"bytes":16489,"name":"index.html","sha256":"b9166395c282710435d27f4e0d2ec71f87c1776fadda8341642b67970341c128"},{"bytes":6402,"name":"publication.md","sha256":"720bc510150d7dec9f6cd127cf6b8473b69c42931fc4c8c2ee6a563f81300ce6"},{"bytes":6133,"name":"publication.txt","sha256":"f73430ddf842bb2b92266dab50767e8b9d02a36a7b5b5b19452050d358c0802e"},{"bytes":2694,"name":"manifest.json","sha256":"8126ca2178a9d996d02bdc2ca92f7d8fc29d4d6a37c4f16bfc3723e08aae9adf"},{"bytes":89,"name":"manifest.sig","sha256":"c4a88640a630d6b7dd0b00dd89da9559e0a6e97915f0a838d294ba948054eda1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9eccf83ed3b38e098ab8d0a1ca53f2c0ccb48204411f94dca2d55ca4026f3932"}],"publication_id":"OT-2026-000010988"} Foam pad vacuum gripper, four zone face, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010988
OpenTechnical
This publication supersedes OT-2026-000006766. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010988

Foam pad vacuum gripper, four zone face, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f73430ddf842bb2b92266dab50767e8b9d02a36a7b5b5b19452050d358c0802e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006766, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010988, “Foam pad vacuum gripper, four zone face, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010988.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010988" title: "Foam pad vacuum gripper, four zone face, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010988" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Foam pad vacuum gripper, four zone face, three stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006766, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010988 Foam pad vacuum gripper, four zone face, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010988 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006766, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010988 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010988 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006768. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010989

Single bellows cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
83a866695d85d097297dbf88a5b42462749d862f41653a5d07e50f06fec806c2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006768, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010989, “Single bellows cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010989.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010989" title: "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010989" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Single bellows cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006768, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010989 Single bellows cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010989 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006768, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010989 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010989 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010989", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1052 }, "figures": [], "files": [ { "bytes": 18355, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "38fa5808a739d9c9dcc68a738dbcaa6d561e5c1571d8c7905ce1b15358180a3d" }, { "bytes": 7806, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2004a2397445fa579680242899d5dcfa038685a94437f722197ee7e456c3943b" }, { "bytes": 7485, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "83a866695d85d097297dbf88a5b42462749d862f41653a5d07e50f06fec806c2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010989/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010989", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006768", "title": "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7430-a104-9ae76def51b0" } O0hjg1RYAae7Vnbf32y+gX1Bok65js9VqTh21Rqe5RO70jl/nhRSYB+VKT42CNHjHIDCuYafr1rCzT30Ck2kAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: O0hjg1RYAae7Vnbf32y+gX1Bok65js9VqTh21Rqe5RO70jl/nhRSYB+VKT42CNHjHIDCuYafr1rCzT30Ck2kAQ== {"files":[{"bytes":18093,"name":"index.html","sha256":"42fb8ec36726a0fc9d925f84ae8bc5b1c35495c0333440fd7758063743200215"},{"bytes":7670,"name":"publication.md","sha256":"463b75e6a5e4d04866b0fb5361aa00d4466f0b225710bbc9ae46fa9d7063d4c6"},{"bytes":7385,"name":"publication.txt","sha256":"35f2ab82fb9c2023724f2e880bec7c19c8fc4a805483d656a5ec91a81e2003c5"},{"bytes":2768,"name":"manifest.json","sha256":"27d689decc6eb25e23381aa9fee906195a224cc101f13fb4df4c655f761c1378"},{"bytes":89,"name":"manifest.sig","sha256":"560ba6764801ae754fcedcca11b95f92f918eb9ba8fa8fcaf1f9ffd005ddf90d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c91ff57f42d91be75f3e3b4e0996374952b6ec9eb40dde650085e639825089f8"}],"publication_id":"OT-2026-000010990"} Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010990
OpenTechnical
This publication supersedes OT-2026-000006769. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010990

Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
35f2ab82fb9c2023724f2e880bec7c19c8fc4a805483d656a5ec91a81e2003c5

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0020]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0026]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006769, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010990, “Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010990.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010990" title: "Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010990" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "electric actuation" - "release control" --- # Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006769, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010990 Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010990 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0020] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006769, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010990 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010990 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010990", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1055 }, "figures": [], "files": [ { "bytes": 18093, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "42fb8ec36726a0fc9d925f84ae8bc5b1c35495c0333440fd7758063743200215" }, { "bytes": 7670, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "463b75e6a5e4d04866b0fb5361aa00d4466f0b225710bbc9ae46fa9d7063d4c6" }, { "bytes": 7385, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "35f2ab82fb9c2023724f2e880bec7c19c8fc4a805483d656a5ec91a81e2003c5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010990/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "zone branch", "vent valve", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010990", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006769", "title": "Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-773d-8d89-c8a86d76a2cb" } v8Q17WV1Mphub8/vcaqQk+eHqUvwCt6GvPzvBauXxa2JIUYxQ/PGX9jx95zEdgU7PfBt5FGXrosThGRreMReCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: v8Q17WV1Mphub8/vcaqQk+eHqUvwCt6GvPzvBauXxa2JIUYxQ/PGX9jx95zEdgU7PfBt5FGXrosThGRreMReCg== {"files":[{"bytes":17158,"name":"index.html","sha256":"02fa71b8dc083aed378e893aae6a02020f76987311255ca1def770ac0c31ad89"},{"bytes":6883,"name":"publication.md","sha256":"dc5a973839fa31a69906919d0323bebfe38d81c30882f5daca49de2197aef131"},{"bytes":6618,"name":"publication.txt","sha256":"7ab2e26df9b0da757ff4c3d4aae28ebc7eba7303e060f2215b4bc92f647f48bf"},{"bytes":2766,"name":"manifest.json","sha256":"3613cdd84d8e3b294f5f6e24d5592ac195f261018412b1d74c127fc3c0c0f0e7"},{"bytes":89,"name":"manifest.sig","sha256":"908aa7cdc97ef84174195e199d3065aa24e29d7c2618ed2c904100809ae0ce71"},{"bytes":227,"name":"manifest.sig.txt","sha256":"540e9cb257f80207b7447c9f08b9dbd4be381637ade19c30151c1b2e4be09953"}],"publication_id":"OT-2026-000010991"} Six pad foam vacuum gripper, six outlet manifold, pump fed, vented before set-down - OpenTechnical OT-2026-000010991
OpenTechnical
This publication supersedes OT-2026-000006770. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010991

Six pad foam vacuum gripper, six outlet manifold, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
7ab2e26df9b0da757ff4c3d4aae28ebc7eba7303e060f2215b4bc92f647f48bf

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006770, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010991, “Six pad foam vacuum gripper, six outlet manifold, pump fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010991.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010991" title: "Six pad foam vacuum gripper, six outlet manifold, pump fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010991" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "drop release" - "electric actuation" --- # Six pad foam vacuum gripper, six outlet manifold, pump fed, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006770, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010991 Six pad foam vacuum gripper, six outlet manifold, pump fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010991 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006770, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010991 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010991 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010991", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 921 }, "figures": [], "files": [ { "bytes": 17158, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "02fa71b8dc083aed378e893aae6a02020f76987311255ca1def770ac0c31ad89" }, { "bytes": 6883, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dc5a973839fa31a69906919d0323bebfe38d81c30882f5daca49de2197aef131" }, { "bytes": 6618, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7ab2e26df9b0da757ff4c3d4aae28ebc7eba7303e060f2215b4bc92f647f48bf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010991/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "contact detector", "vent valve", "contact sensing", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010991", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006770", "title": "Six pad foam vacuum gripper, six outlet manifold, pump fed, vented before set-down", "uuid": "01a0ae6c-540e-7828-b4df-eea71b56b0a3" } 2WRAFi3VN81TxANU1QaNKjz0WH9826vWlfuwAgFeoJaaB+T/6YvYIEGAYJizALye1WUXGaL0SQvxHMW6Vm6uDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2WRAFi3VN81TxANU1QaNKjz0WH9826vWlfuwAgFeoJaaB+T/6YvYIEGAYJizALye1WUXGaL0SQvxHMW6Vm6uDQ== {"files":[{"bytes":16621,"name":"index.html","sha256":"af6f8a10557295a31ba44eef8460c2d87cc8589912c136757e05198dfe38ae22"},{"bytes":6567,"name":"publication.md","sha256":"2987087ca660dd72349ea290f5a5b0976e9bebf90097db4e2bf36a063f96fe51"},{"bytes":6289,"name":"publication.txt","sha256":"4b31df297bfc1421673297e5a8781bbb060d0e2db636d6dd35597330c1f86376"},{"bytes":2752,"name":"manifest.json","sha256":"45cb7e4f932d48ce9fa58a71e3cfd3c84a0d48da0b78bdd39a3896b5ad9098b4"},{"bytes":89,"name":"manifest.sig","sha256":"f50b9ebce59cefde975815425fc9f27bbeb0a9c4bbeab6974ce9de7ec06e0f1c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2570610247236a847a72afdc3e7caa66086fca4af16d5d07183f41ce2b555f68"}],"publication_id":"OT-2026-000010992"} Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010992
OpenTechnical
This publication supersedes OT-2026-000006771. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010992

Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4b31df297bfc1421673297e5a8781bbb060d0e2db636d6dd35597330c1f86376

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0015]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006771, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010992, “Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010992.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010992" title: "Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010992" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" - "release control" --- # Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006771, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000010992 Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010992 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0015] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006771, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010992 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010992 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010992", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 876 }, "figures": [], "files": [ { "bytes": 16621, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "af6f8a10557295a31ba44eef8460c2d87cc8589912c136757e05198dfe38ae22" }, { "bytes": 6567, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2987087ca660dd72349ea290f5a5b0976e9bebf90097db4e2bf36a063f96fe51" }, { "bytes": 6289, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4b31df297bfc1421673297e5a8781bbb060d0e2db636d6dd35597330c1f86376" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010992/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010992", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006771", "title": "Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540e-705a-8736-0ab79fc09aeb" } v5R7m3GH521lozXqUe94FWF7DoeTztPXAnMKmG+fLmoyxgqOOIHcar1ss+BIfLY7781JSo5t5ldtePrdU9XIBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: v5R7m3GH521lozXqUe94FWF7DoeTztPXAnMKmG+fLmoyxgqOOIHcar1ss+BIfLY7781JSo5t5ldtePrdU9XIBQ== {"files":[{"bytes":16782,"name":"index.html","sha256":"0617e2a800ce994102111b68c1b4a853aa3e8c7c16220359434b6dc3a1eff7a3"},{"bytes":6690,"name":"publication.md","sha256":"9975226a464efd4c09402237d1046b27fa72080ecd6221a63f9707cb443dd9ea"},{"bytes":6399,"name":"publication.txt","sha256":"7978afe389b35df6fd13f94e417f20b317b510cef56bca5bd9881d881ea0466f"},{"bytes":2769,"name":"manifest.json","sha256":"6554b1f8f3e9304db99717cfb5507e41e6408c86904e5716733d0b3fe7b8049a"},{"bytes":89,"name":"manifest.sig","sha256":"244aa9f9e120a68c0fce570873ba360731c59551e1c66e849870c7b6c38090ac"},{"bytes":227,"name":"manifest.sig.txt","sha256":"70e8602df6659a1608c5d96e2114df236842436e1be10bd8ba691cfe0c1f9fc3"}],"publication_id":"OT-2026-000010993"} Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000010993
OpenTechnical
This publication supersedes OT-2026-000006773. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010993

Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
7978afe389b35df6fd13f94e417f20b317b510cef56bca5bd9881d881ea0466f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006773, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010993, “Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010993.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010993" title: "Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010993" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006773, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010993 Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010993 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006773, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010993 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010993 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010993", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 886 }, "figures": [], "files": [ { "bytes": 16782, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0617e2a800ce994102111b68c1b4a853aa3e8c7c16220359434b6dc3a1eff7a3" }, { "bytes": 6690, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9975226a464efd4c09402237d1046b27fa72080ecd6221a63f9707cb443dd9ea" }, { "bytes": 6399, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7978afe389b35df6fd13f94e417f20b317b510cef56bca5bd9881d881ea0466f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010993/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010993", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006773", "title": "Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7590-b3e0-6f22937fe1bc" } 9LENGH9UFjqP1MPreFa0JWFnRa3FHMDuugJc7Emx8pN7YRIEokZcN7ygW8OgWD4FYVcVTJnSMvPNqbHyyMYlAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9LENGH9UFjqP1MPreFa0JWFnRa3FHMDuugJc7Emx8pN7YRIEokZcN7ygW8OgWD4FYVcVTJnSMvPNqbHyyMYlAA== {"files":[{"bytes":16494,"name":"index.html","sha256":"389e355ca3a1273973e7dab112a88c4d396cd28b4d1d49ee2f7c6d562cc5bc0d"},{"bytes":6306,"name":"publication.md","sha256":"2680a6bb8f68e3f4971f34555ff9ddd91fd03586996efb1217c24b8528b38e19"},{"bytes":6031,"name":"publication.txt","sha256":"dfff9193a39e08364a906c07f25d0074825090158bd926c1dc05092f0d773b8a"},{"bytes":2732,"name":"manifest.json","sha256":"50ffc36a17937a03ff308bdde6b79a1408462970cb4630b31d389ea05d139460"},{"bytes":89,"name":"manifest.sig","sha256":"df4e6d720dd686cda3f2acf14800b70df97288b3e67306db3dcb6a0d7f24102d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8cbf4cd49f6d8e027aafce3b21c74e30a87d0224098070ef570cf124c3065fd6"}],"publication_id":"OT-2026-000010994"} Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down - OpenTechnical OT-2026-000010994
OpenTechnical
This publication supersedes OT-2026-000006774. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010994

Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
dfff9193a39e08364a906c07f25d0074825090158bd926c1dc05092f0d773b8a

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006774, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010994, “Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010994.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010994" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010994" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006774, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010994 Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010994 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006774, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010994 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010994 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010994", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 822 }, "figures": [], "files": [ { "bytes": 16494, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "389e355ca3a1273973e7dab112a88c4d396cd28b4d1d49ee2f7c6d562cc5bc0d" }, { "bytes": 6306, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2680a6bb8f68e3f4971f34555ff9ddd91fd03586996efb1217c24b8528b38e19" }, { "bytes": 6031, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dfff9193a39e08364a906c07f25d0074825090158bd926c1dc05092f0d773b8a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010994/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010994", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006774", "title": "Two cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae6c-540e-7963-916f-90971ca5d2bc" } 9wYYMWAOetJaWgfsRP7JRm+7pJG5UmMuqwM6BHxfli5ulD3HA1Odc6CL3KgY773OAQlHqj7dpXM9iotyveQnBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9wYYMWAOetJaWgfsRP7JRm+7pJG5UmMuqwM6BHxfli5ulD3HA1Odc6CL3KgY773OAQlHqj7dpXM9iotyveQnBg== {"files":[{"bytes":17551,"name":"index.html","sha256":"94428c56de444805956bb98d299100418769f3e3fbd1e6e9b81d5e7aa8246a2b"},{"bytes":7156,"name":"publication.md","sha256":"32e3ce70f627cd7af6692614e1169a78c22366267083bf56d87d164b022c4d00"},{"bytes":6884,"name":"publication.txt","sha256":"95629e697ed4217e673d071e8921f9eeefef077af5843b5dc8306794d3723553"},{"bytes":2766,"name":"manifest.json","sha256":"f1ba7a964b7442c5fbe02a4a8c0ac1541e995b01ed1da1c1fe0dfd2511978541"},{"bytes":89,"name":"manifest.sig","sha256":"fae35e6cdd19bdc04076781534d210593a90afcae24b5f4ea8789318af7ed464"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f373fdc5553e1523b209364533599d6580a540bfe8cee500c1f563bf60316a40"}],"publication_id":"OT-2026-000010995"} Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010995
OpenTechnical
This publication supersedes OT-2026-000006775. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010995

Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
95629e697ed4217e673d071e8921f9eeefef077af5843b5dc8306794d3723553

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006775, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010995, “Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010995.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010995" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010995" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006775, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010995 Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010995 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006775, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010995 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010995 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010995", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 957 }, "figures": [], "files": [ { "bytes": 17551, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "94428c56de444805956bb98d299100418769f3e3fbd1e6e9b81d5e7aa8246a2b" }, { "bytes": 7156, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "32e3ce70f627cd7af6692614e1169a78c22366267083bf56d87d164b022c4d00" }, { "bytes": 6884, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "95629e697ed4217e673d071e8921f9eeefef077af5843b5dc8306794d3723553" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010995/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010995", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006775", "title": "Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-70cc-960e-0f403505a8b3" } Pw7zYMtHglDnAhf/GaA8p0tcyJiW06HBubz+vJvxa2v+j6DrK6fW7AZ/sCW079q2G4FFzMyHfvK9l8h4NdenAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Pw7zYMtHglDnAhf/GaA8p0tcyJiW06HBubz+vJvxa2v+j6DrK6fW7AZ/sCW079q2G4FFzMyHfvK9l8h4NdenAw== {"files":[{"bytes":17034,"name":"index.html","sha256":"651644123ecf63eee70da33592719478446632d973a81f475d9d3ac047f2f9be"},{"bytes":6768,"name":"publication.md","sha256":"4812a847acd1ea5d3bfc33df9c8cc92d870b767695f384ebfc98ce3b1c786db6"},{"bytes":6447,"name":"publication.txt","sha256":"82e6bbf1ec9e51d76f030eac544f79935567c5e91a1e7a0ae5f15d073a252c1b"},{"bytes":2824,"name":"manifest.json","sha256":"809215e1d05f32dc012092c78373f42d4ee3a271a1847c9dca2f1e5ec467adc5"},{"bytes":89,"name":"manifest.sig","sha256":"d093f9abc4287ca23137eadacbe8d7dbabf8ca3d3c0c0428aab201da7d94ef2b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"883207b7f6ecf14b78458dbd6a0459f2a2ac7ab2ac84cb2d1853e022cad4a2fb"}],"publication_id":"OT-2026-000010996"} Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010996
OpenTechnical
This publication supersedes OT-2026-000006776. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010996

Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
82e6bbf1ec9e51d76f030eac544f79935567c5e91a1e7a0ae5f15d073a252c1b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006776, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010996, “Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010996.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010996" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010996" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006776, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010996 Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010996 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006776, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010996 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010996 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010996", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 876 }, "figures": [], "files": [ { "bytes": 17034, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "651644123ecf63eee70da33592719478446632d973a81f475d9d3ac047f2f9be" }, { "bytes": 6768, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4812a847acd1ea5d3bfc33df9c8cc92d870b767695f384ebfc98ce3b1c786db6" }, { "bytes": 6447, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "82e6bbf1ec9e51d76f030eac544f79935567c5e91a1e7a0ae5f15d073a252c1b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010996/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010996", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006776", "title": "Two cup vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7d3b-a7ac-c3949e5efc2f" } NNw57vde7Pyl5fH7GyY0HZvSkrMuRvCM5REjhTQkmZoHQq+TtX/Gv2aJF8gKTfi68LiZyOS0Wz3gwDgsOBW0AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NNw57vde7Pyl5fH7GyY0HZvSkrMuRvCM5REjhTQkmZoHQq+TtX/Gv2aJF8gKTfi68LiZyOS0Wz3gwDgsOBW0AA== {"files":[{"bytes":17713,"name":"index.html","sha256":"9985d6ce99b530aa176285a98eba1d68a6abddc4795eae2372ddfd764beee19e"},{"bytes":7373,"name":"publication.md","sha256":"5f4f297ce071679ff3393fed71cb03fc65d531dbf54dafb6dee6d34f32f4999c"},{"bytes":7085,"name":"publication.txt","sha256":"bd501428b42a44312ce5fc2b2254013761883ff7c39b686d5b3fcec7db287d2e"},{"bytes":2766,"name":"manifest.json","sha256":"5ec4f1429aef929e718b02e255c4b0b95c986a4133d268c581039598fb7dad68"},{"bytes":89,"name":"manifest.sig","sha256":"a59fa305e86d7263ba7b4a74c4ce0e06be9b11a7ddc3293f7c5a8f4ed93ca682"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b2bb02c3f801ffc52057fe3f08dca96206c5bf4a0e5f46828746e2ced1dbd976"}],"publication_id":"OT-2026-000010997"} Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010997
OpenTechnical
This publication supersedes OT-2026-000006777. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010997

Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bd501428b42a44312ce5fc2b2254013761883ff7c39b686d5b3fcec7db287d2e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006777, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000010997, “Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010997.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010997" title: "Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010997" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006777, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000010997 Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010997 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006777, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010997 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010997 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006778. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010998

Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
63fb930b89dfe0198eaa429565914e4fe3fdc69d40e9e55c6405d2745af7347d

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006778, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000010998, “Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010998.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010998" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010998" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006778, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000010998 Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010998 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006778, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010998 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010998 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010998", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 898 }, "figures": [], "files": [ { "bytes": 17109, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "45f51df41ab6f571e812316a92fe2011c48ce578dcc1616e96160030558eb5a0" }, { "bytes": 6807, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ff8780f08e36305bdfe833df7c8f41a4cca6e5fe36d064d5d5042e806f8942a4" }, { "bytes": 6532, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "63fb930b89dfe0198eaa429565914e4fe3fdc69d40e9e55c6405d2745af7347d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010998/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010998", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006778", "title": "Four pad foam vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7672-8f57-3ca013745960" } wWguvRRmX8tJ4Dbs42qvGBs0sRoDdOjBm1pTrl+WWJkGIaKL9o767yShDdflE8Te+X13+gveGoyPxzpzio0CBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wWguvRRmX8tJ4Dbs42qvGBs0sRoDdOjBm1pTrl+WWJkGIaKL9o767yShDdflE8Te+X13+gveGoyPxzpzio0CBg== {"files":[{"bytes":19574,"name":"index.html","sha256":"7bd66545f9ddeef508b930b0a4b021007101f8ea19d08a680753fab9b56e94ce"},{"bytes":8780,"name":"publication.md","sha256":"52b3d5cbeb495264e4f1c6c8b40d3e42e0f081b82ac3c74af53340592e9d5a1e"},{"bytes":8474,"name":"publication.txt","sha256":"7dacc5b8117532b6a6589251fd9832f22cbb3c94b6b235ea73b90e531df91196"},{"bytes":2824,"name":"manifest.json","sha256":"c9603dfaae6384c873de7caf4deea3a494baa27da59bae66d3e1dbec8ed8af21"},{"bytes":89,"name":"manifest.sig","sha256":"4d5d1220aa2fdd902579812fb513db77db2e2ccad6cf41eaae6d1a3a55ad22e2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3e4b64021b9d1fb450059fa79d54e1e432739b9e19073ca12359152fb7f8067d"}],"publication_id":"OT-2026-000010999"} Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000010999
OpenTechnical
This publication supersedes OT-2026-000006779. The earlier publication remains publicly accessible and unchanged.

OT-2026-000010999

Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
7dacc5b8117532b6a6589251fd9832f22cbb3c94b6b235ea73b90e531df91196

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0027]

  • The workpiece is held until the vent valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0030]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0034]This publication supersedes OT-2026-000006779, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000010999, “Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000010999.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000010999" title: "Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000010999" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0034] This publication supersedes OT-2026-000006779, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000010999 Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000010999 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0027] - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0034] This publication supersedes OT-2026-000006779, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000010999 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000010999 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000010999", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1212 }, "figures": [], "files": [ { "bytes": 19574, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7bd66545f9ddeef508b930b0a4b021007101f8ea19d08a680753fab9b56e94ce" }, { "bytes": 8780, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "52b3d5cbeb495264e4f1c6c8b40d3e42e0f081b82ac3c74af53340592e9d5a1e" }, { "bytes": 8474, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7dacc5b8117532b6a6589251fd9832f22cbb3c94b6b235ea73b90e531df91196" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000010999/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "pressure sensor", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000010999", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006779", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-74f7-8a94-d89edcec1c1f" } q/Uwka051PPgCQg6f31sBOK2nyo7Z230aUSQh3la5w4Phh3k44snShG2BiseNxjkXkw/Np0bwo+TrhUTh7ZvAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: q/Uwka051PPgCQg6f31sBOK2nyo7Z230aUSQh3la5w4Phh3k44snShG2BiseNxjkXkw/Np0bwo+TrhUTh7ZvAA== {"files":[{"bytes":16577,"name":"index.html","sha256":"d00e1bcc1a8c4dfe7de156ee403f97246f5e87f36658a69e5adaaabf812884fb"},{"bytes":6397,"name":"publication.md","sha256":"069ac57c8bc1c0e558bd606fb84c1d864aec15193d1620cbabfe2e88dd47f5d0"},{"bytes":6112,"name":"publication.txt","sha256":"619cb428546326fca08dc7e34d71a38e070b62960f0d052d8d600043e5ce6d89"},{"bytes":2738,"name":"manifest.json","sha256":"960cf0ab37fde823aa78463cd3589e6b6b3a7f4b48e2247b531ee5a7340bb027"},{"bytes":89,"name":"manifest.sig","sha256":"22c393b922b98bd938e7c463f24549492f7c5a6572115c992f8ab090ee6bc8b9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"32c33f5c30c04618cf4ec2cd21e46a8b8ba04d8940d8181aa23216f440d1a388"}],"publication_id":"OT-2026-000011000"} Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011000
OpenTechnical
This publication supersedes OT-2026-000006780. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011000

Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
619cb428546326fca08dc7e34d71a38e070b62960f0d052d8d600043e5ce6d89

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006780, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006919.

Publication information

Citation

OpenTechnical Publication OT-2026-000011000, “Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011000.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011000" title: "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011000" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "vacuum" --- # Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006780, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006919. OPENTECHNICAL PUBLICATION OT-2026-000011000 Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011000 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006780, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006919. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011000 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011000 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011000", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 835 }, "figures": [], "files": [ { "bytes": 16577, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d00e1bcc1a8c4dfe7de156ee403f97246f5e87f36658a69e5adaaabf812884fb" }, { "bytes": 6397, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "069ac57c8bc1c0e558bd606fb84c1d864aec15193d1620cbabfe2e88dd47f5d0" }, { "bytes": 6112, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "619cb428546326fca08dc7e34d71a38e070b62960f0d052d8d600043e5ce6d89" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011000/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011000", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006780", "title": "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540e-79f6-b63d-2ac6f8492c88" } 9WBZJS7yR8IFXPaWgUCbuJEwGL26g4p7SY+e7ZT5Mddjm7uqGGoBIjQNZQ2zRJeecvP3hUHvLGCpozpvORPuDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9WBZJS7yR8IFXPaWgUCbuJEwGL26g4p7SY+e7ZT5Mddjm7uqGGoBIjQNZQ2zRJeecvP3hUHvLGCpozpvORPuDQ== {"files":[{"bytes":17665,"name":"index.html","sha256":"e0dca7d19058fd503f1e93cfa3d2b54a961d52bb489399c97ec104bbd9620f76"},{"bytes":7331,"name":"publication.md","sha256":"c526cc19a44b6c0cad0815080e4473042df99d4a3b018a2b5358f4435fa62381"},{"bytes":7033,"name":"publication.txt","sha256":"a946d6083c9640bf82eb0e5b05eedfa3642d2fd7507a6a8e4a1d1c724508c71b"},{"bytes":2811,"name":"manifest.json","sha256":"fe42ea2bf10f46f12a88690f17047daab58f4756584949c6ae4979a9e5c99122"},{"bytes":89,"name":"manifest.sig","sha256":"769a371fed6a5e8a4ca5395695516625e0518e42627f73e2ca8e63557a8a2dce"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a9998a52e89bc51c76c2224c0f754a490da8df0c7be6079cdd42ad8ec7e9244c"}],"publication_id":"OT-2026-000011001"} Single cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011001
OpenTechnical
This publication supersedes OT-2026-000006781. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011001

Single cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a946d6083c9640bf82eb0e5b05eedfa3642d2fd7507a6a8e4a1d1c724508c71b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006781, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011001, “Single cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011001.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011001" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011001" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006781, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011001 Single cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011001 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006781, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011001 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011001 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011001", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 990 }, "figures": [], "files": [ { "bytes": 17665, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e0dca7d19058fd503f1e93cfa3d2b54a961d52bb489399c97ec104bbd9620f76" }, { "bytes": 7331, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c526cc19a44b6c0cad0815080e4473042df99d4a3b018a2b5358f4435fa62381" }, { "bytes": 7033, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a946d6083c9640bf82eb0e5b05eedfa3642d2fd7507a6a8e4a1d1c724508c71b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011001/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011001", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006781", "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540e-78d0-bda3-7fb703b869ce" } mMt3vYNwRIAip6lo7Y+JaE0lvfP+s77qGiH4GyNgIIpWGQzzFiG/ZA3Mn5MSxPGXvn32xKlL604SY6WedHtZAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mMt3vYNwRIAip6lo7Y+JaE0lvfP+s77qGiH4GyNgIIpWGQzzFiG/ZA3Mn5MSxPGXvn32xKlL604SY6WedHtZAQ== {"files":[{"bytes":17574,"name":"index.html","sha256":"06e7ccdc6e443ce47af64d6198377cf2303b4b125d85f4f12cde593a1f7aec26"},{"bytes":7152,"name":"publication.md","sha256":"81d0c363b664578e83f6ea3436be7c88ab1db9e2498f7ab3f215ddfd20b10951"},{"bytes":6839,"name":"publication.txt","sha256":"963b708a309efb3049f898333a20636c9012baa3daa4203b0ea36b68da1b2679"},{"bytes":2784,"name":"manifest.json","sha256":"e83286533612633fea5cff67cb06ab7e323d6e875b64af2ba67cdf2b59e5bb89"},{"bytes":89,"name":"manifest.sig","sha256":"74b4436a9d450ea9d6a59d4afb33ae356c88ba6615f2749e730591f7f1f279cb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"db2eed91ca6da480deada26553a41c63a79e828afa2220e443b47d5f27d36232"}],"publication_id":"OT-2026-000011002"} Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011002
OpenTechnical
This publication supersedes OT-2026-000006782. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011002

Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
963b708a309efb3049f898333a20636c9012baa3daa4203b0ea36b68da1b2679

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006782, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011002, “Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011002.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011002" title: "Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011002" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006782, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011002 Six cup vacuum gripper, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011002 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006782, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011002 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011002 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006783. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011003

Single bellows cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
82281e020be5ada592f1636389915c999a4a61275b0eea298da4bb92dbdbcc8f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0014]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0018]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0019]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006783, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011003, “Single bellows cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011003.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011003" title: "Single bellows cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011003" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" - "vacuum" --- # Single bellows cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006783, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011003 Single bellows cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011003 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0014] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006783, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011003 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011003 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011003", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 759 }, "figures": [], "files": [ { "bytes": 15834, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "132d0c1ba37ab455cd3b8a48549360e769b992e3f1fe7954ee28ec2842b885fe" }, { "bytes": 5869, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e5a70e8472ac2741722abad890ebded091d26cb0a5e397b77f68e418b2af2de6" }, { "bytes": 5592, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "82281e020be5ada592f1636389915c999a4a61275b0eea298da4bb92dbdbcc8f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011003/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "vent valve", "compressed air supply", "drop release", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011003", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006783", "title": "Single bellows cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7eef-bde5-75ece7ba5321" } v19UWOer+uoV7YxkjoLAJA44sISv1UY9gXRtbhbzllMXB1L9NJI5Fx80enfsH5dBuhjPW/uhGcXsNk+CJbOiBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: v19UWOer+uoV7YxkjoLAJA44sISv1UY9gXRtbhbzllMXB1L9NJI5Fx80enfsH5dBuhjPW/uhGcXsNk+CJbOiBw== {"files":[{"bytes":16089,"name":"index.html","sha256":"0f47b8e689c004d1c19d540f46eb288b1492f17f11742fdc64f3ff6a72f82cdf"},{"bytes":6013,"name":"publication.md","sha256":"cb937f2b754e49320d1d4794071c3e48a1eab1d12143e90496e6f3fe1308ea21"},{"bytes":5730,"name":"publication.txt","sha256":"ce9b7b4456659619e72da8b464dba96bd70ff81045541de26c8a1246416ddbb1"},{"bytes":2763,"name":"manifest.json","sha256":"4d9061d739c295e1241ed99d9db4a69c7571399511a7ccfe4310ca5b8fb0f24e"},{"bytes":89,"name":"manifest.sig","sha256":"082ea0213c75978c1a5ec92c2c7e99b8e8477e4f8cb9a75482db0c86feb04618"},{"bytes":227,"name":"manifest.sig.txt","sha256":"099da904157af7831e308b837c1800f74b8e87d574e705d7e931c82dc1841e5a"}],"publication_id":"OT-2026-000011004"} Three cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down - OpenTechnical OT-2026-000011004
OpenTechnical
This publication supersedes OT-2026-000006784. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011004

Three cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ce9b7b4456659619e72da8b464dba96bd70ff81045541de26c8a1246416ddbb1

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006784, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011004, “Three cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011004.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011004" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011004" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006784, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011004 Three cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011004 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006784, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011004 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011004 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011004", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 776 }, "figures": [], "files": [ { "bytes": 16089, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0f47b8e689c004d1c19d540f46eb288b1492f17f11742fdc64f3ff6a72f82cdf" }, { "bytes": 6013, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cb937f2b754e49320d1d4794071c3e48a1eab1d12143e90496e6f3fe1308ea21" }, { "bytes": 5730, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ce9b7b4456659619e72da8b464dba96bd70ff81045541de26c8a1246416ddbb1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011004/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "vent valve", "compressed air supply", "drop release", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011004", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006784", "title": "Three cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down", "uuid": "01a0ae6c-540e-7fad-acc5-fd47798dd238" } EQm7GBLz60xHX0fdIawpPbasbdwgjrVJc1vzUeHaLTRIgiZC5HpOMFhif6Z44EfphzxoMPlfN/7z8ZbaYTxyDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EQm7GBLz60xHX0fdIawpPbasbdwgjrVJc1vzUeHaLTRIgiZC5HpOMFhif6Z44EfphzxoMPlfN/7z8ZbaYTxyDg== {"files":[{"bytes":16250,"name":"index.html","sha256":"c41fa7af1eddc3b87425fc99589c9f555454a8f47fc3a7058964a9ccad4f91fa"},{"bytes":6105,"name":"publication.md","sha256":"5415d5842f7783b7633bb1f8efb1bcc36593867aa80d07b6b39fdcf514916d2a"},{"bytes":5817,"name":"publication.txt","sha256":"cb8747dd0840c9ad97a353a3f263524ae875da02d3e96d8d9bc31074fadc83ac"},{"bytes":2741,"name":"manifest.json","sha256":"4de9653c6b5405e5616e0dc4873c80c89a556a80f2f8d51d91c6fa7a7cf89a63"},{"bytes":89,"name":"manifest.sig","sha256":"bb96a2080027c77c34b78fb9624f8be54464e4ca020f5ea367f9eb78c69d8915"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c41111692f2702006a7b98ba015c1b3ead96fc9d884a566f600e1edd2c34d9e9"}],"publication_id":"OT-2026-000011005"} Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000011005
OpenTechnical
This publication supersedes OT-2026-000006786. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011005

Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
cb8747dd0840c9ad97a353a3f263524ae875da02d3e96d8d9bc31074fadc83ac

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0016]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006786, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011005, “Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011005.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011005" title: "Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011005" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006786, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011005 Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011005 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0016] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006786, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011005 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011005 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006787. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011006

Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
60171df9827edd1a362561e0fc7264500bb9d7e143af8d3ea9c6dcabbc7ae8ed

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0015]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006787, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011006, “Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011006.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011006" title: "Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011006" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "vent valve" - "compressed air supply" - "drop release" - "electric actuation" - "release control" - "tool changing" --- # Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006787, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011006 Single cup vacuum gripper, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011006 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0015] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006787, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011006 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011006 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006790. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011007

Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0aef5556dd3e69e62077d8612d00560f438cac5d734ad23bb74559af43384d11

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006790, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011007, “Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011007.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011007" title: "Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011007" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006790, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011007 Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011007 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006790, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011007 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011007 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006791. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011008

Four cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f6bbed21cacf5a9f821db876530858ac57b011963932afc81737a0f23e77fb3d

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006791, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011008, “Four cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011008.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011008" title: "Four cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011008" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006791, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011008 Four cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011008 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006791, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011008 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011008 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011008", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 763 }, "figures": [], "files": [ { "bytes": 16040, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b78b1f9731d61a4454263e9a45b771c9d87423b7f2cfc818256ce446dfc001b8" }, { "bytes": 5917, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "86189759b6a18b4bdcc57820c328754741d7667ff542bdea675e71d12413bdaa" }, { "bytes": 5620, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f6bbed21cacf5a9f821db876530858ac57b011963932afc81737a0f23e77fb3d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011008/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011008", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006791", "title": "Four cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae6c-540e-711f-afe2-1b259eef68fa" } s3eq6M9AYGo9D0c9vexh89uK7MzFyUff9WEvK346MK8DCTiMwcLv56vB9qk5ch9b29TWpCz71WO9vXDqJMwABg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: s3eq6M9AYGo9D0c9vexh89uK7MzFyUff9WEvK346MK8DCTiMwcLv56vB9qk5ch9b29TWpCz71WO9vXDqJMwABg== {"files":[{"bytes":16540,"name":"index.html","sha256":"80569dff9793257760729c1f5db2677b7110b0149976688f8024a2f20a0d3b9a"},{"bytes":6340,"name":"publication.md","sha256":"5939ea5db9d7c26ec2350642d227b05521ac4381a86d891221a2d2d0303add53"},{"bytes":6059,"name":"publication.txt","sha256":"031f350dfbd11c8e6b1b66bd3fc50ae5edced789e3419c762f2d7041e5013b86"},{"bytes":2740,"name":"manifest.json","sha256":"5ed57519903296e5662f2512938144d95353bc40a181d097ff649dbfe6f3c78e"},{"bytes":89,"name":"manifest.sig","sha256":"987bc94abfc9b05df43ef526e5f3ceea782477305522a3ab2b9c479463a61354"},{"bytes":227,"name":"manifest.sig.txt","sha256":"87b4aecedc1c20310eb5bf369204353235e3583be39d1f51cc5b462cb4f9b9f9"}],"publication_id":"OT-2026-000011009"} Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down - OpenTechnical OT-2026-000011009
OpenTechnical
This publication supersedes OT-2026-000006792. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011009

Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
031f350dfbd11c8e6b1b66bd3fc50ae5edced789e3419c762f2d7041e5013b86

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006792, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011009, “Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011009.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011009" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011009" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006792, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011009 Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011009 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006792, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011009 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011009 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011009", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 822 }, "figures": [], "files": [ { "bytes": 16540, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "80569dff9793257760729c1f5db2677b7110b0149976688f8024a2f20a0d3b9a" }, { "bytes": 6340, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5939ea5db9d7c26ec2350642d227b05521ac4381a86d891221a2d2d0303add53" }, { "bytes": 6059, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "031f350dfbd11c8e6b1b66bd3fc50ae5edced789e3419c762f2d7041e5013b86" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011009/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011009", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006792", "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, vented after set-down", "uuid": "01a0ae6c-540e-7a7b-bbc8-0127fdd54c01" } 6aY+5Cj3f8voxvo1Dqn/FJVNVSUT7LVgXD6Vdr7vaeeoAUlkVl+sLKp5FRH+G2Aj2+zB6/uMIrU6mWb4M5ckAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6aY+5Cj3f8voxvo1Dqn/FJVNVSUT7LVgXD6Vdr7vaeeoAUlkVl+sLKp5FRH+G2Aj2+zB6/uMIrU6mWb4M5ckAg== {"files":[{"bytes":17042,"name":"index.html","sha256":"2bb8f9e7aa42e2c6dcc2ed6decbfcb1d4d8bf546ed399298ee7ca61a6afac09a"},{"bytes":6806,"name":"publication.md","sha256":"44f2033c9e117b102302f666360342ca6a9fe3f6787a784333c5d1489515fd11"},{"bytes":6513,"name":"publication.txt","sha256":"32727168fe47da58972ef2703a8b98b4b67aa0b1ecf0d2237b39ad7ae6f3162f"},{"bytes":2752,"name":"manifest.json","sha256":"cff4574afd721440d36fbe3bff50374399300defec7cd62d15132173d705e304"},{"bytes":89,"name":"manifest.sig","sha256":"1e7d1e4d9b3ffc962b4e2044ad2ceb3cdf0866add3846296b6885c48b58085c3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6e1da19206373b9aabca6f886d1654ae3225a505695c8e9edd1f975ca16f538f"}],"publication_id":"OT-2026-000011010"} Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011010
OpenTechnical
This publication supersedes OT-2026-000006793. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011010

Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
32727168fe47da58972ef2703a8b98b4b67aa0b1ecf0d2237b39ad7ae6f3162f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006793, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011010, “Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011010.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011010" title: "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011010" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "tool changing" --- # Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006793, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011010 Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011010 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006793, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011010 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011010 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011010", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 897 }, "figures": [], "files": [ { "bytes": 17042, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2bb8f9e7aa42e2c6dcc2ed6decbfcb1d4d8bf546ed399298ee7ca61a6afac09a" }, { "bytes": 6806, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "44f2033c9e117b102302f666360342ca6a9fe3f6787a784333c5d1489515fd11" }, { "bytes": 6513, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "32727168fe47da58972ef2703a8b98b4b67aa0b1ecf0d2237b39ad7ae6f3162f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011010/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011010", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006793", "title": "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7412-8b47-ed55fedf992b" } sj5rn4RXJ1rQtdjqMaKb73ve0+3p1QaEVXNvZ4u8FqLrpWDf8Uw8/H8PtouTUp5EqJa8ZZKnQyf/kt85BC+7Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sj5rn4RXJ1rQtdjqMaKb73ve0+3p1QaEVXNvZ4u8FqLrpWDf8Uw8/H8PtouTUp5EqJa8ZZKnQyf/kt85BC+7Bg== {"files":[{"bytes":17479,"name":"index.html","sha256":"4fc333f8931796ed7eb2e072dbc560fbcd1ff4b3c2e135b80921d15ef9084764"},{"bytes":7166,"name":"publication.md","sha256":"5e44e5b9ea7ec6aae1e507022c6dc26f21c7e4f05de504286a480f074d3d6a05"},{"bytes":6874,"name":"publication.txt","sha256":"5b9f25eafb34603ca7f8006893531d75f294aef2066a040e8bdb26b75aa7b1d6"},{"bytes":2810,"name":"manifest.json","sha256":"ba06c4d64d48ae936fdd3b4d10c3f1a53e3f6011061aeeca8952e02797919f18"},{"bytes":89,"name":"manifest.sig","sha256":"2d42bede3c8df14727e552a261cd6f4e354d864b82b8e3217b3edc7ac673ff7b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d1b443dbc864d896cfc728092992551c012450f90c404e62c0aa37e5d4fa4a28"}],"publication_id":"OT-2026-000011011"} Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011011
OpenTechnical
This publication supersedes OT-2026-000006794. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011011

Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
5b9f25eafb34603ca7f8006893531d75f294aef2066a040e8bdb26b75aa7b1d6

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0018]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006794, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011011, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011011.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011011" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011011" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006794, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011011 Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011011 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0018] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006794, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011011 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011011 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011011", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 948 }, "figures": [], "files": [ { "bytes": 17479, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4fc333f8931796ed7eb2e072dbc560fbcd1ff4b3c2e135b80921d15ef9084764" }, { "bytes": 7166, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5e44e5b9ea7ec6aae1e507022c6dc26f21c7e4f05de504286a480f074d3d6a05" }, { "bytes": 6874, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5b9f25eafb34603ca7f8006893531d75f294aef2066a040e8bdb26b75aa7b1d6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011011/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011011", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006794", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-71b6-a398-ea9a4c388dae" } uK1D+2LjYyOOulvMkf/GQfJG0lkTkO3/oVYB9vQ8+vVVO9CmBmKnyGgGMaDfb5k3//+E5enks5pHhE8nfHrgAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uK1D+2LjYyOOulvMkf/GQfJG0lkTkO3/oVYB9vQ8+vVVO9CmBmKnyGgGMaDfb5k3//+E5enks5pHhE8nfHrgAg== {"files":[{"bytes":17055,"name":"index.html","sha256":"ceb5f4f524d5649d56f1a136ea66a60b20192920547454c1cfaca2f8dffae57b"},{"bytes":6865,"name":"publication.md","sha256":"e4395b52a4b4579f982374fb1d52861b937ca84bbd42a88ebcea0cffff7a67cd"},{"bytes":6603,"name":"publication.txt","sha256":"f1a9848bc6031c7958e3f8fe93b64f86cf1dbfba79ecfbd0c13902a318db2a72"},{"bytes":2732,"name":"manifest.json","sha256":"b40320ef3b9f1d0d429a0e5c0064c9a38aa7fbd9abbc9f62ab11acb564ff13fe"},{"bytes":89,"name":"manifest.sig","sha256":"9919a02d03da3510d2950e1a3cf889233c040b8ceffbc2281d991e9c3ffe9128"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6b88142af924e0c37f2afef0a1ebf50c0b95d3838389c9694f45aaabc66fe80a"}],"publication_id":"OT-2026-000011012"} Two cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011012
OpenTechnical
This publication supersedes OT-2026-000006795. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011012

Two cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f1a9848bc6031c7958e3f8fe93b64f86cf1dbfba79ecfbd0c13902a318db2a72

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006795, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011012, “Two cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011012.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011012" title: "Two cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011012" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Two cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006795, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011012 Two cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011012 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006795, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011012 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011012 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011012", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 25, "words": 915 }, "figures": [], "files": [ { "bytes": 17055, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ceb5f4f524d5649d56f1a136ea66a60b20192920547454c1cfaca2f8dffae57b" }, { "bytes": 6865, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e4395b52a4b4579f982374fb1d52861b937ca84bbd42a88ebcea0cffff7a67cd" }, { "bytes": 6603, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f1a9848bc6031c7958e3f8fe93b64f86cf1dbfba79ecfbd0c13902a318db2a72" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011012/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "zone branch", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011012", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006795", "title": "Two cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-74d0-8f9c-dc26ebf5921e" } JZYzVuSfo3v/e/zcIPeW+fUkBMLEsVu0YDwRoB+B1B4e/CGDe5ZCnpva6wcQDIurMpb7EydsJN/TfBEPTstSCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JZYzVuSfo3v/e/zcIPeW+fUkBMLEsVu0YDwRoB+B1B4e/CGDe5ZCnpva6wcQDIurMpb7EydsJN/TfBEPTstSCQ== {"files":[{"bytes":17235,"name":"index.html","sha256":"50a624a5b9ff1ddfa1d26850091a77e9ecaae721ac9330e07b13913387b61d1d"},{"bytes":6952,"name":"publication.md","sha256":"478d50d59c8cac7fe2de8c993e28c35e04c5ce9ca704cbc092d9b3bbd68cd4fc"},{"bytes":6643,"name":"publication.txt","sha256":"3ef22f1e4507fe34a940d28658ba13fee38456697b8bcf48fe2d4ccf40b19b66"},{"bytes":2816,"name":"manifest.json","sha256":"c73e67b99f60044c87c83101c89040f18fdcf55af63af80c8c1e7c7360d9019c"},{"bytes":89,"name":"manifest.sig","sha256":"a9deecd64000bee7d2642a7b6c1de2f26d97a87ebda01156d2382566a37fff42"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f4032632c27f6338e30fadc1361946acb13e8147945b77ca153585bf07252248"}],"publication_id":"OT-2026-000011013"} Single bellows cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000011013
OpenTechnical
This publication supersedes OT-2026-000006797. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011013

Single bellows cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
3ef22f1e4507fe34a940d28658ba13fee38456697b8bcf48fe2d4ccf40b19b66

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006797, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011013, “Single bellows cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011013.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011013" title: "Single bellows cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011013" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single bellows cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006797, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011013 Single bellows cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011013 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006797, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011013 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011013 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011013", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 931 }, "figures": [], "files": [ { "bytes": 17235, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "50a624a5b9ff1ddfa1d26850091a77e9ecaae721ac9330e07b13913387b61d1d" }, { "bytes": 6952, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "478d50d59c8cac7fe2de8c993e28c35e04c5ce9ca704cbc092d9b3bbd68cd4fc" }, { "bytes": 6643, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3ef22f1e4507fe34a940d28658ba13fee38456697b8bcf48fe2d4ccf40b19b66" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011013/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011013", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006797", "title": "Single bellows cup vacuum gripper, common isolation valve, three stage ejector, pulsed blow-off before set-down", "uuid": "01a0ae6c-540e-72de-8df0-bf530a607ede" } h6o/yfEymnO7aqQZOUVGbHqlsheGFwlniqEPEQWCt/9mJqY0lr2VpmCtnNNyB8gKkfNqFKbGxb9udb0OUVbzAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: h6o/yfEymnO7aqQZOUVGbHqlsheGFwlniqEPEQWCt/9mJqY0lr2VpmCtnNNyB8gKkfNqFKbGxb9udb0OUVbzAg== {"files":[{"bytes":16849,"name":"index.html","sha256":"18510beba00baaab22ad214de0b1a5a2701089f78cfbfd3899a91e210e4ba32d"},{"bytes":6785,"name":"publication.md","sha256":"b33f2a7accc10932ed42f1bb66f0199c633f69781c846e69a58ad91db667bcfe"},{"bytes":6472,"name":"publication.txt","sha256":"ad37230ef714d493d15f3bc52f5321780c836536685dcb75f9bd485f1e595a84"},{"bytes":2830,"name":"manifest.json","sha256":"03220636c2ffbe60342522f5d1f8c9c3f25647d7c38af3186e212765c18d80b4"},{"bytes":89,"name":"manifest.sig","sha256":"d771b2249da8a4521040b6e8098169832d97e51d37c714078dd45e25d638af5b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c9cd1a8bd987e600f5be11a303dde1dcbd200542df8cd361e377d60da8c17558"}],"publication_id":"OT-2026-000011014"} Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011014
OpenTechnical
This publication supersedes OT-2026-000006798. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011014

Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
ad37230ef714d493d15f3bc52f5321780c836536685dcb75f9bd485f1e595a84

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006798, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011014, “Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011014.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011014" title: "Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011014" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006798, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011014 Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011014 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006798, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011014 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011014 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011014", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 895 }, "figures": [], "files": [ { "bytes": 16849, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "18510beba00baaab22ad214de0b1a5a2701089f78cfbfd3899a91e210e4ba32d" }, { "bytes": 6785, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b33f2a7accc10932ed42f1bb66f0199c633f69781c846e69a58ad91db667bcfe" }, { "bytes": 6472, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ad37230ef714d493d15f3bc52f5321780c836536685dcb75f9bd485f1e595a84" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011014/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "zone branch", "vent valve", "compressed air supply", "drop release", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011014", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006798", "title": "Four bellows cup vacuum gripper, four zone face, plant vacuum fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7b82-9bff-b508d3891a74" } ktnGE8zKqcKlcSgSHYVaq7jFdkjnvHPgJPth2oXmkBLo6C5MTjkzfuW+MDpoVy8Hd8LbESM9H33fDulg8uheBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ktnGE8zKqcKlcSgSHYVaq7jFdkjnvHPgJPth2oXmkBLo6C5MTjkzfuW+MDpoVy8Hd8LbESM9H33fDulg8uheBg== {"files":[{"bytes":18290,"name":"index.html","sha256":"2a9e5cef063a33db87e6b44746d8730a02fa0e66bafed7e636f6a49c2edf925f"},{"bytes":7747,"name":"publication.md","sha256":"8266930a1772d84c19cc6d3dd08c5dea8fcf9e9d55549c8e3d5a6337fb42ff4a"},{"bytes":7466,"name":"publication.txt","sha256":"e0ffb68592350f4c023e35e90d46de68d8de12411e54e8e0fc57afa72b73d354"},{"bytes":2788,"name":"manifest.json","sha256":"f551a8568750139ba86101863aafed23063635edb2294da74b295db044f5a7d5"},{"bytes":89,"name":"manifest.sig","sha256":"6b980f17f1c342010be8bf69e3413c33c41191a54ee5a528f9c418c634fd8c8d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"848a38e083bbb9cbfbd52d004bbd01543a7cb48b724b1cef86a05883fc23b1f0"}],"publication_id":"OT-2026-000011015"} Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011015
OpenTechnical
This publication supersedes OT-2026-000006799. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011015

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
e0ffb68592350f4c023e35e90d46de68d8de12411e54e8e0fc57afa72b73d354

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006799, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011015, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011015.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011015" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011015" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006799, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011015 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011015 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006799, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011015 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011015 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006800. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011016

Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4d8027950ea41ded0c1d800ec1c68ce6965d6e8e163c1705f23e3f62dda97a53

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006800, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011016, “Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011016.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011016" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011016" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "release control" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006800, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011016 Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011016 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006800, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011016 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011016 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006801. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011017

Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1fdd3c25a43526d27a1663c591618f9a1664284699689d163fcc0c9d3ceda969

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006801, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011017, “Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011017.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011017" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011017" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "release control" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006801, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011017 Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011017 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006801, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011017 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011017 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006803. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011018

Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
b7cb331acc0f14cd214a307e6301eb476c75463c2ca36cad8ecff524a967e8be

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006803, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011018, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011018.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011018" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011018" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006803, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011018 Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011018 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006803, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011018 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011018 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011018", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 804 }, "figures": [], "files": [ { "bytes": 16278, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6b396af8bc2b29d4522f458459cfa861b9ecefb41452e05cbd37cc46cfe1ee8a" }, { "bytes": 6187, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "133d1b7a1f09d4596c3bc6206754d397b42dabc2ea060120391a1995a1d1d449" }, { "bytes": 5911, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b7cb331acc0f14cd214a307e6301eb476c75463c2ca36cad8ecff524a967e8be" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011018/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011018", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006803", "title": "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7190-bb37-72399b90c379" } 8/yY7gOZk7+gCDG6rDDNoRYS+TYYOtbhCSALWku/hpYiGU1evczuzGDcgMzaQncf4QjXiEnzrGNHD72UcClPBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8/yY7gOZk7+gCDG6rDDNoRYS+TYYOtbhCSALWku/hpYiGU1evczuzGDcgMzaQncf4QjXiEnzrGNHD72UcClPBw== {"files":[{"bytes":17759,"name":"index.html","sha256":"cf570b63eeb291f93a7339b4e6aef1e097956ed71cfdddb40f806c5479bcdd79"},{"bytes":7330,"name":"publication.md","sha256":"e04b30a4cc41bcd3f134f90045cf5c510307efbf1d97423d26397e03a727dcc7"},{"bytes":7022,"name":"publication.txt","sha256":"36e353d79887d33932143237cfbaaf3f9160d42f10f908b10010f9b60b50b167"},{"bytes":2781,"name":"manifest.json","sha256":"dc772fce94bf5c2a5c7b719de26daea6ebcabb367c8046932063fc08e9e0c349"},{"bytes":89,"name":"manifest.sig","sha256":"f7740ef467de475b8a497c3c377d808894e739ca70c26e546f23483204a3d01c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"53f5d3317e6b69d791352e47e62346480c030dfce76fcef4d2713d240a9f42e4"}],"publication_id":"OT-2026-000011019"} Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011019
OpenTechnical
This publication supersedes OT-2026-000006804. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011019

Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
36e353d79887d33932143237cfbaaf3f9160d42f10f908b10010f9b60b50b167

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006804, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011019, “Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011019.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011019" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011019" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006804, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011019 Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011019 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006804, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011019 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011019 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011019", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 975 }, "figures": [], "files": [ { "bytes": 17759, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cf570b63eeb291f93a7339b4e6aef1e097956ed71cfdddb40f806c5479bcdd79" }, { "bytes": 7330, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e04b30a4cc41bcd3f134f90045cf5c510307efbf1d97423d26397e03a727dcc7" }, { "bytes": 7022, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "36e353d79887d33932143237cfbaaf3f9160d42f10f908b10010f9b60b50b167" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011019/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011019", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006804", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-762f-b3db-bf22cf795051" } VdSnnWnbrf4PP07buZSdOvqTHHWEl/sUJ0ld5xqdPOLVwXRxg5cBOpqDw7a2Ubi3JoYjLjKwc0V6MhIjNtpjCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VdSnnWnbrf4PP07buZSdOvqTHHWEl/sUJ0ld5xqdPOLVwXRxg5cBOpqDw7a2Ubi3JoYjLjKwc0V6MhIjNtpjCw== {"files":[{"bytes":16811,"name":"index.html","sha256":"f67566259842c3cd112299111fe76b10973fcf3494d78e8fc744657fbca9c9db"},{"bytes":6582,"name":"publication.md","sha256":"101043dccd954f28f2ec1ac3a95582d1aad8056549e590f57f52475109862b04"},{"bytes":6305,"name":"publication.txt","sha256":"a92e3b9574f6333f5228fc80f466fab33c90383ee201e80a628edaa7fbc93738"},{"bytes":2790,"name":"manifest.json","sha256":"b06bcef9d94cb74af7dc06119e1ecfa0765ffb5bbb504f996e335f79d2dc76b0"},{"bytes":89,"name":"manifest.sig","sha256":"c82a3eb119ab8e77cbdaed1fc170cc5346144a98f0ac0e97dddee0834dcbe78a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"42c3c84450852ae95ec9499e25596e791fae4f38dd2e881617d4156ec7cb2393"}],"publication_id":"OT-2026-000011020"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, vented before set-down - OpenTechnical OT-2026-000011020
OpenTechnical
This publication supersedes OT-2026-000006805. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011020

Two bellows cup vacuum gripper, two outlet manifold, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
a92e3b9574f6333f5228fc80f466fab33c90383ee201e80a628edaa7fbc93738

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006805, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011020, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011020.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011020" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011020" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "drop release" - "electric actuation" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006805, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011020 Two bellows cup vacuum gripper, two outlet manifold, pump fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011020 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006805, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011020 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011020 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006806. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011021

Three cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
768063ef3f9b4373f476ea1105c7cebd0a2fb90eba5bd30c11808a381d9f653e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006806, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011021, “Three cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011021.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011021" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011021" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006806, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011021 Three cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011021 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006806, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011021 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011021 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011021", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 857 }, "figures": [], "files": [ { "bytes": 16764, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "aa25b6ce900bb481257cd97168bc194e92a1e6dbadef863f2c4201281f4af9d1" }, { "bytes": 6583, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5010687093564765ba6aea891c13e7a5c6b24ce177b9306952c8a294ed1cc68f" }, { "bytes": 6277, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "768063ef3f9b4373f476ea1105c7cebd0a2fb90eba5bd30c11808a381d9f653e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011021/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011021", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006806", "title": "Three cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540e-784d-b13d-c24659599830" } /Z3wS3gN5juPaV9SAtE9jCYO5jfY9HrNj05vFAddHrKVIqBNlIYE8vQv55kHAjEWAtaTJ0CrHwB3WmLTaFDmAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /Z3wS3gN5juPaV9SAtE9jCYO5jfY9HrNj05vFAddHrKVIqBNlIYE8vQv55kHAjEWAtaTJ0CrHwB3WmLTaFDmAw== {"files":[{"bytes":17463,"name":"index.html","sha256":"3bea133382d5ba17b87641d11536753216ba64f70ed558cf3429bc15c427f1a9"},{"bytes":7139,"name":"publication.md","sha256":"bb51ae01be443ae8fe2826bbe86a93e6a3307fe88b41f65088b58f4b78ec413c"},{"bytes":6845,"name":"publication.txt","sha256":"7ebd974d9d12855d44fbeba06afa177d97dc941369df6d5455c68179eed3b8c7"},{"bytes":2795,"name":"manifest.json","sha256":"7d7149c39f23a37272cf76a32482628dbb1c335e46fef00abfef3c806fd6e6c0"},{"bytes":89,"name":"manifest.sig","sha256":"899a1c170e496f95295b3f72d03a832682e064a53d41911c295744fd6bad08ef"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ab171bce71c7f55eda1ead51e1c5f308d8d701373b840a1c41ea2ded6d13ee92"}],"publication_id":"OT-2026-000011022"} Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011022
OpenTechnical
This publication supersedes OT-2026-000006807. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011022

Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7ebd974d9d12855d44fbeba06afa177d97dc941369df6d5455c68179eed3b8c7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The remaining two manifold outlets are plugged and carry no line.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006807, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011022, “Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011022.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011022" title: "Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011022" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "electric actuation" --- # Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006807, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011022 Two cup vacuum gripper, two zone face, four outlet manifold, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011022 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006807, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011022 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011022 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006808. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011023

Two finger electric gripper, stripped after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Position and Presence Sensing
Document SHA-256
73ab60eb36e9387b6886c57f71a084dfd1cc132ea9bdc077c8c9a155882dc63d

Abstract

A mechanical finger gripper comprising one mounting flange, two gripper fingers, one contact detector and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact and separating a workpiece that stays on the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0005]One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone.

[0006]The gripper fingers are carried on the tool side of the mounting flange.

[0007]The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers.

[0008]The separating element acts on the workpiece held at the gripper fingers and pushes it clear of the face.

[0009]The robot side of the mounting flange is bolted to the robot flange.

[0010]The electric finger actuator is supplied from the electrical supply of the cell.

[0011]The separating element is driven from the compressed air supply of the cell.

[0012]The separating element is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller.

[0014]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator.

[0015]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0016]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator.

[0017]

  • After the gripper fingers have been opened, the workpiece is released by the separating element.

[0018]The cell controller reads the contact detector (on the frame) and commands the gripper fingers, the separating element; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down).

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006808, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006856.

Publication information

Citation

OpenTechnical Publication OT-2026-000011023, “Two finger electric gripper, stripped after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011023.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011023" title: "Two finger electric gripper, stripped after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011023" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" keywords: - "mechanical gripper" - "mounting flange" - "gripper finger" - "contact detector" - "separating element" - "compressed air supply" - "contact sensing" - "electric actuation" - "mechanical gripping" - "release control" --- # Two finger electric gripper, stripped after set-down ## Abstract A mechanical finger gripper comprising one mounting flange, two gripper fingers, one contact detector and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact and separating a workpiece that stays on the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] **One separating element.** The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0006] The gripper fingers are carried on the tool side of the mounting flange. [0007] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0008] The separating element acts on the workpiece held at the gripper fingers and pushes it clear of the face. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The electric finger actuator is supplied from the electrical supply of the cell. [0011] The separating element is driven from the compressed air supply of the cell. [0012] The separating element is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. - After the gripper fingers have been opened, the workpiece is released by the separating element. [0018] The cell controller reads the contact detector (on the frame) and commands the gripper fingers, the separating element; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006808, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006856. OPENTECHNICAL PUBLICATION OT-2026-000011023 Two finger electric gripper, stripped after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011023 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one mounting flange, two gripper fingers, one contact detector and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a mounting flange. It is arranged for starting the cycle at the moment of contact and separating a workpiece that stays on the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0005] One separating element. The separating element acts on the workpiece directly, so release does not depend on the holding mechanism alone. [0006] The gripper fingers are carried on the tool side of the mounting flange. [0007] The contact detector is mounted on the frame and reports the moment a workpiece is present between the fingers. [0008] The separating element acts on the workpiece held at the gripper fingers and pushes it clear of the face. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The electric finger actuator is supplied from the electrical supply of the cell. [0011] The separating element is driven from the compressed air supply of the cell. [0012] The separating element is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. [0014] - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. [0015] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0016] - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0017] - After the gripper fingers have been opened, the workpiece is released by the separating element. [0018] The cell controller reads the contact detector (on the frame) and commands the gripper fingers, the separating element; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the separating element: after set-down (sets when the separating element acts relative to set-down). 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2022339798-A1, US-2023381975-A1, US-8043071-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006808, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006856. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011023 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011023 { "abstract": "A mechanical finger gripper comprising one mounting flange, two gripper fingers, one contact detector and one separating element. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. After the gripper fingers have been opened, the workpiece is released by the separating element. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011023", "categories": [ "robotics-automation/end-effectors/mechanical-grippers", "sensors-controls-machine-vision/position-and-presence-sensing" ], "extent": { "figures": 0, "paragraphs": 21, "words": 668 }, "figures": [], "files": [ { "bytes": 15228, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6f45b4291dbdc1b9a6ba7d38af6805583b88f9556c194f105994e9a8b78ca3c" }, { "bytes": 5359, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "397b8d6882e98dafb63b59c07634bb5bbb06acf7670ce5b468d23bb1a22234e6" }, { "bytes": 5257, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "73ab60eb36e9387b6886c57f71a084dfd1cc132ea9bdc077c8c9a155882dc63d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011023/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "mechanical gripper", "mounting flange", "gripper finger", "contact detector", "separating element", "compressed air supply", "contact sensing", "electric actuation", "mechanical gripping", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011023", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006808", "title": "Two finger electric gripper, stripped after set-down", "uuid": "01a0ae6c-540e-76df-a495-19dbbec04350" } SnNKShYThuSq5sOmT9CfvfPh81oihsYuMnwdakSgl8WB6Q6hCCVWdrSNi7K/Wr1RnvEoYTLE8c2koBJagbRXCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SnNKShYThuSq5sOmT9CfvfPh81oihsYuMnwdakSgl8WB6Q6hCCVWdrSNi7K/Wr1RnvEoYTLE8c2koBJagbRXCA== {"files":[{"bytes":18980,"name":"index.html","sha256":"2c781bbbcccee0a55ce079cbc6ed68a33cf0efb3a2b12c5cd01938d847b18484"},{"bytes":8386,"name":"publication.md","sha256":"67e1281424f47767d3722512cb65311ddbad0b4ce65d89e8c38d458ea00b1ca8"},{"bytes":8107,"name":"publication.txt","sha256":"dab35d8b7d77dd3b15fdb282674c04e2a432991fcca1fc081d6c0323c232bcf4"},{"bytes":2778,"name":"manifest.json","sha256":"62b51caaa1a2ea6d74bcb331c3cca25062e69fd59f2d537ba1d96e974a652d88"},{"bytes":89,"name":"manifest.sig","sha256":"8df4494b9fcb4bbfd2d1e7af434867f755cd3d5906e59205c3d464e98b73c037"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f4c4a4766f43656d9df99082a92bdc0bc1d0d824e9e7c459e1a66b240c6956dd"}],"publication_id":"OT-2026-000011024"} Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011024
OpenTechnical
This publication supersedes OT-2026-000006809. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011024

Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
dab35d8b7d77dd3b15fdb282674c04e2a432991fcca1fc081d6c0323c232bcf4

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0022]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0028]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006809, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011024, “Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011024.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011024" title: "Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011024" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0028] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006809, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011024 Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011024 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0022] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0028] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006809, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011024 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011024 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two isolation valves, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011024", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1168 }, "figures": [], "files": [ { "bytes": 18980, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2c781bbbcccee0a55ce079cbc6ed68a33cf0efb3a2b12c5cd01938d847b18484" }, { "bytes": 8386, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "67e1281424f47767d3722512cb65311ddbad0b4ce65d89e8c38d458ea00b1ca8" }, { "bytes": 8107, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dab35d8b7d77dd3b15fdb282674c04e2a432991fcca1fc081d6c0323c232bcf4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011024/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011024", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006809", "title": "Two cup vacuum gripper, two zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-74db-8fcd-184ba6667d78" } 7cg+G8QDEPX/nYTmDLYuEj/5ZWCczf4K1o8dS4L2fjf8l+0PU6pZQNrAt6fIaKzmTL8KHgH9yJ9nBGSbwGx8Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7cg+G8QDEPX/nYTmDLYuEj/5ZWCczf4K1o8dS4L2fjf8l+0PU6pZQNrAt6fIaKzmTL8KHgH9yJ9nBGSbwGx8Dg== {"files":[{"bytes":18282,"name":"index.html","sha256":"e244885f1a4895f101bff3554133ef7c6b6d6c51437600f8fbc6832459d3936e"},{"bytes":7880,"name":"publication.md","sha256":"5a7a030936b1d1ab58d5af2523fa8a6b46d49ed337159785bb7bc0b6b51f83db"},{"bytes":7559,"name":"publication.txt","sha256":"46680fa2c563e014da438a3bf28c20db8b73c6397a4bb3eea2675dd546e9f183"},{"bytes":2815,"name":"manifest.json","sha256":"a0fdfdf5fab90defc44e8dc4aab376374ecf8918d8ec3d8bbf4438a69e6778b9"},{"bytes":89,"name":"manifest.sig","sha256":"a48b3db6631f77d1553e52ea9b51d3e735aed5f5bb8088c85c125ed3f6a30433"},{"bytes":227,"name":"manifest.sig.txt","sha256":"83e0becb6e432970f9a4f4fe55d0537ea59a23d1eeec4f34c4c963c7ffa85f75"}],"publication_id":"OT-2026-000011025"} Foam pad vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011025
OpenTechnical
This publication supersedes OT-2026-000006811. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011025

Foam pad vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
46680fa2c563e014da438a3bf28c20db8b73c6397a4bb3eea2675dd546e9f183

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006811, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011025, “Foam pad vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011025.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011025" title: "Foam pad vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011025" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" --- # Foam pad vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006811, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011025 Foam pad vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011025 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006811, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011025 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011025 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011025", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1073 }, "figures": [], "files": [ { "bytes": 18282, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e244885f1a4895f101bff3554133ef7c6b6d6c51437600f8fbc6832459d3936e" }, { "bytes": 7880, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5a7a030936b1d1ab58d5af2523fa8a6b46d49ed337159785bb7bc0b6b51f83db" }, { "bytes": 7559, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "46680fa2c563e014da438a3bf28c20db8b73c6397a4bb3eea2675dd546e9f183" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011025/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "plant vacuum supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011025", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006811", "title": "Foam pad vacuum gripper, three zone face, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7677-a64a-b7897d29a3d9" } 7Jh2JkhS5TMPHWe2HDWyku1y0OsH3qjPapgUTVSuF2EXjYA7QKq/kC+lBycVZ4KT7tAokcbwqt/JaQAbN3wLAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7Jh2JkhS5TMPHWe2HDWyku1y0OsH3qjPapgUTVSuF2EXjYA7QKq/kC+lBycVZ4KT7tAokcbwqt/JaQAbN3wLAw== {"files":[{"bytes":18557,"name":"index.html","sha256":"3c4cea18d6c03b6c59c95f7bf24659d02f6b75d4b5373dfec80a5fcad5ce4121"},{"bytes":8077,"name":"publication.md","sha256":"fc0545233e5341cf063efc832cbf33b0bd3c824b1ff122cb21c0698665899afe"},{"bytes":7771,"name":"publication.txt","sha256":"943efebe7055fe8253cb8277bceafbb0e517e239ee6244e983e9ee4dd2706658"},{"bytes":2808,"name":"manifest.json","sha256":"872732d6ea83e8739f990e0c56a03db7c004d373b7d6dd56fae94304949be630"},{"bytes":89,"name":"manifest.sig","sha256":"d0890b68ae34d290cd79466a9544c3c59aca5f15d9906c7718bf4a2f2913b201"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0b0913488ec3d921b3814de0f3d50641f7032b537e36df3c48d6e8ac87499350"}],"publication_id":"OT-2026-000011026"} Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011026
OpenTechnical
This publication supersedes OT-2026-000006812. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011026

Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
943efebe7055fe8253cb8277bceafbb0e517e239ee6244e983e9ee4dd2706658

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006812, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011026, “Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011026.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011026" title: "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011026" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "pressure sensing" --- # Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006812, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011026 Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011026 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006812, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011026 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011026 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011026", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1114 }, "figures": [], "files": [ { "bytes": 18557, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3c4cea18d6c03b6c59c95f7bf24659d02f6b75d4b5373dfec80a5fcad5ce4121" }, { "bytes": 8077, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fc0545233e5341cf063efc832cbf33b0bd3c824b1ff122cb21c0698665899afe" }, { "bytes": 7771, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "943efebe7055fe8253cb8277bceafbb0e517e239ee6244e983e9ee4dd2706658" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011026/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011026", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006812", "title": "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7aea-8f7c-01daf3ecc35a" } aWsFZt1Yg28golegK59wvgz7W8NgRNGd/IpzphxhBL4+rkcQQRJwyOeX863yDGDijlf9egPhNbxO43lgx5IfDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: aWsFZt1Yg28golegK59wvgz7W8NgRNGd/IpzphxhBL4+rkcQQRJwyOeX863yDGDijlf9egPhNbxO43lgx5IfDw== {"files":[{"bytes":18845,"name":"index.html","sha256":"9fa604325fd6a486739015042d541c34b35725ff632a81a44e12cae043310ac9"},{"bytes":8273,"name":"publication.md","sha256":"a909b3cb21f5225e78ab07fbfbbb816d43691853d1225b573508340441366ca1"},{"bytes":7958,"name":"publication.txt","sha256":"ee07b1cea0d8a994e4929ee4709ce0bfe6d669828a2737007dabd013815f694e"},{"bytes":2817,"name":"manifest.json","sha256":"f3019eb42aa6f487d94fc2f89255c4a68b46f5610cac0fb7d824a15136740baa"},{"bytes":89,"name":"manifest.sig","sha256":"49e90f16620943aa6e905b64a82a7e2b8bb6b908138821c6a664183ec4b34088"},{"bytes":227,"name":"manifest.sig.txt","sha256":"18553ddd5a65d002bb7f7298312163aac51d741fb8c9c39d10edb0815ca90b4e"}],"publication_id":"OT-2026-000011027"} Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011027
OpenTechnical
This publication supersedes OT-2026-000006813. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011027

Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ee07b1cea0d8a994e4929ee4709ce0bfe6d669828a2737007dabd013815f694e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006813, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011027, “Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011027.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011027" title: "Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011027" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006813, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011027 Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011027 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006813, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011027 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011027 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011027", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1127 }, "figures": [], "files": [ { "bytes": 18845, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9fa604325fd6a486739015042d541c34b35725ff632a81a44e12cae043310ac9" }, { "bytes": 8273, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a909b3cb21f5225e78ab07fbfbbb816d43691853d1225b573508340441366ca1" }, { "bytes": 7958, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ee07b1cea0d8a994e4929ee4709ce0bfe6d669828a2737007dabd013815f694e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011027/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011027", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006813", "title": "Three cup vacuum gripper, three zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7c54-b1e8-5d6490b7b36b" } SINL+hS0fF3LekB0WZZojvgolCiBATrzfWuD9F9XJmqkax9SG35qpiCS+ag0lihOkNux6/s1PiHyD8xL2qOOCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SINL+hS0fF3LekB0WZZojvgolCiBATrzfWuD9F9XJmqkax9SG35qpiCS+ag0lihOkNux6/s1PiHyD8xL2qOOCA== {"files":[{"bytes":17172,"name":"index.html","sha256":"979df64223bed1e1d33a9d8501e9e6eb97ebe5bcd1ee42a88bd5a0491802e5b4"},{"bytes":7022,"name":"publication.md","sha256":"239fc1b504402b19037f1f4251f2ae417458999344a48f5813658153ff4b45b0"},{"bytes":6739,"name":"publication.txt","sha256":"255e00e441e32d92c177b1af86ddb48a759bfbd7008550b9e0cb767015d73c66"},{"bytes":2777,"name":"manifest.json","sha256":"94277992d73f5332359f0036365ec52bfecb150ac0f6319030dac787edd57dd8"},{"bytes":89,"name":"manifest.sig","sha256":"1f61689435e85acf10ab1f9bfb9f38e546eecd3491c02a3f817c5d5bf00e660b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8d926e9c7548aa63534f1b42277a95c57eb4940d718513c9269dd6024268413b"}],"publication_id":"OT-2026-000011028"} Two cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011028
OpenTechnical
This publication supersedes OT-2026-000006814. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011028

Two cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
255e00e441e32d92c177b1af86ddb48a759bfbd7008550b9e0cb767015d73c66

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006814, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011028, “Two cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011028.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011028" title: "Two cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011028" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" --- # Two cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006814, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011028 Two cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011028 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006814, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011028 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011028 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006815. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011029

Three pad foam vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4bb42acee91de0cd8b79595437aee218cca1da964d1e7697547706c6b7889328

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006815, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011029, “Three pad foam vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011029.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011029" title: "Three pad foam vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011029" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "vent valve" - "compressed air supply" - "electric actuation" - "release control" - "tool changing" --- # Three pad foam vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006815, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011029 Three pad foam vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011029 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006815, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011029 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011029 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006816. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011030

Four cup vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
2c62ea07de4c219feba4df1ad2b81e2fd5e2c6dfacc606604710714cfcf44be7

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006816, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011030, “Four cup vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011030.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011030" title: "Four cup vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011030" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" --- # Four cup vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006816, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011030 Four cup vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011030 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006816, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011030 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011030 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011030", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 873 }, "figures": [], "files": [ { "bytes": 17002, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "709b660862dbbe57bd273d1a336ea27442983e6ee7c8d895823fd0104d0c8baa" }, { "bytes": 6666, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8d87d2f3718b349eedccfea408dbbe0c9f5c39388b0cf0c0b1e2ed8d40274dd0" }, { "bytes": 6365, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2c62ea07de4c219feba4df1ad2b81e2fd5e2c6dfacc606604710714cfcf44be7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011030/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "pressure sensor", "vent valve", "electric actuation", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011030", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006816", "title": "Four cup vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540e-7872-9841-ad75d8da6561" } i8bx+gRMDH7S2aLvZzZWc5Q2qM4aRd4YuAdDvhAwQQ3m3FcM4552At9TR+K6GrfctZ7hOy0GGGDYOEIvIO6FCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: i8bx+gRMDH7S2aLvZzZWc5Q2qM4aRd4YuAdDvhAwQQ3m3FcM4552At9TR+K6GrfctZ7hOy0GGGDYOEIvIO6FCA== {"files":[{"bytes":15803,"name":"index.html","sha256":"c88456910c10e526b650f16803081acbb91402cfbdf0aed0fa4090a6935b88fa"},{"bytes":5701,"name":"publication.md","sha256":"52d4f0bcb0c34a736d2898b61296c5f3c6a1091a097eb2a3787966e9ce248e0c"},{"bytes":5441,"name":"publication.txt","sha256":"46810ef89b17b5c9ace3bdc7adc34bd142c07422a11ff4405ca28cbd731457f7"},{"bytes":2679,"name":"manifest.json","sha256":"42e01ac1afaded386d689d171b6f7b2901c28135c693a31efe84f107c23cd726"},{"bytes":89,"name":"manifest.sig","sha256":"622abbdc66324294cbfe78ca82613e0d2c13157d7b2b9c413b394f8ed98d7d75"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b4c74695bd34df1324d1887cb91af15b187fde2216594ae06e9e16054d23b451"}],"publication_id":"OT-2026-000011031"} Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down - OpenTechnical OT-2026-000011031
OpenTechnical
This publication supersedes OT-2026-000006817. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011031

Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
46810ef89b17b5c9ace3bdc7adc34bd142c07422a11ff4405ca28cbd731457f7

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006817, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011031, “Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011031.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011031" title: "Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011031" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006817, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011031 Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011031 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006817, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011031 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011031 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011031", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 741 }, "figures": [], "files": [ { "bytes": 15803, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c88456910c10e526b650f16803081acbb91402cfbdf0aed0fa4090a6935b88fa" }, { "bytes": 5701, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "52d4f0bcb0c34a736d2898b61296c5f3c6a1091a097eb2a3787966e9ce248e0c" }, { "bytes": 5441, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "46810ef89b17b5c9ace3bdc7adc34bd142c07422a11ff4405ca28cbd731457f7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011031/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011031", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006817", "title": "Three pad foam vacuum gripper, three outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae6c-540e-7754-acba-cd704b8ec07c" } MHrAm8c2f7OmZDXLdkT63q48NI3SBqm6yEGqJHrk7+WZa8sTXXyzupAyoq1mtwcKSAPa66dMuPSv4ec+pYhqDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MHrAm8c2f7OmZDXLdkT63q48NI3SBqm6yEGqJHrk7+WZa8sTXXyzupAyoq1mtwcKSAPa66dMuPSv4ec+pYhqDQ== {"files":[{"bytes":17761,"name":"index.html","sha256":"35ba91e13c733650d666c9480b4015070f392f5ccafdd60e2d50263e1a64cdde"},{"bytes":7298,"name":"publication.md","sha256":"397600578481d91d3d9b8f9c78ba46d64a9df1c70987ebeb7c724043cce34e2b"},{"bytes":6992,"name":"publication.txt","sha256":"9e8f7386a40a7caca100be9d37fb364fa969d01a35836013447def1e18ba0532"},{"bytes":2775,"name":"manifest.json","sha256":"60581c23b7590f05518696c3a68dc583820230c49a94a7ce3d6760ae87cfc783"},{"bytes":89,"name":"manifest.sig","sha256":"e2281da182f73987716d795f55d7e1e8f420049e413d7fc30834a0d9c4a41d0f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"16e3b5b054c087cbc67f03454a87fcb2edae6a10c4166bf4d95e0026139a1843"}],"publication_id":"OT-2026-000011032"} Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011032
OpenTechnical
This publication supersedes OT-2026-000006818. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011032

Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
9e8f7386a40a7caca100be9d37fb364fa969d01a35836013447def1e18ba0532

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006818, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011032, “Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011032.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011032" title: "Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011032" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006818, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011032 Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011032 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006818, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011032 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011032 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006819. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011033

Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
7e2e0ee2951e22fb120c2276e0e9844169ee1554ca6f1b8d55471d1a9e7bbb13

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006819, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011033, “Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011033.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011033" title: "Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011033" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" - "release control" --- # Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006819, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011033 Single cup vacuum gripper, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011033 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006819, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011033 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011033 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006820. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011034

Two cup vacuum gripper, two zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
7238ca271b76935407450849d380128733c6389bf9428636151dc1a40460a120

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, two isolation valves, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0012]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0015]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The isolation valves and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0023]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0029]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006820, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011034, “Two cup vacuum gripper, two zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011034.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011034" title: "Two cup vacuum gripper, two zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011034" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" --- # Two cup vacuum gripper, two zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, two isolation valves, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0029] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006820, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011034 Two cup vacuum gripper, two zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011034 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, two isolation valves, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of two follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0023] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0029] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006820, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011034 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011034 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, two isolation valves, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011034", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1149 }, "figures": [], "files": [ { "bytes": 18927, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a1f01706a6649594973119f49abb2727825c6eb4047878d52db268fdcf5b4762" }, { "bytes": 8266, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b55f4eceac5503a76bd720200b26754271314f60c5d945c6b873097ea5c499cc" }, { "bytes": 7972, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7238ca271b76935407450849d380128733c6389bf9428636151dc1a40460a120" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011034/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "zone branch", "pressure sensor", "vent valve", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011034", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006820", "title": "Two cup vacuum gripper, two zone face, per zone isolation, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540e-71ea-a3ca-47f652450368" } 91dE75l7ax4cRYjNAlBjUNfSp6U3IXuetnlxbP1TNGm3SRWBLgKNIscUi5ov6ux6G+sJH64LPUReeUC2VWgRBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 91dE75l7ax4cRYjNAlBjUNfSp6U3IXuetnlxbP1TNGm3SRWBLgKNIscUi5ov6ux6G+sJH64LPUReeUC2VWgRBQ== {"files":[{"bytes":16337,"name":"index.html","sha256":"1e6337e873109a3c7d62919a96868bc474d87ad92558a505e92f79fc03c2e177"},{"bytes":6262,"name":"publication.md","sha256":"05ce052caa05f6c754c2a32287100732ad8d622fdb68b9be1b8b216bada7fc9f"},{"bytes":5975,"name":"publication.txt","sha256":"7041c0e11cb6405d4ddf0c53af858690f6bea4852aa95956f4bf9eb26bd99467"},{"bytes":2722,"name":"manifest.json","sha256":"836054b1f1c2232a8709dc80c12b04e4e8a8eb43dc83391ece61b7ab69263053"},{"bytes":89,"name":"manifest.sig","sha256":"620536f0e96e6ec62c820b820aec44f005353dcf5e46394d288990f7493ed611"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0296e13cde014949dd9725442f90814e17917dae7ea6b78085aa5cb22b6ce2ab"}],"publication_id":"OT-2026-000011035"} Two cup vacuum gripper, two zone face, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000011035
OpenTechnical
This publication supersedes OT-2026-000006821. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011035

Two cup vacuum gripper, two zone face, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
7041c0e11cb6405d4ddf0c53af858690f6bea4852aa95956f4bf9eb26bd99467

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006821, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011035, “Two cup vacuum gripper, two zone face, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011035.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011035" title: "Two cup vacuum gripper, two zone face, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011035" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Two cup vacuum gripper, two zone face, single stage ejector, sustained blow-off after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006821, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011035 Two cup vacuum gripper, two zone face, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011035 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006821, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011035 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011035 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011035", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 825 }, "figures": [], "files": [ { "bytes": 16337, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1e6337e873109a3c7d62919a96868bc474d87ad92558a505e92f79fc03c2e177" }, { "bytes": 6262, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "05ce052caa05f6c754c2a32287100732ad8d622fdb68b9be1b8b216bada7fc9f" }, { "bytes": 5975, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7041c0e11cb6405d4ddf0c53af858690f6bea4852aa95956f4bf9eb26bd99467" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011035/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011035", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006821", "title": "Two cup vacuum gripper, two zone face, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-540e-7efa-8252-0c64e4aa60f9" } 61NW9K7eoSMAqNcicl4f8TtVkqND6Dpssxv/E2H7znVVAgT9OJPpQIcjgBDCRyoO2pd2C9HIvNGIic4PgdI5DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 61NW9K7eoSMAqNcicl4f8TtVkqND6Dpssxv/E2H7znVVAgT9OJPpQIcjgBDCRyoO2pd2C9HIvNGIic4PgdI5DQ== {"files":[{"bytes":16808,"name":"index.html","sha256":"d7399a0ef14d005b93ad09cafe5bf099d8e1df22b52bfc588b6fa733a9d33b0e"},{"bytes":6715,"name":"publication.md","sha256":"443cf6d778cfba6862529704ab1cdc7869c83046c498db2c34c72b5db1d74be9"},{"bytes":6428,"name":"publication.txt","sha256":"738627eaddf989251c4e3a758665907b34c9231043465557a3c989a8de58ba00"},{"bytes":2818,"name":"manifest.json","sha256":"5532b9c848888dcf105ca370c2b384703002525ce1d6b9f9bef332066ee0b18d"},{"bytes":89,"name":"manifest.sig","sha256":"7fccf6ca907d6e0ee1ef34f031f246a989201e14b6e36b2a69575cea10f012c6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9bdcae9c5f5b63757ebd3eb91394dd4492b710d1e4f06a37448b782d4b0e2e5e"}],"publication_id":"OT-2026-000011036"} Single cup vacuum gripper, plant vacuum fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011036
OpenTechnical
This publication supersedes OT-2026-000006822. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011036

Single cup vacuum gripper, plant vacuum fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
738627eaddf989251c4e3a758665907b34c9231043465557a3c989a8de58ba00

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006822, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011036, “Single cup vacuum gripper, plant vacuum fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011036.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011036" title: "Single cup vacuum gripper, plant vacuum fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011036" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006822, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011036 Single cup vacuum gripper, plant vacuum fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011036 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006822, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011036 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011036 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011036", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 883 }, "figures": [], "files": [ { "bytes": 16808, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d7399a0ef14d005b93ad09cafe5bf099d8e1df22b52bfc588b6fa733a9d33b0e" }, { "bytes": 6715, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "443cf6d778cfba6862529704ab1cdc7869c83046c498db2c34c72b5db1d74be9" }, { "bytes": 6428, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "738627eaddf989251c4e3a758665907b34c9231043465557a3c989a8de58ba00" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011036/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011036", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006822", "title": "Single cup vacuum gripper, plant vacuum fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540e-73c6-9ad0-6f0eddda8e0b" } /hQhQOS0K/P3LBt0OcU5iABx0bU9d+PdWjGL5/zdUGH+ZrcTySaoqrbgWPBJQRLY+pSGbVTwK0k9rF1BFhz7CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /hQhQOS0K/P3LBt0OcU5iABx0bU9d+PdWjGL5/zdUGH+ZrcTySaoqrbgWPBJQRLY+pSGbVTwK0k9rF1BFhz7CA== {"files":[{"bytes":17072,"name":"index.html","sha256":"db7a02f800bc4bfc00565164cf85799f139c3b4d2fe9cf719921aebaff7c6045"},{"bytes":6833,"name":"publication.md","sha256":"7a367b3d2c3c1d3df5e8a8186466c8fb028439d89f637982b52516cbf98791b0"},{"bytes":6547,"name":"publication.txt","sha256":"297a42c54172ac192f472255e3014234e881aeec4b5da65cb258220f07daa237"},{"bytes":2793,"name":"manifest.json","sha256":"5dd6c999b0dd60ebc7e7d98ab9fe30b04ac952b9024f18d712f9ac1ac9546816"},{"bytes":89,"name":"manifest.sig","sha256":"4de5c37659dcba383e1d0877bc9da195e93f18447b5daf9d8eed5fc6c4154ca9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fd0a3ba5177dea74cf0354719c45eb8af31561fa2ebb4ffbc38a3ab48baeba74"}],"publication_id":"OT-2026-000011037"} Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011037
OpenTechnical
This publication supersedes OT-2026-000006823. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011037

Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
297a42c54172ac192f472255e3014234e881aeec4b5da65cb258220f07daa237

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006823, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011037, “Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011037.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011037" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011037" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "release control" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006823, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011037 Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011037 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006823, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011037 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011037 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011037", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 909 }, "figures": [], "files": [ { "bytes": 17072, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "db7a02f800bc4bfc00565164cf85799f139c3b4d2fe9cf719921aebaff7c6045" }, { "bytes": 6833, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7a367b3d2c3c1d3df5e8a8186466c8fb028439d89f637982b52516cbf98791b0" }, { "bytes": 6547, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "297a42c54172ac192f472255e3014234e881aeec4b5da65cb258220f07daa237" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011037/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011037", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006823", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7ec8-a903-5bf938e40e7a" } YD435yLoF3M9/TPS3AClBOlst4YjKGbBpy39RptxI8jSlwSxev+L0HLppDpqitCZJ+L3NicUTsET5L83ahObDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: YD435yLoF3M9/TPS3AClBOlst4YjKGbBpy39RptxI8jSlwSxev+L0HLppDpqitCZJ+L3NicUTsET5L83ahObDQ== {"files":[{"bytes":15774,"name":"index.html","sha256":"08f78fbd18e3adcc3db4726da186e8e4ab925c6af34c391374e681d30b20b1ef"},{"bytes":5764,"name":"publication.md","sha256":"4beb41326714b8a9428bf9d1ba4f74af74c2c71991bc5b99ef768f14efb0dcff"},{"bytes":5507,"name":"publication.txt","sha256":"1dff4be510610e55d9042035ec2b3b4f5163f0c65082602dfe1dafc9e58f543d"},{"bytes":2668,"name":"manifest.json","sha256":"b1b712a953f42c58c822550778b6e25a2adde33d1527a840ed3db9744fd666e8"},{"bytes":89,"name":"manifest.sig","sha256":"6f0ac766b59db87d16a30b0eca6f143ca11380b795efa6ad9757941c5a34bf28"},{"bytes":227,"name":"manifest.sig.txt","sha256":"235758b50bc180861f82fa9cfdf48de616f519ba57fdbd20c7d299f4fd2ae333"}],"publication_id":"OT-2026-000011038"} Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000011038
OpenTechnical
This publication supersedes OT-2026-000006824. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011038

Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Generation, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
1dff4be510610e55d9042035ec2b3b4f5163f0c65082602dfe1dafc9e58f543d

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0006]The foam pad is carried on the tool side of the mounting flange.

[0007]The ejector is fixed to the tool side of the mounting flange.

[0008]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the mounting flange is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0015]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0020]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006824, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011038, “Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011038.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011038" title: "Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011038" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006824, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011038 Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011038 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0015] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006824, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011038 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011038 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011038", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems", "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" ], "extent": { "figures": 0, "paragraphs": 22, "words": 751 }, "figures": [], "files": [ { "bytes": 15774, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "08f78fbd18e3adcc3db4726da186e8e4ab925c6af34c391374e681d30b20b1ef" }, { "bytes": 5764, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4beb41326714b8a9428bf9d1ba4f74af74c2c71991bc5b99ef768f14efb0dcff" }, { "bytes": 5507, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1dff4be510610e55d9042035ec2b3b4f5163f0c65082602dfe1dafc9e58f543d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011038/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011038", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006824", "title": "Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-540e-7d28-b353-e496d5c4301f" } vjXpp7OOuxdJK+J+N51dLGKRViOpIZPQklc1q8GgoXb5OR9EBK/tIsdWqgMYKJ64lJjc0tkSmUKvb9ePVZLrBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vjXpp7OOuxdJK+J+N51dLGKRViOpIZPQklc1q8GgoXb5OR9EBK/tIsdWqgMYKJ64lJjc0tkSmUKvb9ePVZLrBw== {"files":[{"bytes":15945,"name":"index.html","sha256":"c442e6b6f67c346f6fbd653a9a4b79b32921575251424c4aaf6b90d8d504e841"},{"bytes":5878,"name":"publication.md","sha256":"f8ef1496f39d7bfe4e27fd92d1ef58012207587521cae49cbb91ed5a6350a7ff"},{"bytes":5591,"name":"publication.txt","sha256":"fba2076f8b4264d7cf15b418ea396948bacc39061d4d15528d089abe7150bc7c"},{"bytes":2760,"name":"manifest.json","sha256":"be640a067674cb0f4d361fe912e7c9de17a58a0ffbd94138ba2ab7d108eb49bd"},{"bytes":89,"name":"manifest.sig","sha256":"77d8562a4129eeb1d7769a7cd051697a5d9d25e608cfc830082c3746a6abed4b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"98347505c8bedecb4ea8bab96f15bf03f2d63a879c54e74ed538ad280fd5bf4a"}],"publication_id":"OT-2026-000011039"} Foam pad vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down - OpenTechnical OT-2026-000011039
OpenTechnical
This publication supersedes OT-2026-000006825. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011039

Foam pad vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
fba2076f8b4264d7cf15b418ea396948bacc39061d4d15528d089abe7150bc7c

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0014]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0015]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006825, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011039, “Foam pad vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011039.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011039" title: "Foam pad vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011039" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006825, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011039 Foam pad vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011039 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0013] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0014] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0015] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006825, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011039 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011039 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011039", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 760 }, "figures": [], "files": [ { "bytes": 15945, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c442e6b6f67c346f6fbd653a9a4b79b32921575251424c4aaf6b90d8d504e841" }, { "bytes": 5878, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f8ef1496f39d7bfe4e27fd92d1ef58012207587521cae49cbb91ed5a6350a7ff" }, { "bytes": 5591, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fba2076f8b4264d7cf15b418ea396948bacc39061d4d15528d089abe7150bc7c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011039/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "vent valve", "common isolation", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011039", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006825", "title": "Foam pad vacuum gripper, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-540e-77f7-b99e-c3804b26c095" } JV2crxOhvGfNThAgRjzOtKgQOljYChrvU0AKFzwci6z/xPc0x01t741y+ULsBp0WSnjL2hnbS76yIcaEtSvpCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JV2crxOhvGfNThAgRjzOtKgQOljYChrvU0AKFzwci6z/xPc0x01t741y+ULsBp0WSnjL2hnbS76yIcaEtSvpCQ== {"files":[{"bytes":17079,"name":"index.html","sha256":"84fe366205155d4bf6d279e97a0a76efe626c420967e63f71539a1fd1a92402a"},{"bytes":6839,"name":"publication.md","sha256":"08abb1ce9dc0cf9d56627568701dbc7d19fa2a92fd05a1d2dcc6a56344abaa83"},{"bytes":6564,"name":"publication.txt","sha256":"5e6c69503d14633f2ce739acd8f76d5f9a9c34e9a2cd25f530bbcc156773de20"},{"bytes":2772,"name":"manifest.json","sha256":"7bcaad74a3a98a6a06dd0b43a63fbb6fff6b037136d1b48c058c2c6e5a929b8c"},{"bytes":89,"name":"manifest.sig","sha256":"c0bf2e10b48c7d1cb0ceddf2a9b297da70285e85dcf69df668973a4068cc1547"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5dcfca6a903e97bb0c251ffb7f7b411e3325fb6d065b67717b538431200946b1"}],"publication_id":"OT-2026-000011040"} Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down - OpenTechnical OT-2026-000011040
OpenTechnical
This publication supersedes OT-2026-000006826. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011040

Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5e6c69503d14633f2ce739acd8f76d5f9a9c34e9a2cd25f530bbcc156773de20

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006826, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011040, “Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011040.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011040" title: "Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011040" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "pressure sensor" - "vent valve" - "drop release" - "electric actuation" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006826, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011040 Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011040 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006826, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011040 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011040 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011040", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 925 }, "figures": [], "files": [ { "bytes": 17079, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "84fe366205155d4bf6d279e97a0a76efe626c420967e63f71539a1fd1a92402a" }, { "bytes": 6839, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "08abb1ce9dc0cf9d56627568701dbc7d19fa2a92fd05a1d2dcc6a56344abaa83" }, { "bytes": 6564, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5e6c69503d14633f2ce739acd8f76d5f9a9c34e9a2cd25f530bbcc156773de20" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011040/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "pressure sensor", "vent valve", "drop release", "electric actuation", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011040", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006826", "title": "Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented before set-down", "uuid": "01a0ae6c-540e-78a8-8411-aec922a27332" } KOls+8SivGt6uhaY3Paoy2NZnx3Our6zgaXFAq4flXqdphLmu/zO2j8lwWesukbj3vAbQmVzOFZMalqMBTaTDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KOls+8SivGt6uhaY3Paoy2NZnx3Our6zgaXFAq4flXqdphLmu/zO2j8lwWesukbj3vAbQmVzOFZMalqMBTaTDA== {"files":[{"bytes":17361,"name":"index.html","sha256":"4c74bcf46ed79fc89f0da4a9d8334c34802d17d2c0f0640b65a4156a4799de94"},{"bytes":7168,"name":"publication.md","sha256":"58a15a8f0ca44efad4717a40c833eb01abe147bc62b84d7da7266a06cbef8df9"},{"bytes":6840,"name":"publication.txt","sha256":"bfc2206b135bfae077dc6d59eab5a7501b0af0bc4bf2888c8dce5ee9b81a657b"},{"bytes":2850,"name":"manifest.json","sha256":"2b6a46e362cb00f18f7421d31efc9f80e63702f03aca9d5e107076b6c03e185c"},{"bytes":89,"name":"manifest.sig","sha256":"b00c1312d32974b88c598c6f5d7478516975f8654d275f15a36a8d4e26bcf732"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3bc8895d153560ec68baec2a40774bdee263de1137f8503f6e9b8d48365c93d3"}],"publication_id":"OT-2026-000011041"} Two cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011041
OpenTechnical
This publication supersedes OT-2026-000006828. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011041

Two cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
bfc2206b135bfae077dc6d59eab5a7501b0af0bc4bf2888c8dce5ee9b81a657b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006828, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011041, “Two cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011041.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011041" title: "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011041" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "plant vacuum supply" --- # Two cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006828, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011041 Two cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011041 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006828, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011041 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011041 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006829. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011042

Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
29740d47c2b3acd01180f2f3345f9fd9b94b99d0be0dcc74a130f2a1c55f5a95

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006829, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011042, “Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011042.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011042" title: "Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011042" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006829, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011042 Two pad foam vacuum gripper, two outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011042 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006829, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011042 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011042 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006830. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011043

Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
46c11b7a9d834281c00d2b2d9d0924e217a40d6147559b58cbe6a7022297dfba

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006830, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011043, “Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011043.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011043" title: "Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011043" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "zone branch" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006830, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011043 Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011043 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006830, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011043 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011043 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011043", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 930 }, "figures": [], "files": [ { "bytes": 17271, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "220041469c41ab99f613b62b6811b814daa2f96ef91cae958821bf52c50c0b6f" }, { "bytes": 7033, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "48b72aafc22947c9447ab7710238b1796dfac2c835b4c5dc3500c1c1a90f2502" }, { "bytes": 6717, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "46c11b7a9d834281c00d2b2d9d0924e217a40d6147559b58cbe6a7022297dfba" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011043/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "zone branch", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011043", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006830", "title": "Two cup vacuum gripper, two zone face, plant vacuum fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540e-7dde-a3a3-b9f07389ba21" } RsamCXQSlwdRoB63Uzr42KE+0XFKO+9x9Pot4ZZiP6ijeGR6AikYny2wpvs+mk2XLpJAuvKKMGSle9IJTYdPCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RsamCXQSlwdRoB63Uzr42KE+0XFKO+9x9Pot4ZZiP6ijeGR6AikYny2wpvs+mk2XLpJAuvKKMGSle9IJTYdPCQ== {"files":[{"bytes":16375,"name":"index.html","sha256":"5541af51d47b8d4307a1b82d6e33236dfb4163fe86a7fc3a6939fa16e44d3aa8"},{"bytes":6248,"name":"publication.md","sha256":"0bf03de1957a614bd5982b9ceaf2571a3322ece07b3abc4e41c50a588489b257"},{"bytes":5956,"name":"publication.txt","sha256":"fd42b288fee9fd26933cbfc3af724d0dfbd068af3ea67d0fb047313921f79ad4"},{"bytes":2743,"name":"manifest.json","sha256":"4d2ba0014ddd9b1a751dfb2737852709d081447bd3a8ada9cc3e3bf4d86e1275"},{"bytes":89,"name":"manifest.sig","sha256":"9ebd66643e26531d5247e5b7ad84f3cf5efeb02f8900e850578301d8f526a666"},{"bytes":227,"name":"manifest.sig.txt","sha256":"eee8f8bb4edf798b280ff0d6d76e196086f1041f362ed236fd4e61f8adc3ffa2"}],"publication_id":"OT-2026-000011044"} Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000011044
OpenTechnical
This publication supersedes OT-2026-000006831. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011044

Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
fd42b288fee9fd26933cbfc3af724d0dfbd068af3ea67d0fb047313921f79ad4

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006831, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011044, “Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011044.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011044" title: "Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011044" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006831, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011044 Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011044 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006831, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011044 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011044 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011044", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 815 }, "figures": [], "files": [ { "bytes": 16375, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5541af51d47b8d4307a1b82d6e33236dfb4163fe86a7fc3a6939fa16e44d3aa8" }, { "bytes": 6248, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0bf03de1957a614bd5982b9ceaf2571a3322ece07b3abc4e41c50a588489b257" }, { "bytes": 5956, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fd42b288fee9fd26933cbfc3af724d0dfbd068af3ea67d0fb047313921f79ad4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011044/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011044", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006831", "title": "Single bellows cup vacuum gripper, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae6c-540e-7a5b-867d-b268aa94b574" } q8/GFIiapeyPoSt/FaXY/nz2qbxffftYsdzcnUz2m3c2WqgqapjuYR5PkX9LC5Csb2F8fu9AjdwWn4pJPutdAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: q8/GFIiapeyPoSt/FaXY/nz2qbxffftYsdzcnUz2m3c2WqgqapjuYR5PkX9LC5Csb2F8fu9AjdwWn4pJPutdAg== {"files":[{"bytes":16946,"name":"index.html","sha256":"2e343ddddea2d4d5fe092553505cdd144c0482b2911e82220e664b009f26b7c6"},{"bytes":6783,"name":"publication.md","sha256":"92465df356804ad98973353a23f2f5fe7b23bd23d950c7cbe833bda9bd338475"},{"bytes":6480,"name":"publication.txt","sha256":"c5a20486fa80ee3008600166d97b17c3aa430d8555f98454a8823bfa66e40683"},{"bytes":2756,"name":"manifest.json","sha256":"76be00feb2184da32190364503f8cde182e315d0eb0cf3c96fcf68f5e880b140"},{"bytes":89,"name":"manifest.sig","sha256":"f0fbeaef8e7e994f21c1e1d4b440cc63b4bf92ddba7dab503247e2104764f3ef"},{"bytes":227,"name":"manifest.sig.txt","sha256":"95d1115492683fc2e2d1756ee1bf38ad3f3082e0c48f16e98dd463ae319cb7e5"}],"publication_id":"OT-2026-000011045"} Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011045
OpenTechnical
This publication supersedes OT-2026-000006832. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011045

Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c5a20486fa80ee3008600166d97b17c3aa430d8555f98454a8823bfa66e40683

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006832, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011045, “Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011045.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011045" title: "Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011045" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006832, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011045 Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011045 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006832, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011045 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011045 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011045", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 903 }, "figures": [], "files": [ { "bytes": 16946, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2e343ddddea2d4d5fe092553505cdd144c0482b2911e82220e664b009f26b7c6" }, { "bytes": 6783, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "92465df356804ad98973353a23f2f5fe7b23bd23d950c7cbe833bda9bd338475" }, { "bytes": 6480, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c5a20486fa80ee3008600166d97b17c3aa430d8555f98454a8823bfa66e40683" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011045/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011045", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006832", "title": "Three bellows cup vacuum gripper, three zone face, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7f2d-beaa-5e273bbeb01b" } Y7tya/wTBQAWFNV8rgBGa2mb2/v7qDvRug4RAEObTUm4ghA+Zz1sVTutsIP39UoCur9psbGRkPlIqjHJJydnBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Y7tya/wTBQAWFNV8rgBGa2mb2/v7qDvRug4RAEObTUm4ghA+Zz1sVTutsIP39UoCur9psbGRkPlIqjHJJydnBg== {"files":[{"bytes":17116,"name":"index.html","sha256":"5ebe36f40ef37260cefff9c9e2d98c265700c77faab2393722e1c5eeaa87e1f7"},{"bytes":6749,"name":"publication.md","sha256":"7b08e00d349fd31665e8c88e26f4613a81d2f67f34d388bb53867af42696d25e"},{"bytes":6449,"name":"publication.txt","sha256":"cec2eccde13c1f7a10829fb244f57d5839cb68c6fa87e7c23ff47dcb63df7cd1"},{"bytes":2753,"name":"manifest.json","sha256":"4de73ee1441401ad2341cf5fba3a86105273dd7ddea360042b79edcb35541e29"},{"bytes":89,"name":"manifest.sig","sha256":"996d5075a37a7a27159832cd343b95666759a6535ef350460b7e204d247d6840"},{"bytes":227,"name":"manifest.sig.txt","sha256":"96f1a1d78ee15da324ffcf1afbd54c57b6d0241ce49ba3537e3bd8ec66293eb6"}],"publication_id":"OT-2026-000011046"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000011046
OpenTechnical
This publication supersedes OT-2026-000006833. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011046

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
cec2eccde13c1f7a10829fb244f57d5839cb68c6fa87e7c23ff47dcb63df7cd1

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006833, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011046, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011046.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011046" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011046" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006833, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011046 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011046 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006833, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011046 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011046 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006834. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011047

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c0fdfc6c5053c25a5392702f03612acbe7598048c05a24965e00cb7735f7667c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006834, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011047, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011047.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011047" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011047" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006834, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011047 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011047 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006834, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011047 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011047 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011047", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 921 }, "figures": [], "files": [ { "bytes": 17371, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1891cc46a2a6c59859bc33a4cde6abe7379049f5ef2a06cfc716f6bfd440aa25" }, { "bytes": 7002, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "29c903c1d3d90bffb6fd624f41dd2dd2ffdd1e7a4348c5169f12e4020b46f082" }, { "bytes": 6695, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c0fdfc6c5053c25a5392702f03612acbe7598048c05a24965e00cb7735f7667c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011047/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011047", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006834", "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-736b-95aa-a3a90fad3e73" } gx5IR6NLdIcpRNTdjupay89JkruVEeo6pXf91CS+lqkLRmM8J97hE/DLNjLM9Z62c8a9ETQH+b1yF3e7PxyVDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: gx5IR6NLdIcpRNTdjupay89JkruVEeo6pXf91CS+lqkLRmM8J97hE/DLNjLM9Z62c8a9ETQH+b1yF3e7PxyVDw== {"files":[{"bytes":16734,"name":"index.html","sha256":"b2fc565a16789b139428438e123886b16d99f91bb465c0303353a634a743f2b8"},{"bytes":6541,"name":"publication.md","sha256":"38c26ad4055fe88dcf1c2f48d38f8ef7e21deecea773c07b3983a7250d3840ae"},{"bytes":6275,"name":"publication.txt","sha256":"696e0a1aee0fc133f2a85839746588e302ed819a13389149f8e6cb142e4f8528"},{"bytes":2763,"name":"manifest.json","sha256":"ad8595720e175453d3a103015a557e4559899e4cc1365cc8b79ee7f0add524f5"},{"bytes":89,"name":"manifest.sig","sha256":"300bfeb2e5b0d65f4657adac020ad57f0c665f17999d27083b71046e1b7dd4c8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8b7d2ee46d104901c8847c1262c96c919769d1f992a7348ba32455a54a899b2a"}],"publication_id":"OT-2026-000011048"} Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down - OpenTechnical OT-2026-000011048
OpenTechnical
This publication supersedes OT-2026-000006835. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011048

Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
696e0a1aee0fc133f2a85839746588e302ed819a13389149f8e6cb142e4f8528

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006835, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011048, “Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011048.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011048" title: "Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011048" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "drop release" - "electric actuation" - "release control" --- # Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006835, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011048 Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011048 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006835, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011048 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011048 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011048", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 879 }, "figures": [], "files": [ { "bytes": 16734, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b2fc565a16789b139428438e123886b16d99f91bb465c0303353a634a743f2b8" }, { "bytes": 6541, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "38c26ad4055fe88dcf1c2f48d38f8ef7e21deecea773c07b3983a7250d3840ae" }, { "bytes": 6275, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "696e0a1aee0fc133f2a85839746588e302ed819a13389149f8e6cb142e4f8528" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011048/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "vent valve", "common isolation", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011048", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006835", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down", "uuid": "01a0ae6c-540e-734e-812d-11bcd14f36cc" } s7f0CD1rOXHkLHfitJU07Y4VSzdPAVfRIlX4LEN87ARCfQiDC0PTeWrL1epOIGRVSgYaZixfoAozIOz2ctTACg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: s7f0CD1rOXHkLHfitJU07Y4VSzdPAVfRIlX4LEN87ARCfQiDC0PTeWrL1epOIGRVSgYaZixfoAozIOz2ctTACg== {"files":[{"bytes":15987,"name":"index.html","sha256":"247ebd5e52d47f0d524d89f25b24829f44013af2137041f0b37e65c3260823b9"},{"bytes":5955,"name":"publication.md","sha256":"292481ebdbc5dc8f719076f7d2f3527c9a5f8cc25296b99fdf7a0162354e28b3"},{"bytes":5644,"name":"publication.txt","sha256":"706af2eba6a8a75dbb56e6139d47476d3b9c7003146e70b3a7585d5f798953fa"},{"bytes":2779,"name":"manifest.json","sha256":"6e5dd495bcc67f02473ce4dd1de76f7e8617c338540bf5ef99c431f2ee4d93f2"},{"bytes":89,"name":"manifest.sig","sha256":"e5c8e42100b88320fa98ce7f477089e1c354fe4622343f87dcf0aff0ff27a594"},{"bytes":227,"name":"manifest.sig.txt","sha256":"809981af24f28bd16ecf7355118be7f19800b690854e04d44ba164f3d1d7dec0"}],"publication_id":"OT-2026-000011049"} Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011049
OpenTechnical
This publication supersedes OT-2026-000006836. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011049

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
706af2eba6a8a75dbb56e6139d47476d3b9c7003146e70b3a7585d5f798953fa

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006836, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011049, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011049.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011049" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011049" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "plant vacuum supply" - "release control" - "tool changing" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006836, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011049 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011049 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006836, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011049 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011049 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011049", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 750 }, "figures": [], "files": [ { "bytes": 15987, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "247ebd5e52d47f0d524d89f25b24829f44013af2137041f0b37e65c3260823b9" }, { "bytes": 5955, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "292481ebdbc5dc8f719076f7d2f3527c9a5f8cc25296b99fdf7a0162354e28b3" }, { "bytes": 5644, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "706af2eba6a8a75dbb56e6139d47476d3b9c7003146e70b3a7585d5f798953fa" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011049/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "plant vacuum supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011049", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006836", "title": "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7c0d-b210-e7c1599127ad" } rBqh0Pnt++D7lCTXTwMk1KC8oL0wlpJedDg/tpfMBE2y7j3kgNLs+DBFxockBaYf6QgPUM/P8IQSVtpefsEeDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: rBqh0Pnt++D7lCTXTwMk1KC8oL0wlpJedDg/tpfMBE2y7j3kgNLs+DBFxockBaYf6QgPUM/P8IQSVtpefsEeDg== {"files":[{"bytes":16822,"name":"index.html","sha256":"7c768e8d9fe7731c658d8a281893f29f2cce2ef7c0f8ab024e7e8e5322983ea2"},{"bytes":6484,"name":"publication.md","sha256":"f5525696ec102734a7e8c422e1da1d4d4215994127230825ea002b3287034207"},{"bytes":6176,"name":"publication.txt","sha256":"cd97c5d29e89132ac6224346ba574e014f9b6f42d109a08ac7f6818613d9bc41"},{"bytes":2781,"name":"manifest.json","sha256":"a170b3f614a64da6adecc5e9702e1bdde42cce3eb3da57ddd95d50962c8e2e77"},{"bytes":89,"name":"manifest.sig","sha256":"a705740ab2bc05c2f6a95b407e61d4349a4a1d2b650fa6b7e62312235984cbb0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8b0cd03ef3e838111572d3dfbc302d63d82b8a7b0fccb8677369176093c3730a"}],"publication_id":"OT-2026-000011050"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000011050
OpenTechnical
This publication supersedes OT-2026-000006837. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011050

Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
cd97c5d29e89132ac6224346ba574e014f9b6f42d109a08ac7f6818613d9bc41

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006837, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011050, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011050.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011050" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011050" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006837, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011050 Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011050 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006837, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011050 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011050 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011050", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 842 }, "figures": [], "files": [ { "bytes": 16822, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7c768e8d9fe7731c658d8a281893f29f2cce2ef7c0f8ab024e7e8e5322983ea2" }, { "bytes": 6484, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f5525696ec102734a7e8c422e1da1d4d4215994127230825ea002b3287034207" }, { "bytes": 6176, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cd97c5d29e89132ac6224346ba574e014f9b6f42d109a08ac7f6818613d9bc41" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011050/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "pressure sensor", "vent valve", "electric actuation", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011050", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006837", "title": "Two bellows cup vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-540e-7735-aec1-4294fe11bd43" } mSuzCkkUP5hzRkzAoVjfeS1kgdn0++UXW2PQStxAJSQGx5mrSQVgyaa6FBrQA5q6DN7cu1H08w506REdyt9zAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mSuzCkkUP5hzRkzAoVjfeS1kgdn0++UXW2PQStxAJSQGx5mrSQVgyaa6FBrQA5q6DN7cu1H08w506REdyt9zAQ== {"files":[{"bytes":18442,"name":"index.html","sha256":"18327d235df85823623eda7073916b71b6cb1d93e711d6e579a59c8cbe63b834"},{"bytes":7977,"name":"publication.md","sha256":"3be80a0bf3d9f7134aedf0ca0617f6bb019f97ba679de951990b6c527a0cf7b7"},{"bytes":7676,"name":"publication.txt","sha256":"30cfce06f6a2c44689d0cd3d12ed42704a487807024edbb56f05205483b428cd"},{"bytes":2762,"name":"manifest.json","sha256":"da096ded20e395b6d2d28ec355d78c46a75fe503c1a0508b2afd36ba0ea63347"},{"bytes":89,"name":"manifest.sig","sha256":"180e59bdf2ed8dc6034fce69bae699ae91ce238c511a13f99185066dfa7abc7b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"01441a497a8ec9b6d39d6ada1602b8f8c61e2b879a94c86db9ec61186191d8dc"}],"publication_id":"OT-2026-000011051"} Foam pad vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011051
OpenTechnical
This publication supersedes OT-2026-000006838. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011051

Foam pad vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
30cfce06f6a2c44689d0cd3d12ed42704a487807024edbb56f05205483b428cd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006838, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011051, “Foam pad vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011051.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011051" title: "Foam pad vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011051" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006838, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011051 Foam pad vacuum gripper, four zone face, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011051 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006838, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011051 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011051 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006839. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011052

Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e5f9ab0b12fbddab77cf594f90361feecbcf4bc12743e1c7a855beb581d35ef1

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006839, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011052, “Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011052.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011052" title: "Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011052" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006839, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011052 Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011052 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006839, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011052 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011052 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011052", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 21, "words": 732 }, "figures": [], "files": [ { "bytes": 15662, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6b172797b8d662fccf2498f2e42dd09da4543edae2a2de82d138ab1b43323f18" }, { "bytes": 5692, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5f06574283700813e7c9ebd9b779efc9d4ec2a871c42a91a5b16e9d32174b779" }, { "bytes": 5447, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e5f9ab0b12fbddab77cf594f90361feecbcf4bc12743e1c7a855beb581d35ef1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011052/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011052", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006839", "title": "Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7c3e-9d7b-445dc2845fd5" } 00Ickb1bZ/Dhq/BJQaMU5M2U99O94KI/t+ifTO+da20Mbh4GRs0XNGYvMZIMrJQoNwEnqhUfpVPnWIwKJWCqCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 00Ickb1bZ/Dhq/BJQaMU5M2U99O94KI/t+ifTO+da20Mbh4GRs0XNGYvMZIMrJQoNwEnqhUfpVPnWIwKJWCqCg== {"files":[{"bytes":16680,"name":"index.html","sha256":"416ffe9588fc69111635091329fb0873df419733e0723c4faabc41f11c7d444f"},{"bytes":6456,"name":"publication.md","sha256":"ab42ceccd8a802f206e57335632c6be633c8f6e38d7b8ace889b56440d6bf7e3"},{"bytes":6178,"name":"publication.txt","sha256":"ac4f4105f611000c1bffbb50018e86c503f355e85193fd74e065700bdb9d5b53"},{"bytes":2719,"name":"manifest.json","sha256":"66e337e9b293511065814eab636cc186b57652769387be5f43f0250eed386fce"},{"bytes":89,"name":"manifest.sig","sha256":"ae64316947c8824ecdc6eb275109ae01f92cd92cdffc50ff4e553951e883b9ff"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0c4cdce6d18c3cbb5b0e2f730011fd5bcd0c5de80198f738548ad26f806a9033"}],"publication_id":"OT-2026-000011053"} Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011053
OpenTechnical
This publication supersedes OT-2026-000006840. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011053

Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ac4f4105f611000c1bffbb50018e86c503f355e85193fd74e065700bdb9d5b53

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006840, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011053, “Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011053.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011053" title: "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011053" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "vacuum" --- # Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006840, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011053 Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011053 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006840, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011053 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011053 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011053", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 854 }, "figures": [], "files": [ { "bytes": 16680, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "416ffe9588fc69111635091329fb0873df419733e0723c4faabc41f11c7d444f" }, { "bytes": 6456, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ab42ceccd8a802f206e57335632c6be633c8f6e38d7b8ace889b56440d6bf7e3" }, { "bytes": 6178, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ac4f4105f611000c1bffbb50018e86c503f355e85193fd74e065700bdb9d5b53" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011053/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011053", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006840", "title": "Foam pad vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540e-77b5-a4df-c5c8af3c4e2f" } C9yYuYBxhrEXAUqpcO3JZlAYfJsNVqxMRtZrG+vzB6gOW0ZeAyw+MWuvUAruqO6LmeKht0bj1b3z1+aMuNhkDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: C9yYuYBxhrEXAUqpcO3JZlAYfJsNVqxMRtZrG+vzB6gOW0ZeAyw+MWuvUAruqO6LmeKht0bj1b3z1+aMuNhkDQ== {"files":[{"bytes":16752,"name":"index.html","sha256":"2d0a3cc0ef84dc3643d7ee5a4951131608fdab942348711fc3db71b10e5dbca7"},{"bytes":6638,"name":"publication.md","sha256":"f2cdfca25a1f794a317776c26d2c34b32d29acb491572ccfe7a2b4c269b16911"},{"bytes":6308,"name":"publication.txt","sha256":"f9778f7c96da8c79ef9987163693a5cd9aa2161ef91f938bb690d31cb113d72b"},{"bytes":2848,"name":"manifest.json","sha256":"f461c345ff616d1755cb4560859a7c795471beb3f8c2b7776ab39799a6f56fcb"},{"bytes":89,"name":"manifest.sig","sha256":"263a8270989da202330ce154aa8c944b13fd2b4cd8c598e980619eb13e66232b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"581123317266395b709427b6ce193bbdaf055b4ee71b2620650730435b79f86e"}],"publication_id":"OT-2026-000011054"} Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011054
OpenTechnical
This publication supersedes OT-2026-000006841. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011054

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
f9778f7c96da8c79ef9987163693a5cd9aa2161ef91f938bb690d31cb113d72b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006841, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011054, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011054.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011054" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011054" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006841, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011054 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011054 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006841, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011054 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011054 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011054", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 857 }, "figures": [], "files": [ { "bytes": 16752, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2d0a3cc0ef84dc3643d7ee5a4951131608fdab942348711fc3db71b10e5dbca7" }, { "bytes": 6638, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f2cdfca25a1f794a317776c26d2c34b32d29acb491572ccfe7a2b4c269b16911" }, { "bytes": 6308, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f9778f7c96da8c79ef9987163693a5cd9aa2161ef91f938bb690d31cb113d72b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011054/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "compressed air supply", "drop release", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011054", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006841", "title": "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7444-85ce-13c60cbb1ae4" } 7SCMxPm0OteoLYwH54HF4+iLzDcCly0aKdHquTmkuhYnpa/Z64iuLAUc4dOkZI+x34f7BuJbtQhHvBHF79QMAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7SCMxPm0OteoLYwH54HF4+iLzDcCly0aKdHquTmkuhYnpa/Z64iuLAUc4dOkZI+x34f7BuJbtQhHvBHF79QMAw== {"files":[{"bytes":17260,"name":"index.html","sha256":"a83f5ec561c01f51e266a70ae70bfda8d18ed80cbb0aa233f8f6de0c45b8f812"},{"bytes":6980,"name":"publication.md","sha256":"5be3991e59bb9caa730ba8f32c06954d19b80ccdc14927648a0fef5e0c7716c6"},{"bytes":6701,"name":"publication.txt","sha256":"c41e00d2ff56c5640aee37de3c22c9f3db41548922a6b7a4081d8a2ce7f47635"},{"bytes":2726,"name":"manifest.json","sha256":"78d3e1d6c2ef337a2d8caf362159d7f74c854611d38a4008637de77b8b71239d"},{"bytes":89,"name":"manifest.sig","sha256":"447d672e5d216f1e753550bff605c1518bc0c7eef10fc09a7eed68b8ffacb70a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2ba5a6c916b794e686fb49fc36d44be399fb8e68d960318a3b299728a6e032ca"}],"publication_id":"OT-2026-000011055"} Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011055
OpenTechnical
This publication supersedes OT-2026-000006842. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011055

Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c41e00d2ff56c5640aee37de3c22c9f3db41548922a6b7a4081d8a2ce7f47635

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006842, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011055, “Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011055.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011055" title: "Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011055" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006842, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011055 Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011055 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006842, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011055 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011055 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011055", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 939 }, "figures": [], "files": [ { "bytes": 17260, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a83f5ec561c01f51e266a70ae70bfda8d18ed80cbb0aa233f8f6de0c45b8f812" }, { "bytes": 6980, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5be3991e59bb9caa730ba8f32c06954d19b80ccdc14927648a0fef5e0c7716c6" }, { "bytes": 6701, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c41e00d2ff56c5640aee37de3c22c9f3db41548922a6b7a4081d8a2ce7f47635" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011055/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011055", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006842", "title": "Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7a63-b040-b2ad32fec940" } N7cA9fju2KRNHi44hvcGU7D1zZ9Bbfa+a6/UwqiVU1IxTjRnuLyHEyu3PZ9OSP3UVFajWAgMBpppUZM4D5NLDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: N7cA9fju2KRNHi44hvcGU7D1zZ9Bbfa+a6/UwqiVU1IxTjRnuLyHEyu3PZ9OSP3UVFajWAgMBpppUZM4D5NLDg== {"files":[{"bytes":16184,"name":"index.html","sha256":"0c95430c453365f22a1bc7e1eaeaca6165b8ae64f9c7020230fa234f09ce1e21"},{"bytes":6067,"name":"publication.md","sha256":"09f8a5d9fa32a4961755fe8b7502432d2ae9c0bdf362f755e764de32a65e8bcc"},{"bytes":5773,"name":"publication.txt","sha256":"aa52b23c4154c2c8537ab454598c14889f5e16755f13b6d3ed3066cb719bf489"},{"bytes":2730,"name":"manifest.json","sha256":"545dcaa53e07927112a8ac2210e7eeaf20eeb56eadb9d768fd2bfe455f9b6360"},{"bytes":89,"name":"manifest.sig","sha256":"65c6e704adce010c3587078f70ffe610dcd79c2703fb14f06a3de4156f5af663"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c6047c87062b727fc437eaa0046fee1a6ae111a49afe84b550d11f51efd761ac"}],"publication_id":"OT-2026-000011056"} Two cup vacuum gripper, two outlet manifold, three stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000011056
OpenTechnical
This publication supersedes OT-2026-000006843. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011056

Two cup vacuum gripper, two outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
aa52b23c4154c2c8537ab454598c14889f5e16755f13b6d3ed3066cb719bf489

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006843, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011056, “Two cup vacuum gripper, two outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011056.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011056" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011056" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006843, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011056 Two cup vacuum gripper, two outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011056 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006843, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011056 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011056 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011056", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 785 }, "figures": [], "files": [ { "bytes": 16184, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0c95430c453365f22a1bc7e1eaeaca6165b8ae64f9c7020230fa234f09ce1e21" }, { "bytes": 6067, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "09f8a5d9fa32a4961755fe8b7502432d2ae9c0bdf362f755e764de32a65e8bcc" }, { "bytes": 5773, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "aa52b23c4154c2c8537ab454598c14889f5e16755f13b6d3ed3066cb719bf489" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011056/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011056", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006843", "title": "Two cup vacuum gripper, two outlet manifold, three stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae6c-540e-7fb6-92b4-c1268d06530f" } ybvmTO+smwAvyYZvkcCjCAKZ6p4NKxbwUffjdnjq8PG8e9PyHvnyRhuVeHIDPu3TFYIL+PI5XMK/CQzwjYMdBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ybvmTO+smwAvyYZvkcCjCAKZ6p4NKxbwUffjdnjq8PG8e9PyHvnyRhuVeHIDPu3TFYIL+PI5XMK/CQzwjYMdBg== {"files":[{"bytes":17570,"name":"index.html","sha256":"c35d67f6cb113453e987383e594d6b33932426cca9d1da035ec8b3982e866a15"},{"bytes":7232,"name":"publication.md","sha256":"879d69e07d047cdbf53eaca810ba6108a129109369afaa400bedbaa56def45a9"},{"bytes":6934,"name":"publication.txt","sha256":"1e59b930e1daf4902cb0d9c50120a9823a0db8754ce7122d4a7d6944ef742a55"},{"bytes":2768,"name":"manifest.json","sha256":"66c22fb90b1957d538924e1ce66bea0237822c268639cec33d88a3cffa72f6ea"},{"bytes":89,"name":"manifest.sig","sha256":"2afe6e721070f90f17fe0cd1e6bae40bf7d66732b9707dd5bb3bae77f071d818"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cb6d6eb5ff9294f43289d6f5658ecd6bc2639baed2cc320fd0732790ccbaa0fa"}],"publication_id":"OT-2026-000011057"} Two bellows cup vacuum gripper, two zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011057
OpenTechnical
This publication supersedes OT-2026-000006845. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011057

Two bellows cup vacuum gripper, two zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1e59b930e1daf4902cb0d9c50120a9823a0db8754ce7122d4a7d6944ef742a55

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006845, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011057, “Two bellows cup vacuum gripper, two zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011057.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011057" title: "Two bellows cup vacuum gripper, two zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011057" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two bellows cup vacuum gripper, two zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006845, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011057 Two bellows cup vacuum gripper, two zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011057 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006845, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011057 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011057 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011057", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 976 }, "figures": [], "files": [ { "bytes": 17570, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c35d67f6cb113453e987383e594d6b33932426cca9d1da035ec8b3982e866a15" }, { "bytes": 7232, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "879d69e07d047cdbf53eaca810ba6108a129109369afaa400bedbaa56def45a9" }, { "bytes": 6934, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1e59b930e1daf4902cb0d9c50120a9823a0db8754ce7122d4a7d6944ef742a55" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011057/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011057", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006845", "title": "Two bellows cup vacuum gripper, two zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-762f-9b2b-667858b14748" } /Cer7Y1e8QeIfQBpX3+X5Qz2aPjZCoQjkwLInpYDmGlkIT2UzJlp4vUbhOgQ8aZzMabBhBKrZYuFJjt0XS2RCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /Cer7Y1e8QeIfQBpX3+X5Qz2aPjZCoQjkwLInpYDmGlkIT2UzJlp4vUbhOgQ8aZzMabBhBKrZYuFJjt0XS2RCA== {"files":[{"bytes":16871,"name":"index.html","sha256":"7d093725ce63818144ee13a11c007448becbe6110b7630d6312c0543544ff85f"},{"bytes":6643,"name":"publication.md","sha256":"3694c8d31119068725a7bc69771a9fb3e025c164d8c6b98a8014b1b1468734a9"},{"bytes":6335,"name":"publication.txt","sha256":"938e25327fa1e284a646e87e60de3bddbf6349091ece5e8015dd064303f21cbb"},{"bytes":2750,"name":"manifest.json","sha256":"e32fdfdb4562243185f67e6449b413751a198ca0dc63475843c58901e524d145"},{"bytes":89,"name":"manifest.sig","sha256":"d01bca8948bf4f98ef4fdb50c165a668a3d1dfe9114d178dbdeec6fdb06d26dc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6d5f5bea06ddec46722d87c2e40beaacfff05f568fe9a394cfc72bf8406e0482"}],"publication_id":"OT-2026-000011058"} Six cup vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011058
OpenTechnical
This publication supersedes OT-2026-000006846. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011058

Six cup vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
938e25327fa1e284a646e87e60de3bddbf6349091ece5e8015dd064303f21cbb

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006846, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011058, “Six cup vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011058.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011058" title: "Six cup vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011058" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six cup vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006846, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011058 Six cup vacuum gripper, six outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011058 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006846, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011058 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011058 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006847. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011059

Four cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
76e32842bb3cd94626c300c85dafa7b6f18e8cfc1eb5408c98223f119377e285

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006847, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011059, “Four cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011059.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011059" title: "Four cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011059" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006847, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011059 Four cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011059 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006847, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011059 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011059 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, four zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011059", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 785 }, "figures": [], "files": [ { "bytes": 16019, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6123d9d7841cd32394335c27fadeda268b3be7aaeaff27f7c19f21ae9676b13b" }, { "bytes": 5986, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6a73417133e4842955cf7b952d4e17b65bf9852edead7edd78bd9fc2f3e96204" }, { "bytes": 5696, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "76e32842bb3cd94626c300c85dafa7b6f18e8cfc1eb5408c98223f119377e285" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011059/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011059", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006847", "title": "Four cup vacuum gripper, four zone face, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae6c-540e-7936-8b43-2026712d7999" } 6GY3WFlNu07NWPb8AviZegU0E7n0gI/slgsdC+kWJIef6Ll1EepX0fhHrnwmStVswE/mnAQ67Irzv8Hi933xDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6GY3WFlNu07NWPb8AviZegU0E7n0gI/slgsdC+kWJIef6Ll1EepX0fhHrnwmStVswE/mnAQ67Irzv8Hi933xDg== {"files":[{"bytes":17682,"name":"index.html","sha256":"f378ce3b180311f010bccb240b9edfa22f8866d2224936e977b86d994e7e8e73"},{"bytes":7431,"name":"publication.md","sha256":"d7399fb96af324ad22a0ea82d4b8048b61ac599317611d67664e3b01f44cac62"},{"bytes":7130,"name":"publication.txt","sha256":"0a254040db2d3e272e09e11b4054676d6cdaa39b6a252d90cd91b0377132b4b7"},{"bytes":2803,"name":"manifest.json","sha256":"72ee7b040ee6043f9b420bd111766911a376330545dbf8c24f44c4a2f7b26263"},{"bytes":89,"name":"manifest.sig","sha256":"c2e8c666b7b34003b9f87b65e4026bf59eb599ed9d7c57a5bce9705347735ea9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bc344d3cea6d6ad15df49bc115cb119d79758aa79604adbe9a924a39eace97df"}],"publication_id":"OT-2026-000011060"} Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011060
OpenTechnical
This publication supersedes OT-2026-000006848. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011060

Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0a254040db2d3e272e09e11b4054676d6cdaa39b6a252d90cd91b0377132b4b7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0012]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006848, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011060, “Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011060.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011060" title: "Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011060" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006848, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011060 Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011060 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006848, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011060 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011060 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, four zone branches, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011060", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 995 }, "figures": [], "files": [ { "bytes": 17682, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f378ce3b180311f010bccb240b9edfa22f8866d2224936e977b86d994e7e8e73" }, { "bytes": 7431, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d7399fb96af324ad22a0ea82d4b8048b61ac599317611d67664e3b01f44cac62" }, { "bytes": 7130, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0a254040db2d3e272e09e11b4054676d6cdaa39b6a252d90cd91b0377132b4b7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011060/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "zone branch", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011060", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006848", "title": "Four cup vacuum gripper, four zone face, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540e-78db-aa45-01685e9a3adc" } xlmmXUr/e6yIziD+1KGYDUmDakAEpjtf+8UcItkIqd444ovGLtBkyOeRH1yNeMwuiS76JvQql0luXsnNACARDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xlmmXUr/e6yIziD+1KGYDUmDakAEpjtf+8UcItkIqd444ovGLtBkyOeRH1yNeMwuiS76JvQql0luXsnNACARDw== {"files":[{"bytes":17192,"name":"index.html","sha256":"d23d0008f5964cb54c224315eae8bbac57cf90434acef8616f03d4c516a91cdd"},{"bytes":6977,"name":"publication.md","sha256":"320fabadbb1ab01742e88471dd4a367fdeffec577aa9f328897b96137d3a77b8"},{"bytes":6704,"name":"publication.txt","sha256":"13dc3b496403f63596d0a35cdd343ccedae1dd059be51edb83415183c8d3e730"},{"bytes":2735,"name":"manifest.json","sha256":"c2146fe3ebb07abf1e2cb8c083c647212aa94a2d32e2da7c90a85bf82357a442"},{"bytes":89,"name":"manifest.sig","sha256":"23a28dcc90e2c55e29488bb0f4534bfb97d5ea82ffbf794348441b5f666f909d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"27c054e7c32198b6f74521a7dc214c8cef6509b353b4e7910542d6089b6cc793"}],"publication_id":"OT-2026-000011061"} Two cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011061
OpenTechnical
This publication supersedes OT-2026-000006849. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011061

Two cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
13dc3b496403f63596d0a35cdd343ccedae1dd059be51edb83415183c8d3e730

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006849, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011061, “Two cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011061.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011061" title: "Two cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011061" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006849, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011061 Two cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011061 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006849, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011061 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011061 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011061", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 25, "words": 937 }, "figures": [], "files": [ { "bytes": 17192, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d23d0008f5964cb54c224315eae8bbac57cf90434acef8616f03d4c516a91cdd" }, { "bytes": 6977, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "320fabadbb1ab01742e88471dd4a367fdeffec577aa9f328897b96137d3a77b8" }, { "bytes": 6704, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "13dc3b496403f63596d0a35cdd343ccedae1dd059be51edb83415183c8d3e730" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011061/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011061", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006849", "title": "Two cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7eaa-bffa-fb81ba14acb4" } upMVpvMP9Mpg07AFezKGJLnD/7kYaGCiFJ9g38VC6CkG9h04MN2caqMk9tFh50dyzNTGRN8Nz6+hjzKK3BkkCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: upMVpvMP9Mpg07AFezKGJLnD/7kYaGCiFJ9g38VC6CkG9h04MN2caqMk9tFh50dyzNTGRN8Nz6+hjzKK3BkkCw== {"files":[{"bytes":16878,"name":"index.html","sha256":"3bfa2a6cf1bdaab2cd348d6fbcc58959dadb0228d8afbe644b9443f64dd8e5fb"},{"bytes":6567,"name":"publication.md","sha256":"04135b2da2f8cdb6130e9df51a80ff0949fa645064911dab1097d233779c6ee1"},{"bytes":6266,"name":"publication.txt","sha256":"4c10701b9d6d3379992ac417be45bd5c1a26af0be3190fe087a016b4ffbe21f8"},{"bytes":2766,"name":"manifest.json","sha256":"71e4f8385c9240f8a18291293cea4d0f6a62bb7f4da6709c72401a252b66a163"},{"bytes":89,"name":"manifest.sig","sha256":"2f33e3b3af4ac9e402255ed83f49e2110b662631f736a59a311ee529e5a001e2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6dc8358807eb4653a0e2a3fe2a1fbdde398bcf78b8cc663763d580ef89ebd78a"}],"publication_id":"OT-2026-000011062"} Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down - OpenTechnical OT-2026-000011062
OpenTechnical
This publication supersedes OT-2026-000006850. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011062

Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4c10701b9d6d3379992ac417be45bd5c1a26af0be3190fe087a016b4ffbe21f8

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006850, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007228.

Publication information

Citation

OpenTechnical Publication OT-2026-000011062, “Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011062.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011062" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011062" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006850, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007228. OPENTECHNICAL PUBLICATION OT-2026-000011062 Two cup vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011062 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006850, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007228. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011062 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011062 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006851. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011063

Single cup vacuum gripper, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1c6a92e022a999ea0a1774ec9a76f08cf31462e3685cf13fc5250940c5921774

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006851, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011063, “Single cup vacuum gripper, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011063.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011063" title: "Single cup vacuum gripper, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011063" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "vacuum" --- # Single cup vacuum gripper, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006851, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011063 Single cup vacuum gripper, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011063 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006851, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011063 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011063 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006852. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011064

Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
a4c2c1668ee026ebbb5d6f1011130a3a5900e7a55c9feff57b8cb15a0bbd1d11

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006852, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011064, “Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011064.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011064" title: "Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011064" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006852, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011064 Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011064 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006852, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011064 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011064 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011064", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 952 }, "figures": [], "files": [ { "bytes": 17412, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2e79a4e1fc3af2a3eff6a9ed5cc918f12f65cb89778e7072732d5229a0b9ab20" }, { "bytes": 7154, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6471b5587e2c7f0daa05f183e013396d45d8701f0d7808faee0f24def9b581aa" }, { "bytes": 6860, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a4c2c1668ee026ebbb5d6f1011130a3a5900e7a55c9feff57b8cb15a0bbd1d11" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011064/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "contact detector", "vent valve", "contact sensing", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011064", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006852", "title": "Six pad foam vacuum gripper, six outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7f90-88f6-2d2e82a290cf" } 7EdXfNwev58FqrLxwB1AqTeSxPC04jPeFXknV67O5TrjyQtErTB+4+Nc90Y1+yx6Sune8a8lio7f5A55t/CuBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7EdXfNwev58FqrLxwB1AqTeSxPC04jPeFXknV67O5TrjyQtErTB+4+Nc90Y1+yx6Sune8a8lio7f5A55t/CuBA== {"files":[{"bytes":15756,"name":"index.html","sha256":"7eaf83cef096ecaf9b25734fed41205117e35a068198daa58473abffb6b224d2"},{"bytes":5762,"name":"publication.md","sha256":"ffe01aa27f3da738bc46131bd4c35ab5cfb0c8fc2235f3ec730201b6f6341d65"},{"bytes":5519,"name":"publication.txt","sha256":"19e5aa4e15b5046f35249de025690e575eea6513169e16802778ca3c8baadd0b"},{"bytes":2696,"name":"manifest.json","sha256":"43de77c00eabb676cb6ee3c5db78a0acfacc2f0cdc53955930965fa2fd8532a0"},{"bytes":89,"name":"manifest.sig","sha256":"f2c5d666a3156c5324df1b8df252637fbd50107c6c03af65cddde6def5d28e6e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"23e8bf1f3eaa9dddb190e18999270ca93cd1a0b0c27e89088b39e9ec1f65d36b"}],"publication_id":"OT-2026-000011065"} Single cup vacuum gripper, pump fed, vented after set-down - OpenTechnical OT-2026-000011065
OpenTechnical
This publication supersedes OT-2026-000006853. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011065

Single cup vacuum gripper, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
19e5aa4e15b5046f35249de025690e575eea6513169e16802778ca3c8baadd0b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006853, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011065, “Single cup vacuum gripper, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011065.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011065" title: "Single cup vacuum gripper, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011065" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "vacuum" --- # Single cup vacuum gripper, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006853, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011065 Single cup vacuum gripper, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011065 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006853, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011065 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011065 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011065", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 744 }, "figures": [], "files": [ { "bytes": 15756, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7eaf83cef096ecaf9b25734fed41205117e35a068198daa58473abffb6b224d2" }, { "bytes": 5762, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ffe01aa27f3da738bc46131bd4c35ab5cfb0c8fc2235f3ec730201b6f6341d65" }, { "bytes": 5519, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "19e5aa4e15b5046f35249de025690e575eea6513169e16802778ca3c8baadd0b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011065/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011065", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006853", "title": "Single cup vacuum gripper, pump fed, vented after set-down", "uuid": "01a0ae6c-540e-7dc9-8f60-94145f35dd22" } tqy8QM0nakonw8QY/YJeZzwN9+H1ZozC0MPKMDNvMEXhwilqIMJP5Ng6I2sUxjSJJQw0IOO0IgWOvRh5haFBBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tqy8QM0nakonw8QY/YJeZzwN9+H1ZozC0MPKMDNvMEXhwilqIMJP5Ng6I2sUxjSJJQw0IOO0IgWOvRh5haFBBA== {"files":[{"bytes":18951,"name":"index.html","sha256":"82b4e4fba2c00631c91804b275819012a145ae6796ba1b0104c927e7ceeb5e76"},{"bytes":8378,"name":"publication.md","sha256":"f12e2d8746846505f07533879c52ccca7ec318fa28fa74802915accb582c2275"},{"bytes":8074,"name":"publication.txt","sha256":"f0ad7af2df6e962236ad6314d896c0d2b4e5ead10a6d7edc6fc5c943146ede67"},{"bytes":2845,"name":"manifest.json","sha256":"42e4d0f6dcea13123738c32b5562603e2f3f4bb99b7fc980e0f6a629f26fbaaa"},{"bytes":89,"name":"manifest.sig","sha256":"94086313749ae04a636c82b0240cc3392576d62850978a742f7d59fc316bad72"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e9fe06eee49f6352ace288628b83391fcee614d0cc8d59b6959a52a392a11b9c"}],"publication_id":"OT-2026-000011066"} Single bellows cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011066
OpenTechnical
This publication supersedes OT-2026-000006854. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011066

Single bellows cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f0ad7af2df6e962236ad6314d896c0d2b4e5ead10a6d7edc6fc5c943146ede67

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0008]The bellows cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0021]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006854, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011066, “Single bellows cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011066.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011066" title: "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011066" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single bellows cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006854, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011066 Single bellows cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011066 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0008] The bellows cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0021] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006854, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011066 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011066 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011066", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1153 }, "figures": [], "files": [ { "bytes": 18951, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "82b4e4fba2c00631c91804b275819012a145ae6796ba1b0104c927e7ceeb5e76" }, { "bytes": 8378, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f12e2d8746846505f07533879c52ccca7ec318fa28fa74802915accb582c2275" }, { "bytes": 8074, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f0ad7af2df6e962236ad6314d896c0d2b4e5ead10a6d7edc6fc5c943146ede67" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011066/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011066", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006854", "title": "Single bellows cup vacuum gripper, common isolation valve, two stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540e-7cb2-a26b-83e05a66fa9c" } uVAy34FiUDuFLto1XlnsX8SUYC00g3LINPuFa+BbLrpZy2nULbQF9IuwbwQR95Dw/9+BIykp5OPVKgH8PjUFCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uVAy34FiUDuFLto1XlnsX8SUYC00g3LINPuFa+BbLrpZy2nULbQF9IuwbwQR95Dw/9+BIykp5OPVKgH8PjUFCw== {"files":[{"bytes":17604,"name":"index.html","sha256":"5751a68fbc7487fd2212cbaa377f67de81ed6354b7e25c0166ac56ae83eb3c09"},{"bytes":7239,"name":"publication.md","sha256":"facf3f4e12436003a86cfcae7faf0eb2e141aae035beb716e7077234d4648d9a"},{"bytes":6912,"name":"publication.txt","sha256":"ff392f346dd25a8528da61c742de13d94513fffd03f05d665a0c62ab232bfd29"},{"bytes":2832,"name":"manifest.json","sha256":"87faedc43c2962feb63c28397f2e8cbf57a0a19fb97eb2785e445d768ff51dfd"},{"bytes":89,"name":"manifest.sig","sha256":"e59755d669036e2e9869f731142cd14a84901773367e4ecbfaf1bde7bf4ffb54"},{"bytes":227,"name":"manifest.sig.txt","sha256":"537336b18bf842bbf11986c8df5d7d1b246cbc865b29c9bb703aed7b77d97c12"}],"publication_id":"OT-2026-000011067"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011067
OpenTechnical
This publication supersedes OT-2026-000006855. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011067

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
ff392f346dd25a8528da61c742de13d94513fffd03f05d665a0c62ab232bfd29

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006855, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011067, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011067.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011067" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011067" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006855, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011067 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011067 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006855, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011067 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011067 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006857. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011068

Two pad foam vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
b2ee7da002e37d277d21a4c081ab48d474fe634291ec22fc6ccb84444ef579d0

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006857, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011068, “Two pad foam vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011068.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011068" title: "Two pad foam vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011068" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006857, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011068 Two pad foam vacuum gripper, two outlet manifold, pump fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011068 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006857, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011068 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011068 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006858. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011069

Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d5149c51bc104d4dd1c2e8e82d13fc452164ff72207c19b251d7aea3e355ef05

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006858, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011069, “Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011069.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011069" title: "Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011069" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006858, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011069 Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011069 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006858, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011069 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011069 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011069", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 811 }, "figures": [], "files": [ { "bytes": 16392, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c633a30cee64006ef802495579531d0dbe3031dab879265ade990b536e82f98c" }, { "bytes": 6262, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "32df119d4865a5c6e4172a53529e907be7d61d092188c850362fc15efdc3a9b5" }, { "bytes": 5981, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d5149c51bc104d4dd1c2e8e82d13fc452164ff72207c19b251d7aea3e355ef05" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011069/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011069", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006858", "title": "Six cup vacuum gripper, six outlet manifold, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7634-9bcc-0181931db89a" } K/MeTfBWWHmq3gDHBOwplYM27b8eD3Yv2c2755tm4GcNqWUIohWy8hofCe3TFxSSTzxn4RtSg+t8w58vech/Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: K/MeTfBWWHmq3gDHBOwplYM27b8eD3Yv2c2755tm4GcNqWUIohWy8hofCe3TFxSSTzxn4RtSg+t8w58vech/Bw== {"files":[{"bytes":16873,"name":"index.html","sha256":"83cd3c114a2062c2f9bc201860a5d2862809d6e462d9cba98da0c531d0453f63"},{"bytes":6641,"name":"publication.md","sha256":"bec43aea1afcd213fa2f286a67d1ebc56cfcf17c5aaf1ba0d6bd5100966e4c3f"},{"bytes":6357,"name":"publication.txt","sha256":"007c287260138722873fbf2eca51cfcbe36e76798421005f95ab5eed8046f0eb"},{"bytes":2743,"name":"manifest.json","sha256":"9e3df0bd5bf974ec397bbdeef9ef39ce0d533d42432f5a9f132dc60979a1db8e"},{"bytes":89,"name":"manifest.sig","sha256":"15b75c0d808dad08a3697b740e4db52f6e9a0b859f1b6df2292b1c2dc4538f55"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1b888407e2f4ee86e8d43d81ac311bf52c7e77bb3253436bd7c3905b56c40399"}],"publication_id":"OT-2026-000011070"} Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011070
OpenTechnical
This publication supersedes OT-2026-000006861. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011070

Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
007c287260138722873fbf2eca51cfcbe36e76798421005f95ab5eed8046f0eb

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006861, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011070, “Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011070.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011070" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011070" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "tool changing" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006861, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011070 Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011070 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006861, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011070 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011070 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011070", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 881 }, "figures": [], "files": [ { "bytes": 16873, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "83cd3c114a2062c2f9bc201860a5d2862809d6e462d9cba98da0c531d0453f63" }, { "bytes": 6641, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bec43aea1afcd213fa2f286a67d1ebc56cfcf17c5aaf1ba0d6bd5100966e4c3f" }, { "bytes": 6357, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "007c287260138722873fbf2eca51cfcbe36e76798421005f95ab5eed8046f0eb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011070/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011070", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006861", "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-73c4-9690-70f94b2fe4d3" } xiRfUj3piUua2Ttq+6PNEAsIzqlnCmXxfCZuuPfS0NtcjkhR9V8vgSN5t8i2JmqtEy+uYK/HZq/y9SE0YpXEBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xiRfUj3piUua2Ttq+6PNEAsIzqlnCmXxfCZuuPfS0NtcjkhR9V8vgSN5t8i2JmqtEy+uYK/HZq/y9SE0YpXEBQ== {"files":[{"bytes":16611,"name":"index.html","sha256":"43270c95a8fc0adf3e6df7b9976774ea2393dd620346c6aa57c0b220891f62d5"},{"bytes":6469,"name":"publication.md","sha256":"d96db627eb615c9d1265d0d183771d4c58ab854760776b4f30ae343d3a601ac7"},{"bytes":6203,"name":"publication.txt","sha256":"cb44af5f497c35143ab64f93e31bc8584cd0808642e1855b204b14389a9c1506"},{"bytes":2724,"name":"manifest.json","sha256":"15edb67472eb0b934700872ec192ce00206e0164eafb88832fdb037cae853e76"},{"bytes":89,"name":"manifest.sig","sha256":"6efe4b74f5678978e2ca64b374fcf82b524abe9d520e3a8e143f74a0517e5076"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9be156571fdc6c7cb826c8c170b51b7078b195b44b0054ba6985b6c158c36b8a"}],"publication_id":"OT-2026-000011071"} Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down - OpenTechnical OT-2026-000011071
OpenTechnical
This publication supersedes OT-2026-000006863. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011071

Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
cb44af5f497c35143ab64f93e31bc8584cd0808642e1855b204b14389a9c1506

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006863, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011071, “Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011071.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011071" title: "Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011071" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006863, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011071 Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011071 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006863, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011071 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011071 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006864. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011072

Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
4d5ccbcb7710dfaa1a7d5e4c25e1959ab05512c8928e17890305afa3a5b45268

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0016]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006864, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011072, “Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011072.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011072" title: "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011072" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006864, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011072 Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011072 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0016] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006864, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011072 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011072 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011072", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 879 }, "figures": [], "files": [ { "bytes": 16957, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c56aad7061fbd47cd78ca805d85bb536f33fc3e7a69ff3d8c81b77423ca88ffe" }, { "bytes": 6771, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "49522215998b9cc244eeeebf67b980e730a75f15d8186426f3dbcc2994a5b8e2" }, { "bytes": 6433, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4d5ccbcb7710dfaa1a7d5e4c25e1959ab05512c8928e17890305afa3a5b45268" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011072/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011072", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006864", "title": "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540e-79ae-a559-200e3c5c1ee3" } 7z3f88AGCnOapNFPxUmswtFXU12egZoMQI2RGu9UnStI/n82A0fnOohWz5IvvouPzlOuyeuyUAUNyh8grnFyDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7z3f88AGCnOapNFPxUmswtFXU12egZoMQI2RGu9UnStI/n82A0fnOohWz5IvvouPzlOuyeuyUAUNyh8grnFyDA== {"files":[{"bytes":16742,"name":"index.html","sha256":"7414da804f674abc157ee51293c850b02e8454e22fef5613905f00fcaabd9739"},{"bytes":6553,"name":"publication.md","sha256":"b0c26b754fcafe5401e4a0bc432bfc092180d6f9df7572b323f02bfb03fc08f4"},{"bytes":6269,"name":"publication.txt","sha256":"d92a8cc46be9fb01cfcafe7416921a00646b5093e8964cf6e01945b7f91e8928"},{"bytes":2743,"name":"manifest.json","sha256":"cef809f66171e3b0d289dc2ab460897d8cadb658d95e9c42128a1572780971f3"},{"bytes":89,"name":"manifest.sig","sha256":"1833638f6b8fbef474e9f6c9f1a14b361c55221a891a19032a581bf0f0543c61"},{"bytes":227,"name":"manifest.sig.txt","sha256":"35158a0cc4cddfe522fd01394c0ba10f95e82d68402b21a96b926df82360fbec"}],"publication_id":"OT-2026-000011073"} Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011073
OpenTechnical
This publication supersedes OT-2026-000006865. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011073

Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d92a8cc46be9fb01cfcafe7416921a00646b5093e8964cf6e01945b7f91e8928

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006865, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007203.

Publication information

Citation

OpenTechnical Publication OT-2026-000011073, “Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011073.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011073" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011073" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "tool changing" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006865, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007203. OPENTECHNICAL PUBLICATION OT-2026-000011073 Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011073 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006865, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007203. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011073 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011073 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011073", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 861 }, "figures": [], "files": [ { "bytes": 16742, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7414da804f674abc157ee51293c850b02e8454e22fef5613905f00fcaabd9739" }, { "bytes": 6553, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b0c26b754fcafe5401e4a0bc432bfc092180d6f9df7572b323f02bfb03fc08f4" }, { "bytes": 6269, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d92a8cc46be9fb01cfcafe7416921a00646b5093e8964cf6e01945b7f91e8928" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011073/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011073", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006865", "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-73e0-9119-dc971475f174" } H5dcIkJnj1rV1dJHbmkN6e9R/Be3JtSu4esgS0dcfgIZg5ORawgN6v9PUgRK4cm3HtLLVrA1EHm6jyQv1gZECA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: H5dcIkJnj1rV1dJHbmkN6e9R/Be3JtSu4esgS0dcfgIZg5ORawgN6v9PUgRK4cm3HtLLVrA1EHm6jyQv1gZECA== {"files":[{"bytes":17884,"name":"index.html","sha256":"fedfde78120692964d22b8c1ed1fbb6cd31b27cf79a7a61f58e80bf451d32f1d"},{"bytes":7463,"name":"publication.md","sha256":"e9479aabebf27ad66a5b36f2a2e1ac7eb9acd245b59b09f2924c9b9f82051b5d"},{"bytes":7184,"name":"publication.txt","sha256":"afbcb3970f519bba274522c6b4f230cd1275422da2be2301b7f44290574c6773"},{"bytes":2766,"name":"manifest.json","sha256":"1733320cf4bb7769ce67f06c44f1289b857acd2b2ebebbefd891205629921eef"},{"bytes":89,"name":"manifest.sig","sha256":"2b4433ab46dbd31d45ad1cc95e2e1d8d801b97dd60846c7af234c99404caf76a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b8f7f7b91f93251f7b7666d6f42eb719aa367d185aede1aa9b2e074d12bc682f"}],"publication_id":"OT-2026-000011074"} Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011074
OpenTechnical
This publication supersedes OT-2026-000006867. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011074

Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
afbcb3970f519bba274522c6b4f230cd1275422da2be2301b7f44290574c6773

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006867, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011074, “Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011074.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011074" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011074" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006867, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011074 Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011074 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006867, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011074 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011074 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011074", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1003 }, "figures": [], "files": [ { "bytes": 17884, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fedfde78120692964d22b8c1ed1fbb6cd31b27cf79a7a61f58e80bf451d32f1d" }, { "bytes": 7463, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e9479aabebf27ad66a5b36f2a2e1ac7eb9acd245b59b09f2924c9b9f82051b5d" }, { "bytes": 7184, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "afbcb3970f519bba274522c6b4f230cd1275422da2be2301b7f44290574c6773" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011074/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011074", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006867", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540e-7e6c-96c4-576b366b2e5f" } PNgj7X7QOaR4DL2R8YdNBGPerubNXbkQ3SVoQXCuOhmE1k3lM7/ktjW8PbC6yInn9imOUevacN8W64XzGG4tDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PNgj7X7QOaR4DL2R8YdNBGPerubNXbkQ3SVoQXCuOhmE1k3lM7/ktjW8PbC6yInn9imOUevacN8W64XzGG4tDg== {"files":[{"bytes":16423,"name":"index.html","sha256":"e0d1a419aa05edb3130c2fecfd4f260627d251b4b0fe5d00c7c01637302934ce"},{"bytes":6283,"name":"publication.md","sha256":"6c825c052f1969c2bd8a3c1a2d192ea52a7441d759761dd97443aaf685d77a08"},{"bytes":5997,"name":"publication.txt","sha256":"c2b3f6a42b9de341249b48efff34a9e04dbf0743ad534426403fd37239cd9c66"},{"bytes":2724,"name":"manifest.json","sha256":"ab0ccf31c8a318b1f77a01229b37437b51198ac3d26b5b85d01dee16e1ee08c1"},{"bytes":89,"name":"manifest.sig","sha256":"3ee563d235f708dc2daf1de258a03a53976ed16b6fd9ff5cb89a63fa88a9f854"},{"bytes":227,"name":"manifest.sig.txt","sha256":"83bfaefbb60d1935b5fd9481c77665dbece5fc313def796587fd4b76e8270c82"}],"publication_id":"OT-2026-000011075"} Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011075
OpenTechnical
This publication supersedes OT-2026-000006868. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011075

Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c2b3f6a42b9de341249b48efff34a9e04dbf0743ad534426403fd37239cd9c66

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006868, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011075, “Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011075.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011075" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011075" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006868, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011075 Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011075 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006868, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011075 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011075 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006869. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011076

Two bellows cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f287f6b86058d0cacba1ef3072c9e54e43a6aa4f128573cb22999f8739d2f01d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006869, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011076, “Two bellows cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011076.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011076" title: "Two bellows cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011076" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Two bellows cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006869, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011076 Two bellows cup vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011076 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006869, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011076 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011076 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006870. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011077

Single cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
d9a841acd2b6b15f6848073d457ea57852db3708e4d5c2768649db71c6e32d50

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006870, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011077, “Single cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011077.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011077" title: "Single cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011077" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006870, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011077 Single cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011077 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006870, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011077 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011077 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011077", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 985 }, "figures": [], "files": [ { "bytes": 17529, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ae661d084b5dd716a07fe8e2ab35a9daed5b445e263da55397e9be09a3e34bdb" }, { "bytes": 7290, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b975e3d3860c0c8fadf917561225ddeb6a716eabd3b400d612abb7aaa3b5b762" }, { "bytes": 7020, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d9a841acd2b6b15f6848073d457ea57852db3708e4d5c2768649db71c6e32d50" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011077/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011077", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006870", "title": "Single cup vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540f-7172-b390-b479a2c470a8" } SJg/qqHmcVYzCUwS5zyp5zjkAQDwCJ6D6zabSCC4qONHkFdC1/qHX61JNABDHjR0C+0E3Zbhdo2KDJocTRbHBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SJg/qqHmcVYzCUwS5zyp5zjkAQDwCJ6D6zabSCC4qONHkFdC1/qHX61JNABDHjR0C+0E3Zbhdo2KDJocTRbHBQ== {"files":[{"bytes":16035,"name":"index.html","sha256":"fc0c1c04769606f6ae71566cc2d80470b69dfcdf39b2572adab89377d5029e99"},{"bytes":5938,"name":"publication.md","sha256":"1bb43a5ccd231bd4de32678f84a5ea37f8319a44402339395870be4931fa9757"},{"bytes":5624,"name":"publication.txt","sha256":"2b55202d4d69cf8a84838f334c1a66adeea7bc7c2867c7e011538624e95f9329"},{"bytes":2758,"name":"manifest.json","sha256":"c97a77988c4261f3ab3fd167cc95dc6476ae61e414439edea437ea73f901dda4"},{"bytes":89,"name":"manifest.sig","sha256":"7aec239b295d877015e711ec804b36fcef5561f376696d0c4c084204981f1e1c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"934116d079dd260cc0498fd93ff2e36f1a2d81481119ef30e89bb2935d300b1d"}],"publication_id":"OT-2026-000011078"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000011078
OpenTechnical
This publication supersedes OT-2026-000006871. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011078

Two bellows cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
2b55202d4d69cf8a84838f334c1a66adeea7bc7c2867c7e011538624e95f9329

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006871, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011078, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011078.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011078" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011078" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006871, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011078 Two bellows cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011078 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006871, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011078 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011078 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011078", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 760 }, "figures": [], "files": [ { "bytes": 16035, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fc0c1c04769606f6ae71566cc2d80470b69dfcdf39b2572adab89377d5029e99" }, { "bytes": 5938, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1bb43a5ccd231bd4de32678f84a5ea37f8319a44402339395870be4931fa9757" }, { "bytes": 5624, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2b55202d4d69cf8a84838f334c1a66adeea7bc7c2867c7e011538624e95f9329" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011078/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011078", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006871", "title": "Two bellows cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down", "uuid": "01a0ae6c-540f-7e66-802a-3ef8df9089fd" } zmHip/qw7KWsAAYc4+Vu+a4VusN4wuqy58GV7e+Wg1d9L78mta4pcYadrfxUuwbajB2AyUBBX4cNmXURUGgMCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zmHip/qw7KWsAAYc4+Vu+a4VusN4wuqy58GV7e+Wg1d9L78mta4pcYadrfxUuwbajB2AyUBBX4cNmXURUGgMCQ== {"files":[{"bytes":17164,"name":"index.html","sha256":"fc91456e0af29be387e9ed723849570fa56baeefbf31f002abda2facea80ed3a"},{"bytes":6887,"name":"publication.md","sha256":"669a8a4f96c39c03242e9e0bab23de8ebb97e75e292f768dcefc47a38f225e32"},{"bytes":6591,"name":"publication.txt","sha256":"e62ffad7617ba211c21429b79f02527e34f3a660a95c518882975230ec27b088"},{"bytes":2759,"name":"manifest.json","sha256":"eda86432b9468afb0dad7372eb16b265f4594f6af12d85215c4b5dde6efb1107"},{"bytes":89,"name":"manifest.sig","sha256":"804c4837cc2d1415bd57fa409007dc327a54288d76633bfbe934b1b2b908e6e7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1cce1429e1865aae835f0a5f7c03cac2be52830db53435c8d7c859a44491418f"}],"publication_id":"OT-2026-000011079"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011079
OpenTechnical
This publication supersedes OT-2026-000006872. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011079

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
e62ffad7617ba211c21429b79f02527e34f3a660a95c518882975230ec27b088

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006872, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011079, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011079.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011079" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011079" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006872, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011079 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011079 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006872, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011079 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011079 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011079", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 907 }, "figures": [], "files": [ { "bytes": 17164, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fc91456e0af29be387e9ed723849570fa56baeefbf31f002abda2facea80ed3a" }, { "bytes": 6887, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "669a8a4f96c39c03242e9e0bab23de8ebb97e75e292f768dcefc47a38f225e32" }, { "bytes": 6591, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e62ffad7617ba211c21429b79f02527e34f3a660a95c518882975230ec27b088" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011079/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011079", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006872", "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7c6d-900e-284bf4d7ae0c" } +ZYTgJctfZ6iiqygcvMm/PlRgza9sBq62gM+lyTRNNx0wkiE1cBlsm9DYXRbjk0VdzGq7JF4mFUFt+gc6nt8Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +ZYTgJctfZ6iiqygcvMm/PlRgza9sBq62gM+lyTRNNx0wkiE1cBlsm9DYXRbjk0VdzGq7JF4mFUFt+gc6nt8Bw== {"files":[{"bytes":17504,"name":"index.html","sha256":"64c1b991547e1c27d7d8c163ff00c87a2acdd8e20e7c341bbe88aaf2a6ec3e76"},{"bytes":7194,"name":"publication.md","sha256":"a34510761742fc592bc84f2cfc60bf720a3b206331714e5ef66a229a9baafc13"},{"bytes":6909,"name":"publication.txt","sha256":"75d68de7091712e4c835660572b5fb5ddaef70ce6530df175528e3b0e57905a5"},{"bytes":2750,"name":"manifest.json","sha256":"821a604811c656d25db9dcbabee1cd3a797b7e3be567a47176884a77922063b2"},{"bytes":89,"name":"manifest.sig","sha256":"cd695a70cf0b05a2fc2a26f4b0cc2890d0ac6f03985e827c02b9adba543a64e1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d9835343577a807be76d4fed850deb9334500f2261924322141ad77ba1f8d95a"}],"publication_id":"OT-2026-000011080"} Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011080
OpenTechnical
This publication supersedes OT-2026-000006873. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011080

Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
75d68de7091712e4c835660572b5fb5ddaef70ce6530df175528e3b0e57905a5

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006873, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006904.

Publication information

Citation

OpenTechnical Publication OT-2026-000011080, “Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011080.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011080" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011080" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006873, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006904. OPENTECHNICAL PUBLICATION OT-2026-000011080 Three cup vacuum gripper, three outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011080 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006873, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006904. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011080 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011080 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006874. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011081

Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
48b9ef186bc1fe928e7d09882b446a35de6a5f4422a373277d6980eaa592603a

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006874, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011081, “Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011081.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011081" title: "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011081" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006874, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011081 Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011081 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006874, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011081 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011081 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011081", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 950 }, "figures": [], "files": [ { "bytes": 17327, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cabec4df5541964b1fde932e9923cee2f4bd5cc1779524e9fab614ed471ccab5" }, { "bytes": 7017, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6806c4e272a2e83434cb0cb663183cfa82d09c0c4bb8b2afdfbc85a605b6e3f2" }, { "bytes": 6718, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "48b9ef186bc1fe928e7d09882b446a35de6a5f4422a373277d6980eaa592603a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011081/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011081", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006874", "title": "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, pulsed blow-off after set-down", "uuid": "01a0ae6c-540f-73d0-aac0-78d56a612a24" } iVq4W4WD8A62p+wb7j+yJchvJstuObXJQMsKqGhaDBB4DtGuBsuoIOCszO4eUf1UEuuBI7u4ryMvp6qgmZuoBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: iVq4W4WD8A62p+wb7j+yJchvJstuObXJQMsKqGhaDBB4DtGuBsuoIOCszO4eUf1UEuuBI7u4ryMvp6qgmZuoBA== {"files":[{"bytes":17268,"name":"index.html","sha256":"e17fd5e386da1c4faf3e948028c836b8dafcbf55257c8dfbcb4fa835810f8132"},{"bytes":6948,"name":"publication.md","sha256":"947d4c5dfb41166d26c639d66433e40f3e5d26ce8a5e08bf01a7584bc276106d"},{"bytes":6652,"name":"publication.txt","sha256":"3a7000659da9043e8891babc8afc1daf7f298fa8e020854021e6b3dd2569684e"},{"bytes":2759,"name":"manifest.json","sha256":"c3a89975123554089d37094609c85875a8736e4b0f8a1e9b85da42aef0f87042"},{"bytes":89,"name":"manifest.sig","sha256":"ffe07d6754f522d945e97fd40c2e5a75cf60c6c9b6b651f2ddbe3f24875264f0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d3d1c234bc76cfbeb63754fcf23474d584fe788c284a00968ca41328bdd1c537"}],"publication_id":"OT-2026-000011082"} Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011082
OpenTechnical
This publication supersedes OT-2026-000006875. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011082

Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3a7000659da9043e8891babc8afc1daf7f298fa8e020854021e6b3dd2569684e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006875, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011082, “Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011082.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011082" title: "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011082" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006875, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011082 Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011082 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006875, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011082 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011082 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011082", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 918 }, "figures": [], "files": [ { "bytes": 17268, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e17fd5e386da1c4faf3e948028c836b8dafcbf55257c8dfbcb4fa835810f8132" }, { "bytes": 6948, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "947d4c5dfb41166d26c639d66433e40f3e5d26ce8a5e08bf01a7584bc276106d" }, { "bytes": 6652, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3a7000659da9043e8891babc8afc1daf7f298fa8e020854021e6b3dd2569684e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011082/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011082", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006875", "title": "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-710a-85c3-be60e5e94ed1" } yzTGs6NAj3Mv7roqYCaXpI6fZNyDG7tT9+Zm3WD3qhmvj+LjJcSxh2bGzdGiDUiQN46n4nEorwVsBVR/wj/JAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: yzTGs6NAj3Mv7roqYCaXpI6fZNyDG7tT9+Zm3WD3qhmvj+LjJcSxh2bGzdGiDUiQN46n4nEorwVsBVR/wj/JAg== {"files":[{"bytes":17426,"name":"index.html","sha256":"05a2b95c25630833459836dcbd8d38a2cdf2224dc2e71b78ecc4e23a32b438fa"},{"bytes":7058,"name":"publication.md","sha256":"fdaf9be23170fc22d101a886eac05526373d719f4a1c0188b95f8e63900fd952"},{"bytes":6763,"name":"publication.txt","sha256":"fbab5da9e7c836c15c5e844c9583d4a2fa4ed768ac73fa4fddffa8c14de19c88"},{"bytes":2775,"name":"manifest.json","sha256":"f95b60035a8c8a7ca9b7762f7a95d73f181273d08889f38da3a0016546347351"},{"bytes":89,"name":"manifest.sig","sha256":"d63ab94fbb73b53b3f3e94236a1cc8c9afa78f3e6385c3c23d8fcc9618372da2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6e15800d42c851665b5f0578239524c3b7b02c0cda6dd81b7c3383c8ea997fee"}],"publication_id":"OT-2026-000011083"} Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011083
OpenTechnical
This publication supersedes OT-2026-000006876. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011083

Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
fbab5da9e7c836c15c5e844c9583d4a2fa4ed768ac73fa4fddffa8c14de19c88

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006876, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011083, “Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011083.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011083" title: "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011083" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006876, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011083 Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011083 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006876, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011083 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011083 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006877. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011084

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0f73f9f10754afe2af0f896326b5b582a46fabeb02c5334e9f115aebf4f4e771

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006877, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011084, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011084.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011084" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011084" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006877, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011084 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011084 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006877, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011084 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011084 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011084", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 938 }, "figures": [], "files": [ { "bytes": 17490, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "235e9e2ae3074037bf472b0618370f62801b1f21454a4b813cc8fe8319fc01b1" }, { "bytes": 7098, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "19a68d5f8af518eaf0cd7e27c9527efe74b0b3b7d836c391f54948ecdfa3390c" }, { "bytes": 6781, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0f73f9f10754afe2af0f896326b5b582a46fabeb02c5334e9f115aebf4f4e771" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011084/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011084", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006877", "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-728b-a7f1-49ae66343de8" } lsZgT6NITtronxhBCRD/lMngKE4l6r7L66CyaiMvg54RH0OQNRayKDG/NDSbGPjI0duJb+0qlLpvjsjz4/92BA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lsZgT6NITtronxhBCRD/lMngKE4l6r7L66CyaiMvg54RH0OQNRayKDG/NDSbGPjI0duJb+0qlLpvjsjz4/92BA== {"files":[{"bytes":16556,"name":"index.html","sha256":"7105e15e2c3e8e6d9ea13ed43642f20a304cd67ba0e02f189d4dbc205dc64ee3"},{"bytes":6455,"name":"publication.md","sha256":"72a783dc5830698b9119894b2fde38d2a38071f24d3ef8a26accf89b308aa30d"},{"bytes":6182,"name":"publication.txt","sha256":"ad191ca45a198a8a22ca4215f06b1fdae8f598aaa6f50c5fc8d84bb50a12d25e"},{"bytes":2732,"name":"manifest.json","sha256":"cee6e60775a1d6bfbcba06dea6794e4687ae4a7351530251fc95937b55bed65b"},{"bytes":89,"name":"manifest.sig","sha256":"e0527260f4eae4f43c4ff126e588fc27e9d254d97a5638843a01ab66fe418da7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"92b5f15304a7205185272275969ef9b15bf526a8dccd6aa41b3e96aeec6a63ae"}],"publication_id":"OT-2026-000011085"} Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011085
OpenTechnical
This publication supersedes OT-2026-000006878. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011085

Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
ad191ca45a198a8a22ca4215f06b1fdae8f598aaa6f50c5fc8d84bb50a12d25e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006878, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011085, “Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011085.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011085" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011085" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" - "release control" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006878, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011085 Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011085 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006878, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011085 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011085 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006880. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011086

Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
c549c56c11eaadf3b8e4e33f453765b48604435999d6e3f3db7aa1897d564b08

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006880, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011086, “Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011086.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011086" title: "Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011086" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006880, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011086 Three cup vacuum gripper, three outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011086 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006880, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011086 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011086 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006881. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011087

Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
88eb4a6f309166cc4e06c2ff3912c9d69ad6c6fccad0c4d3f9b4dd4285f1672e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006881, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011087, “Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011087.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011087" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011087" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006881, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011087 Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011087 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006881, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011087 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011087 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011087", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1023 }, "figures": [], "files": [ { "bytes": 18166, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9f236c7fe96933be1694d21973a51f02eba48eef9bef1effbdc03542348ce3ab" }, { "bytes": 7625, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f732c541e3f3c058c5ec73e3e8f7e971a37c011c380f32177d903c059013f1d5" }, { "bytes": 7314, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "88eb4a6f309166cc4e06c2ff3912c9d69ad6c6fccad0c4d3f9b4dd4285f1672e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011087/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011087", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006881", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-739f-b0d6-25dcde67b8c4" } f+0hCUi+YA9aI0cj5fQtyt7mpCC1fxQ9azS6GfsgNEwnTAxnV9W57ZTxOmwZ6hT0SVwfuhdVMVoLn4ikBf4QAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: f+0hCUi+YA9aI0cj5fQtyt7mpCC1fxQ9azS6GfsgNEwnTAxnV9W57ZTxOmwZ6hT0SVwfuhdVMVoLn4ikBf4QAA== {"files":[{"bytes":17820,"name":"index.html","sha256":"ded985cddfb7c2d1d80c26e11c2635efc044c91ea41c8d22a8adc0cb5aa2488b"},{"bytes":7403,"name":"publication.md","sha256":"36375a3ccb773c4b11eab37813d09d13d8aec18b7291539a18c38c98c9edcf74"},{"bytes":7126,"name":"publication.txt","sha256":"0b9ac74662374bfbe45d5a942c37d1b779befe9257036bcc22d0b2612dd83482"},{"bytes":2763,"name":"manifest.json","sha256":"c3a3e183dd9daf87f321753b5294ee2c505e4245a8e13a111f5914c9e4683eb3"},{"bytes":89,"name":"manifest.sig","sha256":"f6964f61f0e753464f092a0977f797afc5a72ca73e425423cf3cfe726ea0f96c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8b70912a3e4b9b0a7a47aee71273db62185d241476545927cd786ab4d6c33591"}],"publication_id":"OT-2026-000011088"} Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011088
OpenTechnical
This publication supersedes OT-2026-000006882. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011088

Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0b9ac74662374bfbe45d5a942c37d1b779befe9257036bcc22d0b2612dd83482

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006882, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011088, “Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011088.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011088" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011088" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006882, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011088 Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011088 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006882, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011088 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011088 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011088", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 996 }, "figures": [], "files": [ { "bytes": 17820, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ded985cddfb7c2d1d80c26e11c2635efc044c91ea41c8d22a8adc0cb5aa2488b" }, { "bytes": 7403, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "36375a3ccb773c4b11eab37813d09d13d8aec18b7291539a18c38c98c9edcf74" }, { "bytes": 7126, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0b9ac74662374bfbe45d5a942c37d1b779befe9257036bcc22d0b2612dd83482" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011088/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011088", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006882", "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7b3e-bfba-04f4004d146d" } u3KxbjHBlTyjzLKCN4jFnkW5RMeY3Brt+vKgs+BTBp1YG4J/Jgv8e5Pho0iqW0Z+pap5a8+RqkaOP2Ra2IEPCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: u3KxbjHBlTyjzLKCN4jFnkW5RMeY3Brt+vKgs+BTBp1YG4J/Jgv8e5Pho0iqW0Z+pap5a8+RqkaOP2Ra2IEPCg== {"files":[{"bytes":16657,"name":"index.html","sha256":"c18ea5f8d58656a089fb8c28e827ff7f1d8b4a897dc92cb34854ffc9553708dc"},{"bytes":6507,"name":"publication.md","sha256":"2ef170f99e4ae2875e45af369908a409c3a9654f489136591c9bb86e551f25a9"},{"bytes":6237,"name":"publication.txt","sha256":"c41b9833abfd4979779ff089a1120c7be52ee74d44cb5a6b28c4100cf03ce25c"},{"bytes":2730,"name":"manifest.json","sha256":"2371ed98a25f3ae6a64cd81e959ed9126f3c602477b5e008cbec3512a77e8414"},{"bytes":89,"name":"manifest.sig","sha256":"a90b4296c88d593c1b7f1f867b9498c340e3cfca506d03dccb0ce8855f063f8b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0fc830c2d8d68d9c30185893b74214dd834f8b9afc13915c21e23ce16f505221"}],"publication_id":"OT-2026-000011089"} Three cup vacuum gripper, three zone face, three stage ejector, vented after set-down - OpenTechnical OT-2026-000011089
OpenTechnical
This publication supersedes OT-2026-000006883. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011089

Three cup vacuum gripper, three zone face, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
c41b9833abfd4979779ff089a1120c7be52ee74d44cb5a6b28c4100cf03ce25c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006883, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011089, “Three cup vacuum gripper, three zone face, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011089.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011089" title: "Three cup vacuum gripper, three zone face, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011089" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three zone face, three stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006883, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011089 Three cup vacuum gripper, three zone face, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011089 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006883, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011089 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011089 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011089", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 860 }, "figures": [], "files": [ { "bytes": 16657, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c18ea5f8d58656a089fb8c28e827ff7f1d8b4a897dc92cb34854ffc9553708dc" }, { "bytes": 6507, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2ef170f99e4ae2875e45af369908a409c3a9654f489136591c9bb86e551f25a9" }, { "bytes": 6237, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c41b9833abfd4979779ff089a1120c7be52ee74d44cb5a6b28c4100cf03ce25c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011089/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011089", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006883", "title": "Three cup vacuum gripper, three zone face, three stage ejector, vented after set-down", "uuid": "01a0ae6c-540f-783f-a984-6a00c22df76c" } uKizN33G1MrsRXmLdr0g63WLds14f07PmubOe6at/GeiE8CTztqHiKI/2SzTnniMB7+89jUiPw7QhNm351PdAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uKizN33G1MrsRXmLdr0g63WLds14f07PmubOe6at/GeiE8CTztqHiKI/2SzTnniMB7+89jUiPw7QhNm351PdAQ== {"files":[{"bytes":18384,"name":"index.html","sha256":"456c070deb80dba78c2cad73fb48d9aafaed9edc69c31b4e86475762317d3982"},{"bytes":7843,"name":"publication.md","sha256":"48f0bb91515e53ac6469f11c8c7ebdc548fa9f086d98ca8295db4b479255b077"},{"bytes":7532,"name":"publication.txt","sha256":"744495b6ad96de38a98f6fb68c16cf9a7914ce3b5a04aacd253bd0e276bad294"},{"bytes":2806,"name":"manifest.json","sha256":"8d08e6e0f76b483db34965b90790165d23113ae0a64cb05af8f81049299bf3bc"},{"bytes":89,"name":"manifest.sig","sha256":"f0388b72318ea746e3099983d8d8a53c0596c2fa51738b4a1d9b48043a65e44b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"00da9b199c8cdf1c2d426b75c925a3269dc1e8fc0e9c09aa961a1b80ed0744bd"}],"publication_id":"OT-2026-000011090"} Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011090
OpenTechnical
This publication supersedes OT-2026-000006884. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011090

Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
744495b6ad96de38a98f6fb68c16cf9a7914ce3b5a04aacd253bd0e276bad294

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006884, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006929.

Publication information

Citation

OpenTechnical Publication OT-2026-000011090, “Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011090.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011090" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011090" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006884, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006929. OPENTECHNICAL PUBLICATION OT-2026-000011090 Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011090 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006884, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000006929. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011090 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011090 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011090", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1055 }, "figures": [], "files": [ { "bytes": 18384, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "456c070deb80dba78c2cad73fb48d9aafaed9edc69c31b4e86475762317d3982" }, { "bytes": 7843, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "48f0bb91515e53ac6469f11c8c7ebdc548fa9f086d98ca8295db4b479255b077" }, { "bytes": 7532, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "744495b6ad96de38a98f6fb68c16cf9a7914ce3b5a04aacd253bd0e276bad294" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011090/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011090", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006884", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7fe7-ae2f-c5ab3872dc68" } I9OWMwWBe3Upszu/0Z3K1L94pvWS/7uj7otp0d2bN1fRWxwNbUJb10AQWdiWe5X0G4B66xoTKt7n444/IrCZDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: I9OWMwWBe3Upszu/0Z3K1L94pvWS/7uj7otp0d2bN1fRWxwNbUJb10AQWdiWe5X0G4B66xoTKt7n444/IrCZDA== {"files":[{"bytes":17281,"name":"index.html","sha256":"daf7e21df823a9ebe8b1ab4a581fa3355b627840612df415226ccc7f12eed76b"},{"bytes":6989,"name":"publication.md","sha256":"bd24a2a12046243cb1c2a82ee4dabe7a04ede3baa565811763c841d6677595e7"},{"bytes":6686,"name":"publication.txt","sha256":"86ac829b71b6812065103cf0dad4798448708f1129a32f335df0652b9ebf84a7"},{"bytes":2768,"name":"manifest.json","sha256":"e32498c121fbb6eeeb7a57a82f5e8e77b6cba958052add3143d8bc61f5fd00a6"},{"bytes":89,"name":"manifest.sig","sha256":"806108eb5cb2225e062139999ec9cf59acf0712580e4d9d1e42a8a54f96edc33"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dab867a7f75daca52d286f0a5db0cf70785487d29e4beb0bba56103d4c2c0801"}],"publication_id":"OT-2026-000011091"} Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011091
OpenTechnical
This publication supersedes OT-2026-000006885. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011091

Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
86ac829b71b6812065103cf0dad4798448708f1129a32f335df0652b9ebf84a7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006885, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011091, “Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011091.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011091" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011091" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "release control" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006885, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011091 Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011091 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006885, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011091 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011091 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006886. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011092

Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
69aaf64681effdf785fe316d4dd66e7488a190b1101c1f1e9a39ba6c6f1421fa

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006886, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011092, “Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011092.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011092" title: "Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011092" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006886, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011092 Three cup vacuum gripper, three zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011092 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006886, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011092 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011092 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006887. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011093

Foam pad vacuum gripper, common isolation valve, three stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c996846f8b7a26ecf988dfe812378893d7740a3c1df57d77c188cd345a3775b8

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006887, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011093, “Foam pad vacuum gripper, common isolation valve, three stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011093.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011093" title: "Foam pad vacuum gripper, common isolation valve, three stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011093" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "release control" --- # Foam pad vacuum gripper, common isolation valve, three stage ejector, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006887, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011093 Foam pad vacuum gripper, common isolation valve, three stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011093 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006887, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011093 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011093 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011093", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 889 }, "figures": [], "files": [ { "bytes": 16846, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a9320577f1ea94aba9eddca42cdc017e6efdf5cd41ce4d4d8a9c9341096dc76a" }, { "bytes": 6630, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a786cad879680e0cb24ba96200df35870316f0420837a709d9245d2badcc22db" }, { "bytes": 6354, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c996846f8b7a26ecf988dfe812378893d7740a3c1df57d77c188cd345a3775b8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011093/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011093", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006887", "title": "Foam pad vacuum gripper, common isolation valve, three stage ejector, vented before set-down", "uuid": "01a0ae6c-540f-7c84-b49d-618d1dbabe8f" } IdCROyNx9C4ex77uJBKccnUjBUWqvxukwO7R/cXGLTEIqPihmtCLLAHuVMH8ooyBNzI2h4xNFEvgp/PbCS45Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IdCROyNx9C4ex77uJBKccnUjBUWqvxukwO7R/cXGLTEIqPihmtCLLAHuVMH8ooyBNzI2h4xNFEvgp/PbCS45Bg== {"files":[{"bytes":15917,"name":"index.html","sha256":"9285e8e8b5bba2c690fdd6d2510cea35145296744a5728661c5965420cbea218"},{"bytes":5906,"name":"publication.md","sha256":"80c40fab05b910f2dbdeb3cf5e28f6c75617cb2bc8df9a875737d4e757e2b641"},{"bytes":5598,"name":"publication.txt","sha256":"fa41b19335afd1aa6d57088d4f93f3ae4c14fa523984874533223cfaaa17a96c"},{"bytes":2818,"name":"manifest.json","sha256":"571d60b542e500c3212c160c64a0e447458008a84f44e6ba8e4955dc596e81f9"},{"bytes":89,"name":"manifest.sig","sha256":"577acb146dc8be82e041955080821318a3e1b3ebcf136c10100724d0cda92389"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ededf0a432821edcfbb9edc4fae4c55050ffd75599ae91bf16f7de6cde5bd5ab"}],"publication_id":"OT-2026-000011094"} Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down - OpenTechnical OT-2026-000011094
OpenTechnical
This publication supersedes OT-2026-000006888. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011094

Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
fa41b19335afd1aa6d57088d4f93f3ae4c14fa523984874533223cfaaa17a96c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006888, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011094, “Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011094.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011094" title: "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011094" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "vent valve" - "drop release" - "plant vacuum supply" - "release control" - "vacuum" --- # Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006888, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011094 Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011094 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006888, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011094 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011094 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011094", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 751 }, "figures": [], "files": [ { "bytes": 15917, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9285e8e8b5bba2c690fdd6d2510cea35145296744a5728661c5965420cbea218" }, { "bytes": 5906, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "80c40fab05b910f2dbdeb3cf5e28f6c75617cb2bc8df9a875737d4e757e2b641" }, { "bytes": 5598, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fa41b19335afd1aa6d57088d4f93f3ae4c14fa523984874533223cfaaa17a96c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011094/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "vent valve", "drop release", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011094", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006888", "title": "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, vented before set-down", "uuid": "01a0ae6c-540f-7d95-800e-040ac3c4e6bd" } qoe/v/QmI4ygwAwG/u1hUlw2g0/642j7miW+rr4CvYuuOkASARNrjf5YHZJJPT1KADa/fEtaA1ZcAPs5UwwTDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qoe/v/QmI4ygwAwG/u1hUlw2g0/642j7miW+rr4CvYuuOkASARNrjf5YHZJJPT1KADa/fEtaA1ZcAPs5UwwTDQ== {"files":[{"bytes":17678,"name":"index.html","sha256":"4a75504a5203907c9423e86fee7c7d80a9dcba9f51dfbb097290fab426e5fe26"},{"bytes":7300,"name":"publication.md","sha256":"f496be7c4f8e530ceb6741e21be11c25bfcb760f74091fd7a1ee05fbb8f338d6"},{"bytes":7021,"name":"publication.txt","sha256":"1658b3f6085cfbb0ed462da59df8172b195dfdd43b6da2b66d3894dff61798e3"},{"bytes":2765,"name":"manifest.json","sha256":"00a0ba494816d8e2e5353255c48cc3fb2f3945632ccbebd19a08ee6a5b98558a"},{"bytes":89,"name":"manifest.sig","sha256":"2b8bb154fb14eb9145aa0f3d4009da8edb6c6afd54b1687eed68bb59dd359ce8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2f889ba19991bb7612c45760891bfc131479a09df40863e884565c189fa44f0b"}],"publication_id":"OT-2026-000011095"} Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011095
OpenTechnical
This publication supersedes OT-2026-000006889. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011095

Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
1658b3f6085cfbb0ed462da59df8172b195dfdd43b6da2b66d3894dff61798e3

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006889, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011095, “Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011095.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011095" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011095" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006889, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011095 Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011095 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006889, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011095 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011095 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006890. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011096

Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
025316df0d196a6d7bd747afaa47a0e4d02aef1bded541c2c38e56bf3b53870a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006890, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011096, “Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011096.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011096" title: "Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011096" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "pressure sensor" - "vent valve" - "drop release" - "electric actuation" - "pressure sensing" --- # Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006890, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011096 Foam pad vacuum gripper, three zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011096 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006890, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011096 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011096 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, three zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006891. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011097

Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
51077ed0664c328f3bbab1aa31dba3f990e0302bcbe4ff8077110c8e53be2248

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006891, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011097, “Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011097.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011097" title: "Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011097" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" --- # Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006891, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011097 Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011097 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006891, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011097 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011097 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011097", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 986 }, "figures": [], "files": [ { "bytes": 17885, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6a77d8f538d059046dad115d2bafece46affa90079d64f872d9ce74680d9bae3" }, { "bytes": 7346, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f57889225c4458653f0967380ea1bfc3f87287bc2093d947da8af899da348477" }, { "bytes": 7030, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "51077ed0664c328f3bbab1aa31dba3f990e0302bcbe4ff8077110c8e53be2248" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011097/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011097", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006891", "title": "Four cup vacuum gripper, four zone face, six outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-540f-71b8-9d00-caf399eead97" } 6HpuZ1xIS5/2+0ImSUoT6dmdIvY/NSM49GnpYprNEWdbxZwpA5y24QyKWoc7nuzjJXnK/0jo9qJO5+ZmeGibAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6HpuZ1xIS5/2+0ImSUoT6dmdIvY/NSM49GnpYprNEWdbxZwpA5y24QyKWoc7nuzjJXnK/0jo9qJO5+ZmeGibAA== {"files":[{"bytes":17348,"name":"index.html","sha256":"091e899fdc06a41c9f54ed461dbdbf48597b187b323c0bee7e030766a70eddd9"},{"bytes":6945,"name":"publication.md","sha256":"e2a21dccc5b01bdfd8e66d2277168b5033d4e6521484d8116a1de3c4209efdc4"},{"bytes":6638,"name":"publication.txt","sha256":"f02b4a0bd4d32d8b389179ac32d27dc0b191bbafd8d5f0d2555a6a0484d42e9e"},{"bytes":2821,"name":"manifest.json","sha256":"900560387001b13a14f088855d75beae1659251cefc7a45a48f97d5a20f46524"},{"bytes":89,"name":"manifest.sig","sha256":"cc6bd44a2f234b1618e3129d8b910b763938ff555aa754bf3fc2e41826956b1c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0e45397ffa2c9729e01f032b4f5a9fc8ce181a315bcf8641c73aa0bc55e3dbb7"}],"publication_id":"OT-2026-000011098"} Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down - OpenTechnical OT-2026-000011098
OpenTechnical
This publication supersedes OT-2026-000006892. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011098

Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
f02b4a0bd4d32d8b389179ac32d27dc0b191bbafd8d5f0d2555a6a0484d42e9e

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006892, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011098, “Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011098.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011098" title: "Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011098" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" --- # Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006892, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011098 Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011098 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006892, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011098 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011098 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011098", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 919 }, "figures": [], "files": [ { "bytes": 17348, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "091e899fdc06a41c9f54ed461dbdbf48597b187b323c0bee7e030766a70eddd9" }, { "bytes": 6945, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e2a21dccc5b01bdfd8e66d2277168b5033d4e6521484d8116a1de3c4209efdc4" }, { "bytes": 6638, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f02b4a0bd4d32d8b389179ac32d27dc0b191bbafd8d5f0d2555a6a0484d42e9e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011098/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "drop release", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011098", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006892", "title": "Four cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down", "uuid": "01a0ae6c-540f-76ee-a6fc-9ae0acc8ab46" } s3pAiRvS3lwzY/0ql6MnxxqzSaJDRBC0lBq98YnrmPNp8K219+a9cI+/U2g1jt4g0zmFSCvn0+4ZVe9ceFRyDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: s3pAiRvS3lwzY/0ql6MnxxqzSaJDRBC0lBq98YnrmPNp8K219+a9cI+/U2g1jt4g0zmFSCvn0+4ZVe9ceFRyDA== {"files":[{"bytes":17019,"name":"index.html","sha256":"f0369f70f0998b74284c1f74f4363d28d911ad1d22b18a90cea200a2794ba886"},{"bytes":6725,"name":"publication.md","sha256":"b50dd90d1aff747a4ee1b5747d9fefdf4f1bd1bb983f2c75a5acbab4cde0b4d4"},{"bytes":6389,"name":"publication.txt","sha256":"cc978308e018dc93e050d15bd405e7123a94cfc6c4039e28620bd33980b7942a"},{"bytes":2833,"name":"manifest.json","sha256":"315035f6e3026ed71c9f1ac62e6b5b68f643579d2b2b8e106703ac0a9dc562f0"},{"bytes":89,"name":"manifest.sig","sha256":"6cfbbe6e61d7070fc0b0b7e43eed64f99c683a0f526b30c94df9fbcca1f5239d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0e052fb439c780f076c7b9dab5c163d824b47c6ea55f9c75b81f164d4d21f66a"}],"publication_id":"OT-2026-000011099"} Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000011099
OpenTechnical
This publication supersedes OT-2026-000006893. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011099

Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
cc978308e018dc93e050d15bd405e7123a94cfc6c4039e28620bd33980b7942a

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006893, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011099, “Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011099.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011099" title: "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011099" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006893, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011099 Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011099 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006893, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011099 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011099 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011099", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 867 }, "figures": [], "files": [ { "bytes": 17019, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f0369f70f0998b74284c1f74f4363d28d911ad1d22b18a90cea200a2794ba886" }, { "bytes": 6725, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b50dd90d1aff747a4ee1b5747d9fefdf4f1bd1bb983f2c75a5acbab4cde0b4d4" }, { "bytes": 6389, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cc978308e018dc93e050d15bd405e7123a94cfc6c4039e28620bd33980b7942a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011099/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011099", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006893", "title": "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-540f-7237-8bc9-a0e750b1bdb0" } 94dbi+Kw7LMwM7UMKqWDm+RXGlV2yQp39OyJ/XTi3B8f8lUFeafssfaU6QRqBxb+xpntscHj+GKL0p70uxa7Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 94dbi+Kw7LMwM7UMKqWDm+RXGlV2yQp39OyJ/XTi3B8f8lUFeafssfaU6QRqBxb+xpntscHj+GKL0p70uxa7Ag== {"files":[{"bytes":17713,"name":"index.html","sha256":"bea9abf00e21f5d17262f4b4b72151480ffaf893404788e477b853287d88f1fa"},{"bytes":7373,"name":"publication.md","sha256":"35110fb9265a3f7f231aef92c6a71790935b287cac6d6e3f50a04d24c2d25d1b"},{"bytes":7085,"name":"publication.txt","sha256":"6d1582a0b08aa00ca73e088724297e92528c424ffed5295e7c3f722d38497b64"},{"bytes":2766,"name":"manifest.json","sha256":"3b8e8fb10bd8e56650110d5bd340ebcce86db5527267a32f6f74e14012441931"},{"bytes":89,"name":"manifest.sig","sha256":"48db6436ebc44b0a3e803cb49a89debed9572ffbbf8368623659e85b415c4e6e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8da2aa56cb27fcbf914dffba60ebbde3da0926abf2087ba43747f7c0890ef8b2"}],"publication_id":"OT-2026-000011100"} Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011100
OpenTechnical
This publication supersedes OT-2026-000006894. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011100

Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6d1582a0b08aa00ca73e088724297e92528c424ffed5295e7c3f722d38497b64

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006894, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011100, “Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011100.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011100" title: "Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011100" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "electric actuation" --- # Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006894, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011100 Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011100 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006894, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011100 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011100 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006895. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011101

Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
4e88cc8431172c9679323613f1d4ac8ea6f8a471b27b0504f58c896f96901511

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cup is carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006895, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011101, “Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011101.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011101" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011101" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006895, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011101 Single cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011101 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006895, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011101 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011101 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006898. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011102

Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
c6ba48f054966119bde516938c63256219c30635763fe0255753a6b0326eae75

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0017]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006898, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007189.

Publication information

Citation

OpenTechnical Publication OT-2026-000011102, “Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011102.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011102" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011102" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "plant vacuum supply" - "release control" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006898, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007189. OPENTECHNICAL PUBLICATION OT-2026-000011102 Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011102 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0017] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006898, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007189. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011102 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011102 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011102", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 819 }, "figures": [], "files": [ { "bytes": 16635, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "85a9b169c7e0b266132b20a55cf4618815de76940f1a8ee77ed65ce8f3cb82dc" }, { "bytes": 6428, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "010d7b6c5e6ff0271ace32a98d44fa3e8b00bc6bd8702fa24d80772512973bcb" }, { "bytes": 6106, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c6ba48f054966119bde516938c63256219c30635763fe0255753a6b0326eae75" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011102/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011102", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006898", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-540f-7ec4-8f9e-b3ab152aee0c" } HvgGrpXwjvY9zsG//3S6hCS45cdfQdkBcOUkvkPEGJ2wpHGMbBqUIDJsAkNS7HYod4PDnFQY64P9OrVr+T/WCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HvgGrpXwjvY9zsG//3S6hCS45cdfQdkBcOUkvkPEGJ2wpHGMbBqUIDJsAkNS7HYod4PDnFQY64P9OrVr+T/WCA== {"files":[{"bytes":18428,"name":"index.html","sha256":"616fcde811777983078a823092a7a9781a363fc423ddbc1f84ec17e39035f84d"},{"bytes":7914,"name":"publication.md","sha256":"f799b7dcf6e18e065f8aa6cb0756bb55c7235194823b09fd217194620ca685ad"},{"bytes":7632,"name":"publication.txt","sha256":"d01eafaebd20a90caad8c0dc270fd24cb419dea4332105c927ecef3545efcb53"},{"bytes":2757,"name":"manifest.json","sha256":"034d39bbcfcd0eb0e1442608c090fa5db08df2b017321fcf73e9cd29c697d884"},{"bytes":89,"name":"manifest.sig","sha256":"e3acfdec40af53535946f63dc43c41859f4c0bf07bdb973cdbe736f768801484"},{"bytes":227,"name":"manifest.sig.txt","sha256":"28e435cf3a77264ca9cb95272c1f73a00304764dd674cb9ddcb2609dd8cd8a7a"}],"publication_id":"OT-2026-000011103"} Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011103
OpenTechnical
This publication supersedes OT-2026-000006899. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011103

Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
d01eafaebd20a90caad8c0dc270fd24cb419dea4332105c927ecef3545efcb53

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006899, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011103, “Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011103.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011103" title: "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011103" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006899, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011103 Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011103 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006899, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011103 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011103 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011103", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1089 }, "figures": [], "files": [ { "bytes": 18428, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "616fcde811777983078a823092a7a9781a363fc423ddbc1f84ec17e39035f84d" }, { "bytes": 7914, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f799b7dcf6e18e065f8aa6cb0756bb55c7235194823b09fd217194620ca685ad" }, { "bytes": 7632, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d01eafaebd20a90caad8c0dc270fd24cb419dea4332105c927ecef3545efcb53" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011103/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011103", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006899", "title": "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7402-87de-2cfb05d1ca68" } j9nYXfbFfRRG95vQjYFJ+0TWKBSZT0/l+R101gvKcNnBX+xUWoyj2nW3c88Kv3bPkD2ZssGR1L+YYjfChDdiBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: j9nYXfbFfRRG95vQjYFJ+0TWKBSZT0/l+R101gvKcNnBX+xUWoyj2nW3c88Kv3bPkD2ZssGR1L+YYjfChDdiBw== {"files":[{"bytes":17942,"name":"index.html","sha256":"ce50d79987fac51fb766768aed80ff25339bb7a32b7a2dd3dc59dd73820baa9c"},{"bytes":7532,"name":"publication.md","sha256":"e2b5dd1b7593a7aa35d64178945c8d01446ac5616010a440d9149204ece68345"},{"bytes":7222,"name":"publication.txt","sha256":"6695ad367ebf580f9ee7393438a29054f53e6f3a8cbd13c49184540609c999e0"},{"bytes":2791,"name":"manifest.json","sha256":"0f9f0087b25e5542c8c4a0a123efe35f16dc0a49121d6d253db573d383b45423"},{"bytes":89,"name":"manifest.sig","sha256":"6edebabae4842a649774ce9d557dc624dd5b91eb689f7abe877251e56861048d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ba5f4db06a430cadc265cb7a61f246592f4a76cca56c7de53a50dcc52e1a26e2"}],"publication_id":"OT-2026-000011104"} Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011104
OpenTechnical
This publication supersedes OT-2026-000006900. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011104

Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
6695ad367ebf580f9ee7393438a29054f53e6f3a8cbd13c49184540609c999e0

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006900, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011104, “Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011104.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011104" title: "Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011104" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" - "pressure sensing" --- # Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006900, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011104 Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011104 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006900, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011104 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011104 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011104", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1014 }, "figures": [], "files": [ { "bytes": 17942, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ce50d79987fac51fb766768aed80ff25339bb7a32b7a2dd3dc59dd73820baa9c" }, { "bytes": 7532, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e2b5dd1b7593a7aa35d64178945c8d01446ac5616010a440d9149204ece68345" }, { "bytes": 7222, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6695ad367ebf580f9ee7393438a29054f53e6f3a8cbd13c49184540609c999e0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011104/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011104", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006900", "title": "Four bellows cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7783-8d57-57cca344c495" } NXI3u8KZTubdlSSOYQ2Xnqw6+b5g1rFjmuZGzBvG3J6T+lP1/Y7D0guwJKnhN1bOBRkt6iNHrReU7+a/9XkLCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NXI3u8KZTubdlSSOYQ2Xnqw6+b5g1rFjmuZGzBvG3J6T+lP1/Y7D0guwJKnhN1bOBRkt6iNHrReU7+a/9XkLCg== {"files":[{"bytes":16039,"name":"index.html","sha256":"741df9b3fda43c17c7aecc0487e8df86169050127df66134210fcb3a71a55b94"},{"bytes":5951,"name":"publication.md","sha256":"273d537e3c2d0ccbc0b505c10acfcd6f6d25cd5c8c0ce8ded7a7393ebaf384a2"},{"bytes":5656,"name":"publication.txt","sha256":"1857ff2ef776433210bc5dbeccebdd9de7208180368266a2a6acd20a6e205f2b"},{"bytes":2775,"name":"manifest.json","sha256":"23248a213cf9582ea4c889ba5189b8f195dc72a179480c01c7d6dfb9436e8401"},{"bytes":89,"name":"manifest.sig","sha256":"db7febc0754875d2af579d25ab82aba1efa92d28a7766d3e6d8451df9bfa966e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"352d5d8ebabaefcaa50ec912c95ee3d241d9881e6b7135f0627b5271c4de6878"}],"publication_id":"OT-2026-000011105"} Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down - OpenTechnical OT-2026-000011105
OpenTechnical
This publication supersedes OT-2026-000006901. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011105

Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1857ff2ef776433210bc5dbeccebdd9de7208180368266a2a6acd20a6e205f2b

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006901, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011105, “Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011105.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011105" title: "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011105" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006901, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011105 Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011105 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006901, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011105 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011105 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006903. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011106

Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
1fd9579c50e4a37e1bedbf386e6dec743b779b49491c4714fdeb0b667b1c6648

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006903, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011106, “Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011106.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011106" title: "Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011106" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" --- # Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006903, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011106 Two cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011106 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006903, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011106 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011106 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006905. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011107

Foam pad vacuum gripper, plant vacuum fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
02f6c3367ec53014c1a1aad568e18043302bbfb2dfd94fc078b26399392477e9

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0014]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006905, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011107, “Foam pad vacuum gripper, plant vacuum fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011107.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011107" title: "Foam pad vacuum gripper, plant vacuum fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011107" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, plant vacuum fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006905, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011107 Foam pad vacuum gripper, plant vacuum fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011107 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0013] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0014] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006905, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011107 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011107 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011107", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 772 }, "figures": [], "files": [ { "bytes": 15958, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d4a32437d390fe2a841249ea2fe509e0fa5b3855ef395106b90d36a373b1aec4" }, { "bytes": 5964, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c5170d9cbe3ba163f6d111443855f465099c1a19baa97a1794a12871d113a0a1" }, { "bytes": 5700, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "02f6c3367ec53014c1a1aad568e18043302bbfb2dfd94fc078b26399392477e9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011107/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "contact detector", "vent valve", "contact sensing", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011107", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006905", "title": "Foam pad vacuum gripper, plant vacuum fed, vented after set-down", "uuid": "01a0ae6c-540f-79a9-885a-1f25112c0bc6" } XVCOGe3w8kNN7rsT0c+qTmpXDaBdEdnb3JmFRRhRu+YGLYwdQvFgDLt3LxKLjxjhs6/k6SGFeYDxmTYcjG2sDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XVCOGe3w8kNN7rsT0c+qTmpXDaBdEdnb3JmFRRhRu+YGLYwdQvFgDLt3LxKLjxjhs6/k6SGFeYDxmTYcjG2sDw== {"files":[{"bytes":18577,"name":"index.html","sha256":"77f751405524bb361ddcb3664f3691af723ff4b252074713776f37a7bdb6145a"},{"bytes":7969,"name":"publication.md","sha256":"13b32663d41236ec2026bcd62c900c9b30ae2dcf2d4a38b9b75058469eea69d5"},{"bytes":7650,"name":"publication.txt","sha256":"fd2df8eb5fff21cf0b43814d7cfa0d78d7ffd6509beb6454c1e6f30264ea6fb5"},{"bytes":2818,"name":"manifest.json","sha256":"71449d2942989fdc3b1a2266c3be3e024c9fd0b28ab661fd9211e67378dd9e03"},{"bytes":89,"name":"manifest.sig","sha256":"c8053ae1eafe9aa52d1c338d067077dc53667bbec4d5d739f48d960db9dfb759"},{"bytes":227,"name":"manifest.sig.txt","sha256":"68eee0b085c877983eb41372fb3b98e75410d8072374bd23173d45080ebd4203"}],"publication_id":"OT-2026-000011108"} Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011108
OpenTechnical
This publication supersedes OT-2026-000006906. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011108

Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
fd2df8eb5fff21cf0b43814d7cfa0d78d7ffd6509beb6454c1e6f30264ea6fb5

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006906, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011108, “Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011108.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011108" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011108" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006906, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011108 Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011108 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006906, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011108 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011108 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011108", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1069 }, "figures": [], "files": [ { "bytes": 18577, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "77f751405524bb361ddcb3664f3691af723ff4b252074713776f37a7bdb6145a" }, { "bytes": 7969, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "13b32663d41236ec2026bcd62c900c9b30ae2dcf2d4a38b9b75058469eea69d5" }, { "bytes": 7650, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fd2df8eb5fff21cf0b43814d7cfa0d78d7ffd6509beb6454c1e6f30264ea6fb5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011108/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011108", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006906", "title": "Two cup vacuum gripper, two outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7f94-b143-2fb937691897" } JE4eEOpx0Ui3GoSXmcyEjxVtycYxR7C1ceP5WFrL7gLmchFb36zv1KIr25PvmtDA5soNk6dAaY/pkI0Pz+X6Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JE4eEOpx0Ui3GoSXmcyEjxVtycYxR7C1ceP5WFrL7gLmchFb36zv1KIr25PvmtDA5soNk6dAaY/pkI0Pz+X6Bw== {"files":[{"bytes":17019,"name":"index.html","sha256":"059ce490977363fc3a3c773155b0fd3ceadb8b7a6689a4e7adde3091f9619a42"},{"bytes":6666,"name":"publication.md","sha256":"a4b75e55f8c19d65c3b784c82d22cd5c187d39f8c7ae53c8f49dc50d57b9e66e"},{"bytes":6358,"name":"publication.txt","sha256":"d132e0b8515ebed05195fbfff14d4080d73d20e7087b235fc114025d4f5e9871"},{"bytes":2775,"name":"manifest.json","sha256":"70cc5eaa2bb767ff176fee88d09e807e76e7865a0233db0567e14683d15863fb"},{"bytes":89,"name":"manifest.sig","sha256":"6c34433f1c2be4c5856ff9cb152cbc16216f6e68592ed1a4fdc8ae6e9976de56"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c661061374f8f93e47a6b4cbfaf0c0e12d45c5d0d60f027886fb078a84fcd21a"}],"publication_id":"OT-2026-000011109"} Three cup vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000011109
OpenTechnical
This publication supersedes OT-2026-000006907. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011109

Three cup vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
d132e0b8515ebed05195fbfff14d4080d73d20e7087b235fc114025d4f5e9871

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006907, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011109, “Three cup vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011109.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011109" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011109" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006907, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011109 Three cup vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011109 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006907, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011109 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011109 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011109", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 871 }, "figures": [], "files": [ { "bytes": 17019, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "059ce490977363fc3a3c773155b0fd3ceadb8b7a6689a4e7adde3091f9619a42" }, { "bytes": 6666, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a4b75e55f8c19d65c3b784c82d22cd5c187d39f8c7ae53c8f49dc50d57b9e66e" }, { "bytes": 6358, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d132e0b8515ebed05195fbfff14d4080d73d20e7087b235fc114025d4f5e9871" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011109/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011109", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006907", "title": "Three cup vacuum gripper, three outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-540f-775f-a04c-aefcaa27f37c" } Vi6u25M+Ur9b+XjkNQZjbtgwqwkwzsnrfjM4+KJqhfjSY6Sye2oRfrla+qSCFna+UIfJ62zbZZ+2I8zLxpscDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Vi6u25M+Ur9b+XjkNQZjbtgwqwkwzsnrfjM4+KJqhfjSY6Sye2oRfrla+qSCFna+UIfJ62zbZZ+2I8zLxpscDw== {"files":[{"bytes":17840,"name":"index.html","sha256":"6386790f7b3068de1927da406b503e0e868c66afa0e97ff88eb112f900807713"},{"bytes":7383,"name":"publication.md","sha256":"c95f58f7c8a4718f730de6f531f24d4e45dbe6192c51968a23b24336b02d69ca"},{"bytes":7078,"name":"publication.txt","sha256":"d07a779ea44ed1add02c5d935f507019568c68eeba48647d1eb24761c38f7a63"},{"bytes":2806,"name":"manifest.json","sha256":"a9a43adc6b553c04be6df336c5f4222dda3f9e4ebabad7210f2c8931cfb54526"},{"bytes":89,"name":"manifest.sig","sha256":"30ea1c90be92fbd3aca80f3caf5a41357caa0e4c415f4c95e7ea1eddbe3f3de2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e300eb70cd100ffc23bf40d796c482a9630464d53cdb0b9422eb94e3e551f21c"}],"publication_id":"OT-2026-000011110"} Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down - OpenTechnical OT-2026-000011110
OpenTechnical
This publication supersedes OT-2026-000006908. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011110

Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
d07a779ea44ed1add02c5d935f507019568c68eeba48647d1eb24761c38f7a63

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006908, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011110, “Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011110.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011110" title: "Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011110" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" --- # Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006908, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011110 Two pad foam vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011110 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006908, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011110 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011110 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006909. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011111

Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
0e12f1372ed23372b50e74fe693b34efd2ace9ab014107c22259c8f1d6fb3373

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006909, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011111, “Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011111.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011111" title: "Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011111" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006909, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011111 Three cup vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011111 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006909, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011111 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011111 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006910. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011112

Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
37e63fb84da13b600fecbc796a188e4bc8c93533b5b373d6cf2b639ecfe5be11

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006910, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011112, “Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011112.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011112" title: "Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011112" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006910, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011112 Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011112 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006910, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011112 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011112 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011112", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1004 }, "figures": [], "files": [ { "bytes": 17822, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "995d89d29ed74f7581e11514124f34fb7d398650c58a826eebf84a9f7f3d4212" }, { "bytes": 7459, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cc365df8488c7fa28716539f13cc80197a2fc925dba62335a2c78cce5fcb58b9" }, { "bytes": 7152, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "37e63fb84da13b600fecbc796a188e4bc8c93533b5b373d6cf2b639ecfe5be11" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011112/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011112", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006910", "title": "Single cup vacuum gripper, pump fed, supply line pressure sensor, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540f-7fe5-bf5d-c51f35a34e20" } i4K+cJyO8uBIU9W3XHwxSQ7R0Fy/BM9RxK19sslc7R0ZxPxtLB4gL8fvNGELjifFrcvDJdjOB1tBUjKYCiTABA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: i4K+cJyO8uBIU9W3XHwxSQ7R0Fy/BM9RxK19sslc7R0ZxPxtLB4gL8fvNGELjifFrcvDJdjOB1tBUjKYCiTABA== {"files":[{"bytes":16708,"name":"index.html","sha256":"89734c8d8184926fb401142763a4225ef550018f381ae8bf4ede4985ef27a6fd"},{"bytes":6553,"name":"publication.md","sha256":"7ba1f7f34088f49ef2d1052cce8ef32d14cd3af8eb6170de5fdc1c6831c95310"},{"bytes":6279,"name":"publication.txt","sha256":"9bff390a5551baf284fea86384f7b7d1d6d6d3e15d2125e1e86dab8f503f0522"},{"bytes":2773,"name":"manifest.json","sha256":"ec04311c53325a0f621c914cfe537baae14955de484b1835a19551f69fa976dd"},{"bytes":89,"name":"manifest.sig","sha256":"61bf1992814320bea01d54b414283598c3d75d6f264542a33eda8effdc4780dd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"48e96ed344b93a50761cb900cb9aa21e18d5f7f2bf8336f736f17e7d0263436e"}],"publication_id":"OT-2026-000011113"} Single cup vacuum gripper, three stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000011113
OpenTechnical
This publication supersedes OT-2026-000006911. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011113

Single cup vacuum gripper, three stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9bff390a5551baf284fea86384f7b7d1d6d6d3e15d2125e1e86dab8f503f0522

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006911, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011113, “Single cup vacuum gripper, three stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011113.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011113" title: "Single cup vacuum gripper, three stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011113" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, three stage ejector, pulsed blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006911, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011113 Single cup vacuum gripper, three stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011113 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006911, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011113 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011113 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011113", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 874 }, "figures": [], "files": [ { "bytes": 16708, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "89734c8d8184926fb401142763a4225ef550018f381ae8bf4ede4985ef27a6fd" }, { "bytes": 6553, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7ba1f7f34088f49ef2d1052cce8ef32d14cd3af8eb6170de5fdc1c6831c95310" }, { "bytes": 6279, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9bff390a5551baf284fea86384f7b7d1d6d6d3e15d2125e1e86dab8f503f0522" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011113/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011113", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006911", "title": "Single cup vacuum gripper, three stage ejector, pulsed blow-off before set-down", "uuid": "01a0ae6c-540f-7af5-9cf7-4e0e34357160" } pnilIv3EAM/ETbm7nPYCN4Z1Ar/wYD7Kpyn0fObeevlNSnN0yzFuqxzreeVv7eRGj0w9GdBAvOlbUY5YqYjyAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pnilIv3EAM/ETbm7nPYCN4Z1Ar/wYD7Kpyn0fObeevlNSnN0yzFuqxzreeVv7eRGj0w9GdBAvOlbUY5YqYjyAg== {"files":[{"bytes":15809,"name":"index.html","sha256":"f1cc6502f44e759c2223a976e8d9c09b4b13801a37b4e0335c78e33a75b19425"},{"bytes":5734,"name":"publication.md","sha256":"04f9a1ce3b4e746528412640113e31d424aeef51d78b8202509f6a77294217f9"},{"bytes":5486,"name":"publication.txt","sha256":"444e5aaa25994c7831d0b89ccb88bb46ba567b9575210d964862412c370fdbee"},{"bytes":2673,"name":"manifest.json","sha256":"7449c9668775bd82d4d1f5c45038d04c1221e8deee00c518921d61215de4466a"},{"bytes":89,"name":"manifest.sig","sha256":"7d2aa0ad8a1cc665dee257ab09312b0537756acfe23d1b9b3058545c9cf21290"},{"bytes":227,"name":"manifest.sig.txt","sha256":"61d4faf0d920a83140573c9767d49264a77a41a216a8fc71ce051261a9a6c6ee"}],"publication_id":"OT-2026-000011114"} Two pad foam vacuum gripper, two outlet manifold, pump fed, vented after set-down - OpenTechnical OT-2026-000011114
OpenTechnical
This publication supersedes OT-2026-000006912. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011114

Two pad foam vacuum gripper, two outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
444e5aaa25994c7831d0b89ccb88bb46ba567b9575210d964862412c370fdbee

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006912, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011114, “Two pad foam vacuum gripper, two outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011114.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011114" title: "Two pad foam vacuum gripper, two outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011114" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "vacuum" --- # Two pad foam vacuum gripper, two outlet manifold, pump fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006912, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011114 Two pad foam vacuum gripper, two outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011114 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006912, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011114 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011114 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006913. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011115

Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
976c17467b95521093b2d39fb0c6f44317429a6ececa7333ae1ef55813a1ec86

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006913, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011115, “Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011115.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011115" title: "Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011115" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006913, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011115 Three cup vacuum gripper, three zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011115 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006913, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011115 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011115 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006914. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011116

Four cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
664d24c3e282a5b8f3fd90addb96a4fa6cf1428b21ae5bb4abda0f268fbf7870

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006914, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011116, “Four cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011116.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011116" title: "Four cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011116" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006914, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011116 Four cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011116 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006914, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011116 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011116 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011116", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 835 }, "figures": [], "files": [ { "bytes": 16587, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e51aa4c874339457b2b1c4db5455fa419a83cedf3971bd0ce73cdfd450a478c7" }, { "bytes": 6410, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f672b4555ca5ff4dce3054e44c500c0b733fec9d26c6b34198c4c285480d9a18" }, { "bytes": 6106, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "664d24c3e282a5b8f3fd90addb96a4fa6cf1428b21ae5bb4abda0f268fbf7870" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011116/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011116", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006914", "title": "Four cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7199-a095-aa495cddc28d" } qpkGuF+CKR8suFOl69McJbusztQY30jm1O085gRmFYZ1xY+QbVDUbD3ef2bbRKGizORUhlPIojXA9lXPxDnqAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qpkGuF+CKR8suFOl69McJbusztQY30jm1O085gRmFYZ1xY+QbVDUbD3ef2bbRKGizORUhlPIojXA9lXPxDnqAg== {"files":[{"bytes":18319,"name":"index.html","sha256":"88a8dfd45fed3387c44542e3345d68b06f8593d0fafa4db14b92bb1aa0d0ace0"},{"bytes":7863,"name":"publication.md","sha256":"7c5e450aa440c3e36bfbd478cfaabe6644ff7033a11626da04b8449f901dbeed"},{"bytes":7575,"name":"publication.txt","sha256":"f0ad336a754a59344c2d0f36f08749c945267d7c5aaab050b2ff20798cc84496"},{"bytes":2763,"name":"manifest.json","sha256":"68b9c6a94417e8b282f472f40431ef50768de40499bcae9c6596be8e2d42750e"},{"bytes":89,"name":"manifest.sig","sha256":"33be638d56760f614e323444e41b088761c53abe186db1aabc4ea3acaee227f6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"91e4191875817b2af21c67303ce1edebb8174951a710d6cb7d61bef60d4db6fa"}],"publication_id":"OT-2026-000011117"} Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011117
OpenTechnical
This publication supersedes OT-2026-000006915. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011117

Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f0ad336a754a59344c2d0f36f08749c945267d7c5aaab050b2ff20798cc84496

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0020]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0026]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006915, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011117, “Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011117.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011117" title: "Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011117" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006915, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011117 Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011117 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0020] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006915, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011117 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011117 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011117", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1085 }, "figures": [], "files": [ { "bytes": 18319, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "88a8dfd45fed3387c44542e3345d68b06f8593d0fafa4db14b92bb1aa0d0ace0" }, { "bytes": 7863, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7c5e450aa440c3e36bfbd478cfaabe6644ff7033a11626da04b8449f901dbeed" }, { "bytes": 7575, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f0ad336a754a59344c2d0f36f08749c945267d7c5aaab050b2ff20798cc84496" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011117/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011117", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006915", "title": "Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-73b4-9ce6-335b28054713" } MaHXAFvHLh1jctF94YevbgEFIRnDNpiXWb5VGvQ9Fmr+Mdnb/LYBUrzBZIoSG2g1xKeVMDWcD4Y3HqcYxMBJDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MaHXAFvHLh1jctF94YevbgEFIRnDNpiXWb5VGvQ9Fmr+Mdnb/LYBUrzBZIoSG2g1xKeVMDWcD4Y3HqcYxMBJDA== {"files":[{"bytes":16250,"name":"index.html","sha256":"85c94b5b1b463e795cf0bda29659d511f56bfbec8f05ccdda6790f91c2da73bc"},{"bytes":6117,"name":"publication.md","sha256":"ceb9d8f64c0357e3952503a0c60f648047f4637f6d1e76fa8cb92df5d5799dad"},{"bytes":5841,"name":"publication.txt","sha256":"25d79497f44166721fd9996931ca4f6a5ccebcd91635e2e597d9234b7d645825"},{"bytes":2729,"name":"manifest.json","sha256":"acda3032e77e7efb1421c91d7b9370769cb581f910511063c855105517457df3"},{"bytes":89,"name":"manifest.sig","sha256":"2ff3d109f913998476b6d9d9c2c5a5d58322280f520afc7d082715e3f796f97b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e04bca122574a2ebef53dcb621a728016e3764a48c2e346f64df0b6c22ef5059"}],"publication_id":"OT-2026-000011118"} Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000011118
OpenTechnical
This publication supersedes OT-2026-000006916. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011118

Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
25d79497f44166721fd9996931ca4f6a5ccebcd91635e2e597d9234b7d645825

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006916, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011118, “Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011118.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011118" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011118" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "vacuum" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006916, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011118 Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011118 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006916, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011118 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011118 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011118", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 798 }, "figures": [], "files": [ { "bytes": 16250, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "85c94b5b1b463e795cf0bda29659d511f56bfbec8f05ccdda6790f91c2da73bc" }, { "bytes": 6117, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ceb9d8f64c0357e3952503a0c60f648047f4637f6d1e76fa8cb92df5d5799dad" }, { "bytes": 5841, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "25d79497f44166721fd9996931ca4f6a5ccebcd91635e2e597d9234b7d645825" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011118/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "vent valve", "common isolation", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011118", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006916", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae6c-540f-7a95-bfed-1218ed895491" } e900kX6q36GNq3QqKmPELEEGQRA2bjnhr9HUiXm7SZbZrcWfNeKLc5NbrId/ccj9VJiG0HM/+g2sHz/l4BfAAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: e900kX6q36GNq3QqKmPELEEGQRA2bjnhr9HUiXm7SZbZrcWfNeKLc5NbrId/ccj9VJiG0HM/+g2sHz/l4BfAAQ== {"files":[{"bytes":17632,"name":"index.html","sha256":"fb0724ab8444de0a05d33c1745314c736bca7b36534b8f9f36ed67d713ff4e7d"},{"bytes":7284,"name":"publication.md","sha256":"369090d555daee68aebb1ba22f2a211223fc3c1bfd49b61bd4febb92fbe0dc27"},{"bytes":6993,"name":"publication.txt","sha256":"55aa2ff4336414d06cf004a3616f954112a5e352636d4d05bf70eae0aa73649d"},{"bytes":2752,"name":"manifest.json","sha256":"cc1fd573da9079b1483fc2eeea91bdd104512113606f42b7de3d0714c5f09007"},{"bytes":89,"name":"manifest.sig","sha256":"b43d1ba0757953fe025dbb3a9cbcbed31da82d555f0d8b8a1f51650c9acb6375"},{"bytes":227,"name":"manifest.sig.txt","sha256":"101a6fe14abd59a3272b024703d60358533e7ada147cb61b0a049acab8533d8f"}],"publication_id":"OT-2026-000011119"} Foam pad vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011119
OpenTechnical
This publication supersedes OT-2026-000006917. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011119

Foam pad vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
55aa2ff4336414d06cf004a3616f954112a5e352636d4d05bf70eae0aa73649d

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0018]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006917, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011119, “Foam pad vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011119.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011119" title: "Foam pad vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011119" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "electric actuation" --- # Foam pad vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006917, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011119 Foam pad vacuum gripper, common isolation valve, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011119 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0018] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006917, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011119 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011119 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006918. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011120

Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
92d197261681e0cbe356faa3721b2daa2e324ad2d2d0a7d6e00ad3acfb578b83

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006918, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011120, “Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011120.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011120" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011120" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006918, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011120 Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011120 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006918, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011120 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011120 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006920. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011121

Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
f0563dbef5f58e5c3e8d6d7aeba94bf0c2a164cdd94b2e8236ab41c7f213113f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006920, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011121, “Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011121.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011121" title: "Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011121" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006920, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011121 Two cup vacuum gripper, two zone face, common isolation valve, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011121 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006920, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011121 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011121 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one isolation valve, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006921. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011122

Six cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
eee06316efd3cb6c7e4b8b57eae51ffbeba75885d4c77f5b74807641f97ffcf6

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006921, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011122, “Six cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011122.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011122" title: "Six cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011122" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Six cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006921, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011122 Six cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011122 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006921, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011122 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011122 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011122", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 746 }, "figures": [], "files": [ { "bytes": 15916, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cf991170a8a8699f79e7350ff83afd6488fea418fac70c5151a5b08f7fead920" }, { "bytes": 5881, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6da06d269a60658431896420da071d0054c1b3ce3844ececcc62384379abdc8b" }, { "bytes": 5554, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "eee06316efd3cb6c7e4b8b57eae51ffbeba75885d4c77f5b74807641f97ffcf6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011122/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011122", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006921", "title": "Six cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down", "uuid": "01a0ae6c-540f-7bf6-b1ed-343284fb1ff5" } PVWFfCbM7eYJOxxguI8nW+ZacHYexjcc6MzHd91wyblNZGQCsRaRAySfKEX/rYdK2fUpKx43WxaWWS0OeOKqAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PVWFfCbM7eYJOxxguI8nW+ZacHYexjcc6MzHd91wyblNZGQCsRaRAySfKEX/rYdK2fUpKx43WxaWWS0OeOKqAQ== {"files":[{"bytes":17681,"name":"index.html","sha256":"06f2175326143c6512a96bc952997fb38a99832e1aa9bbd4d661c31b881bf52c"},{"bytes":7329,"name":"publication.md","sha256":"5c5f084cbe86dcde4e99d8a80695ccb8f8b71498b0e54a508ec54c1399b07927"},{"bytes":7016,"name":"publication.txt","sha256":"fa2ac06f2e6d78d1068c61221696760cb2414aa1341b383ddb2f57e937266eaa"},{"bytes":2826,"name":"manifest.json","sha256":"2c2dd090147f6ee3e0b269a66f9ca56842f80baee186d7392663c735e5281b02"},{"bytes":89,"name":"manifest.sig","sha256":"29fc5ac38bff3ca3f2726ea4033bd8b107e21f367ba5bd0a746fd3e55fcdda03"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bec01397e4696766723f12e5637a49e471381cda27cc8cd31e06cc62efd08747"}],"publication_id":"OT-2026-000011123"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011123
OpenTechnical
This publication supersedes OT-2026-000006922. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011123

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
fa2ac06f2e6d78d1068c61221696760cb2414aa1341b383ddb2f57e937266eaa

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006922, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011123, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011123.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011123" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011123" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006922, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011123 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011123 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006922, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011123 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011123 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011123", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 988 }, "figures": [], "files": [ { "bytes": 17681, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "06f2175326143c6512a96bc952997fb38a99832e1aa9bbd4d661c31b881bf52c" }, { "bytes": 7329, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5c5f084cbe86dcde4e99d8a80695ccb8f8b71498b0e54a508ec54c1399b07927" }, { "bytes": 7016, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fa2ac06f2e6d78d1068c61221696760cb2414aa1341b383ddb2f57e937266eaa" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011123/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011123", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006922", "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540f-7fff-b0d0-9a2a57834e38" } I7HrUUhzFlfsBjdmoRgYDItfq9c43k9qfbKIaaksEYdk1mbxKAvIsa8vmgrVug8fp72bYYXM3QGbJZn+FxV6Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: I7HrUUhzFlfsBjdmoRgYDItfq9c43k9qfbKIaaksEYdk1mbxKAvIsa8vmgrVug8fp72bYYXM3QGbJZn+FxV6Bg== {"files":[{"bytes":16373,"name":"index.html","sha256":"ebbdda9945157aae0725fe5c8b2eb2308f0ada53430960b8d226590efce3ec61"},{"bytes":6204,"name":"publication.md","sha256":"1b3c0a1ccac020968c9e42a20c517403e6ed5346abd99d5095d9ca47a24f8746"},{"bytes":5917,"name":"publication.txt","sha256":"c2dbe6c8d0a06f9c97a9c6d18457d900667e27dc5c9142da15413b17d1215fd2"},{"bytes":2748,"name":"manifest.json","sha256":"23b51ba0722e8c684e1cde6a913c40abeed2772daf4680b78899b4f3c0021a2a"},{"bytes":89,"name":"manifest.sig","sha256":"f375549d60ca6308e228870980cd0722d4992f40dbc06822ef287e147894601f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5758151a0591916b0bd0135d4c39caf5f14008953f4dfb6bf4ef5c9a4168f554"}],"publication_id":"OT-2026-000011124"} Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011124
OpenTechnical
This publication supersedes OT-2026-000006923. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011124

Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c2dbe6c8d0a06f9c97a9c6d18457d900667e27dc5c9142da15413b17d1215fd2

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006923, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011124, “Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011124.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011124" title: "Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011124" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "pressure sensor" - "vent valve" - "electric actuation" - "pressure sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006923, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011124 Single bellows cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011124 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006923, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011124 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011124 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006924. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011125

Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
bc7385ac5bd7da767dcf776e656d4d6b2cc9b57847b91bed692c645217b492af

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining four manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006924, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011125, “Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011125.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011125" title: "Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011125" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining four manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006924, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011125 Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011125 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining four manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006924, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011125 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011125 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011125", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 923 }, "figures": [], "files": [ { "bytes": 17240, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7d34e5ba8cc2a5ec393d542b629fd203846cc59fcb445fb445f87bfb185163a2" }, { "bytes": 6887, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e4c8ed3d014d7c2ca8ec766fd34422d9a8987ad4849346b5691152cdf9778668" }, { "bytes": 6613, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bc7385ac5bd7da767dcf776e656d4d6b2cc9b57847b91bed692c645217b492af" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011125/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "zone branch", "contact detector", "vent valve", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011125", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006924", "title": "Two cup vacuum gripper, two zone face, six outlet manifold, pump fed, vented after set-down", "uuid": "01a0ae6c-540f-7766-afb0-7b38bc74f1af" } eFXkdgaRWw6Z0mX8WVH2MvMQG25sGMlrtO0J+eC5gzTB4RFvfJ7tW0FhQArth3rW0x1VjLcnerO3BLLdoyQnDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eFXkdgaRWw6Z0mX8WVH2MvMQG25sGMlrtO0J+eC5gzTB4RFvfJ7tW0FhQArth3rW0x1VjLcnerO3BLLdoyQnDw== {"files":[{"bytes":17346,"name":"index.html","sha256":"e9cfc6fc271ebb55688b4454569eaba0d0867c9a6a5fccfb539614b01e0ebf65"},{"bytes":7041,"name":"publication.md","sha256":"fa3d6873e182d5c90d9f16390505722699ae150f3dd3842f04c58ba421f9b7a9"},{"bytes":6743,"name":"publication.txt","sha256":"41fa34bf47d141bd4503ff64dd2ba785c6bfab81e291345c41cd03e801b5f439"},{"bytes":2762,"name":"manifest.json","sha256":"79f8d8b187db1b768b0dd086f30277e7a00e970e9dd3fc0ffa54c81e83851b9a"},{"bytes":89,"name":"manifest.sig","sha256":"7c26f56c95c402373778bcb998ab4eb5176b6948bc1385ed24962e7f5ba13141"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a7efa8a96474e15cf3c805f194cc0a4fa34111069af4f212f152e39c4764c2f4"}],"publication_id":"OT-2026-000011126"} Two cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011126
OpenTechnical
This publication supersedes OT-2026-000006925. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011126

Two cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
41fa34bf47d141bd4503ff64dd2ba785c6bfab81e291345c41cd03e801b5f439

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006925, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011126, “Two cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011126.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011126" title: "Two cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011126" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006925, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011126 Two cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011126 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006925, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011126 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011126 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011126", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 944 }, "figures": [], "files": [ { "bytes": 17346, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e9cfc6fc271ebb55688b4454569eaba0d0867c9a6a5fccfb539614b01e0ebf65" }, { "bytes": 7041, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fa3d6873e182d5c90d9f16390505722699ae150f3dd3842f04c58ba421f9b7a9" }, { "bytes": 6743, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "41fa34bf47d141bd4503ff64dd2ba785c6bfab81e291345c41cd03e801b5f439" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011126/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011126", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006925", "title": "Two cup vacuum gripper, two zone face, three stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540f-7ebb-8e16-bd6236289882" } El9KEiiKg6oG3NvTLP8qVHiuu4kxRpRCKSTdhI+bCDhPZstWRA77iHGxUwSUHzWPnYu/ddbO/p2eyPiR8jqHCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: El9KEiiKg6oG3NvTLP8qVHiuu4kxRpRCKSTdhI+bCDhPZstWRA77iHGxUwSUHzWPnYu/ddbO/p2eyPiR8jqHCw== {"files":[{"bytes":18258,"name":"index.html","sha256":"c20208b269d5b13b64441ad76629644473121e61048becd2bdd6c2c2b9948c57"},{"bytes":7791,"name":"publication.md","sha256":"e2435f0081533691040ff58f9313abaa4c9f37601069e9d4121aa800f210e4bb"},{"bytes":7491,"name":"publication.txt","sha256":"fb71892683a804264ceef81eb9daf4143d546774750d73b156aa5fb13e702485"},{"bytes":2823,"name":"manifest.json","sha256":"706dd3ecab5d27b9b009dd699d4bb8e6f430a7afef2b6f738901ba62e08fd154"},{"bytes":89,"name":"manifest.sig","sha256":"7cbbae40f3c048324dfe9a9abd3d077fb921ad1e3554e04c7288ce26df3bd33f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"54d513ea33599f963e3d24b020630ec931059e9af4acaa6763dd1f36b74f00b7"}],"publication_id":"OT-2026-000011127"} Four bellows cup vacuum gripper, four zone face, four outlet manifold, two stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011127
OpenTechnical
This publication supersedes OT-2026-000006926. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011127

Four bellows cup vacuum gripper, four zone face, four outlet manifold, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
fb71892683a804264ceef81eb9daf4143d546774750d73b156aa5fb13e702485

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006926, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011127, “Four bellows cup vacuum gripper, four zone face, four outlet manifold, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011127.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011127" title: "Four bellows cup vacuum gripper, four zone face, four outlet manifold, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011127" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four bellows cup vacuum gripper, four zone face, four outlet manifold, two stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006926, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011127 Four bellows cup vacuum gripper, four zone face, four outlet manifold, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011127 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006926, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011127 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011127 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, four zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011127", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1059 }, "figures": [], "files": [ { "bytes": 18258, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c20208b269d5b13b64441ad76629644473121e61048becd2bdd6c2c2b9948c57" }, { "bytes": 7791, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e2435f0081533691040ff58f9313abaa4c9f37601069e9d4121aa800f210e4bb" }, { "bytes": 7491, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fb71892683a804264ceef81eb9daf4143d546774750d73b156aa5fb13e702485" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011127/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011127", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006926", "title": "Four bellows cup vacuum gripper, four zone face, four outlet manifold, two stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540f-729c-872d-d9f628d65b8c" } C/+jcORti2EguIXvvP/THc0ini4dg1ejOuBpRve386W1BpLXMkmuHNbvG75TRQ4gxjyVgQ0Dg/AJtW+cAj96CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: C/+jcORti2EguIXvvP/THc0ini4dg1ejOuBpRve386W1BpLXMkmuHNbvG75TRQ4gxjyVgQ0Dg/AJtW+cAj96CQ== {"files":[{"bytes":17447,"name":"index.html","sha256":"54ee71c3d72822dbc7809fdb47286169cb5e6e5475ad27d790a06e8824874490"},{"bytes":7095,"name":"publication.md","sha256":"431667ea2f8b8d9a7a6c3f5fbefb2b4c1b0e351acde146892812160160e8862b"},{"bytes":6821,"name":"publication.txt","sha256":"d40a78f8e7a6feccea6adc3f54b31651d8d618c030a9efb2738880bfe4ddd475"},{"bytes":2802,"name":"manifest.json","sha256":"5316e2e49a28adb92bf44d4cafbb1b1c7dfad4c699f503dd897a3a2fa3137f35"},{"bytes":89,"name":"manifest.sig","sha256":"5624ae9bee7c7fcb562f9091f67f58b90831a5a6819d03546253ce5fe4768dd6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"87b621834329b3bfaf1d4980f4bbad007794cd68c6203cafa0037a86afb40490"}],"publication_id":"OT-2026-000011128"} Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down - OpenTechnical OT-2026-000011128
OpenTechnical
This publication supersedes OT-2026-000006927. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011128

Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
d40a78f8e7a6feccea6adc3f54b31651d8d618c030a9efb2738880bfe4ddd475

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006927, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011128, “Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011128.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011128" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011128" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006927, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011128 Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011128 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006927, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011128 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011128 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011128", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 955 }, "figures": [], "files": [ { "bytes": 17447, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "54ee71c3d72822dbc7809fdb47286169cb5e6e5475ad27d790a06e8824874490" }, { "bytes": 7095, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "431667ea2f8b8d9a7a6c3f5fbefb2b4c1b0e351acde146892812160160e8862b" }, { "bytes": 6821, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d40a78f8e7a6feccea6adc3f54b31651d8d618c030a9efb2738880bfe4ddd475" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011128/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011128", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006927", "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, vented before set-down", "uuid": "01a0ae6c-540f-7d03-b2a5-e84e47a97e71" } iACmtzTPtlNXCeK8vaub4bhHRR03iDVPh/9QX3U8WSq05RjStgA/j7SGzHUk5v4PsctAvmQL+dkPEKIG0mDwAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: iACmtzTPtlNXCeK8vaub4bhHRR03iDVPh/9QX3U8WSq05RjStgA/j7SGzHUk5v4PsctAvmQL+dkPEKIG0mDwAQ== {"files":[{"bytes":17821,"name":"index.html","sha256":"56d8363c73dd160e04f44554b2290a796563f08a47acb9efc0b460342497aedb"},{"bytes":7387,"name":"publication.md","sha256":"437d721a832ab948b6cbf15abeaa491486dbea8b4e94a3124133a88204963e96"},{"bytes":7084,"name":"publication.txt","sha256":"a4c8af64a9008862c19fd6cba2691de00e9a2c2e6f2351796d2fc1f1bbc91a6d"},{"bytes":2762,"name":"manifest.json","sha256":"97bbb16383d657c90860ad00f447e8573a0c770bd9dc5c74f381bd11d8f38231"},{"bytes":89,"name":"manifest.sig","sha256":"923653cbdccee7893dbd021eed8d06dbdc979fe87919b345c39f5266ee8919fe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"09da5242eb536874d6a616ae8cdbec2097c5c17e271defc2b69af1792fa6b2df"}],"publication_id":"OT-2026-000011129"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011129
OpenTechnical
This publication supersedes OT-2026-000006928. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011129

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a4c8af64a9008862c19fd6cba2691de00e9a2c2e6f2351796d2fc1f1bbc91a6d

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006928, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011129, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011129.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011129" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011129" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006928, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011129 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011129 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006928, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011129 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011129 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006930. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011130

Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
df67345c2e8668040e96fc6295de176932c3a432c0daec8bb800286d041df5fc

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006930, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000007009.

Publication information

Citation

OpenTechnical Publication OT-2026-000011130, “Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011130.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011130" title: "Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011130" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006930, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000007009. OPENTECHNICAL PUBLICATION OT-2026-000011130 Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011130 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006930, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: the same corrected configuration also replaces OT-2026-000007009. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011130 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011130 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011130", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 841 }, "figures": [], "files": [ { "bytes": 16460, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "570f0e2c9c0abd5c4d47d881399040c8ebad756af0e2597900afda9424240024" }, { "bytes": 6380, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "20e5a9caccb20a3e19dd44bdb25d12ebed7b83ce94fdbb44ef905539343dc4c2" }, { "bytes": 6110, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "df67345c2e8668040e96fc6295de176932c3a432c0daec8bb800286d041df5fc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011130/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011130", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006930", "title": "Four cup vacuum gripper, four zone face, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7d38-a38d-685acbd9b1f0" } JYpxECWnV5xsfdyloIFB4X4JGujv6n1m83f3HWXESaZhDlb6O/e7J+IxawHNQVHfWf8WBbo5OIx8/eF4Keh2DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JYpxECWnV5xsfdyloIFB4X4JGujv6n1m83f3HWXESaZhDlb6O/e7J+IxawHNQVHfWf8WBbo5OIx8/eF4Keh2DA== {"files":[{"bytes":18308,"name":"index.html","sha256":"5e781c6eefc650f32f541e37d3118ce8cbd0b59846d0d8944f01d2d20cf4fa93"},{"bytes":7795,"name":"publication.md","sha256":"aae3bd025ad525297508d6424fc4dcff845d70a6471dc4a9ff88e8f122fe2cb2"},{"bytes":7484,"name":"publication.txt","sha256":"663439160608319235a950e290a9e0c925725e9c111d679ccf9fdefc130747c2"},{"bytes":2831,"name":"manifest.json","sha256":"07720cc935c90e333c2b7250c0af92299311fb1d7db141a34011abf064215557"},{"bytes":89,"name":"manifest.sig","sha256":"0ad7994a5bdc9b94dcd8faf9f1277ae6206f968513939042adfd9db22f557ed6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"39a6605b5e6156cf09320e5020974971e6610111111880d63b600f45350ea74a"}],"publication_id":"OT-2026-000011131"} Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011131
OpenTechnical
This publication supersedes OT-2026-000006931. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011131

Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
663439160608319235a950e290a9e0c925725e9c111d679ccf9fdefc130747c2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006931, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011131, “Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011131.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011131" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011131" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "drop release" - "pressure sensing" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006931, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011131 Two cup vacuum gripper, two outlet manifold, single stage ejector, manifold pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011131 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006931, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011131 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011131 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006932. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011132

Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0213bc0592adab9d323b56078654a63169633a27c96b40f7fb217fb2e35a35aa

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three isolation valves, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0012]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0023]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0029]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006932, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011132, “Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011132.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011132" title: "Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011132" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three isolation valves, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0029] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006932, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011132 Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011132 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three isolation valves, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0023] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0029] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006932, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011132 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011132 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three isolation valves, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011132", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1172 }, "figures": [], "files": [ { "bytes": 19045, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3645082198c505e2386c2f2c3742b37fbb473f1b3fab5636c4e529ddfcb57643" }, { "bytes": 8428, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8d8e666b3ebb1123bb1661bb536915b1ab13247710fa985c4f13a84e24442bbe" }, { "bytes": 8153, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0213bc0592adab9d323b56078654a63169633a27c96b40f7fb217fb2e35a35aa" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011132/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011132", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006932", "title": "Three cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-78e9-b1f0-15232af58c2a" } oLnINqnbWNtDYPb6aix92gWtT5SIkA0C/7MhqHHNsG1Oj9TnHa7DHejU7cswftb2ddX4/u+wz3EsOPqHaHEmBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: oLnINqnbWNtDYPb6aix92gWtT5SIkA0C/7MhqHHNsG1Oj9TnHa7DHejU7cswftb2ddX4/u+wz3EsOPqHaHEmBg== {"files":[{"bytes":17007,"name":"index.html","sha256":"aff85738e3394d60e4b962fba5e50d4c81247b4f7d46d999af39b0f54ae5dd1c"},{"bytes":6763,"name":"publication.md","sha256":"b0b0d988574e49f3c7d515a812f435fe059364db1ea80ea6bc674fddf9ef96c4"},{"bytes":6486,"name":"publication.txt","sha256":"1e223a4c314e6d1a8f12858967e70d1c02334216f734390bc14f7285db020946"},{"bytes":2784,"name":"manifest.json","sha256":"a40838d77eae53bfff45e0819c0c0d2246369f670e2188bb31ca255d969c7db5"},{"bytes":89,"name":"manifest.sig","sha256":"6c580a0ec319eed2122da2995c74123e741e9b27bfde7c987a8436ea65a315cd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"26a89fc93b957d0321d2a2075f789a7dfc4a0d7728d60219087df27e5e4e2518"}],"publication_id":"OT-2026-000011133"} Three cup vacuum gripper, three outlet manifold, two stage ejector, vented before set-down - OpenTechnical OT-2026-000011133
OpenTechnical
This publication supersedes OT-2026-000006933. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011133

Three cup vacuum gripper, three outlet manifold, two stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
1e223a4c314e6d1a8f12858967e70d1c02334216f734390bc14f7285db020946

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006933, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011133, “Three cup vacuum gripper, three outlet manifold, two stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011133.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011133" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011133" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006933, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011133 Three cup vacuum gripper, three outlet manifold, two stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011133 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006933, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011133 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011133 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011133", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 894 }, "figures": [], "files": [ { "bytes": 17007, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "aff85738e3394d60e4b962fba5e50d4c81247b4f7d46d999af39b0f54ae5dd1c" }, { "bytes": 6763, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b0b0d988574e49f3c7d515a812f435fe059364db1ea80ea6bc674fddf9ef96c4" }, { "bytes": 6486, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1e223a4c314e6d1a8f12858967e70d1c02334216f734390bc14f7285db020946" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011133/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011133", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006933", "title": "Three cup vacuum gripper, three outlet manifold, two stage ejector, vented before set-down", "uuid": "01a0ae6c-540f-7c99-9483-3c269f85e321" } Uu1+XnFOBzu+M1tm7yvXMAgueMG3qlsQKLelRJU9yyKfJREwYEazTq/0BdkkGTU0Ngcf9Yj4yJevVEe1hffsBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Uu1+XnFOBzu+M1tm7yvXMAgueMG3qlsQKLelRJU9yyKfJREwYEazTq/0BdkkGTU0Ngcf9Yj4yJevVEe1hffsBQ== {"files":[{"bytes":17118,"name":"index.html","sha256":"e012e2e1dd32224c1dd8c2e6ce6e56ef04da04752386fe368e26342bb54cc9e1"},{"bytes":6799,"name":"publication.md","sha256":"5d14f363be0de29879b878feb41d6e0e2d44b1e0439ef05a91e7cc907ca24a23"},{"bytes":6514,"name":"publication.txt","sha256":"45a3d9ac096c41c1ed534973037b4b14e5cc21bffacb92eb1c246bc65b928dd3"},{"bytes":2765,"name":"manifest.json","sha256":"f3c79804973cb8ac320511156729a3062615b974a3d7c1bba9c45182b09c55e3"},{"bytes":89,"name":"manifest.sig","sha256":"8eae474cc5f769d73d2e3f716c73136bcd8a0d06ee8eed66444bfea8ae10d77a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f236f58b4badc84133c14e9600a681449d6a6aafb0b9acc8eb6b380553a5fe81"}],"publication_id":"OT-2026-000011134"} Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000011134
OpenTechnical
This publication supersedes OT-2026-000006934. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011134

Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
45a3d9ac096c41c1ed534973037b4b14e5cc21bffacb92eb1c246bc65b928dd3

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006934, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011134, “Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011134.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011134" title: "Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011134" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006934, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011134 Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011134 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006934, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011134 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011134 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011134", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 905 }, "figures": [], "files": [ { "bytes": 17118, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e012e2e1dd32224c1dd8c2e6ce6e56ef04da04752386fe368e26342bb54cc9e1" }, { "bytes": 6799, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5d14f363be0de29879b878feb41d6e0e2d44b1e0439ef05a91e7cc907ca24a23" }, { "bytes": 6514, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "45a3d9ac096c41c1ed534973037b4b14e5cc21bffacb92eb1c246bc65b928dd3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011134/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011134", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006934", "title": "Single bellows cup vacuum gripper, common isolation valve, three stage ejector, vented after set-down", "uuid": "01a0ae6c-540f-7c7b-ad53-25d8697c88f8" } L/0FYKPL8TPanZZ3L8OeLWQYxmbZ8qEOkzu7EINXFY8b4ettqteas3mopwYZE4D6+Ub9vOGFhK4qIy30Rcv0Aw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: L/0FYKPL8TPanZZ3L8OeLWQYxmbZ8qEOkzu7EINXFY8b4ettqteas3mopwYZE4D6+Ub9vOGFhK4qIy30Rcv0Aw== {"files":[{"bytes":16012,"name":"index.html","sha256":"db3701a1d9e1ed59217156b0ee0f325f0fa1f19a715b3e213d82837051c1f6cf"},{"bytes":5932,"name":"publication.md","sha256":"5e69f1d64d96a07c302d6626f8575ca33784fff38e5f39640bcd38453819479a"},{"bytes":5641,"name":"publication.txt","sha256":"dc57ec0b53b381f8c41c7f36c939e3fd7f69e3bf4b1437d07f604df21c98021a"},{"bytes":2769,"name":"manifest.json","sha256":"7a3c6cddbb39b7678147f8e57906e224d830627e1340eae5f2c93b43e3f00c2e"},{"bytes":89,"name":"manifest.sig","sha256":"a543fb08e3e2ff53bdb446ab7adac4f419f1dd948defc4b7a17d32cebd1bb9f5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4f4ebef5d6bb2d0054ff78454abaad49afe53f38a9abb9f09fc315e1dc6c1bea"}],"publication_id":"OT-2026-000011135"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down - OpenTechnical OT-2026-000011135
OpenTechnical
This publication supersedes OT-2026-000006935. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011135

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
dc57ec0b53b381f8c41c7f36c939e3fd7f69e3bf4b1437d07f604df21c98021a

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000006935, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011135, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011135.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011135" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011135" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000006935, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011135 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011135 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000006935, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011135 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011135 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006936. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011136

Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
cd90cceb714bd6134441b049764b7f5a683ad0d3529721afd2dd1fb65ee9f909

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006936, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007097.

Publication information

Citation

OpenTechnical Publication OT-2026-000011136, “Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011136.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011136" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011136" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006936, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007097. OPENTECHNICAL PUBLICATION OT-2026-000011136 Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011136 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006936, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007097. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011136 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011136 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006937. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011137

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7f26169cdf3754e3af93c52b76ce9e9fea1f95f979ce99652c367591358885d7

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006937, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011137, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011137.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011137" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011137" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006937, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011137 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011137 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006937, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011137 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011137 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006939. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011138

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
645402b153f5f9ca215541a36f058025c8fd3bed55002d6420caca6319c0652c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006939, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011138, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011138.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011138" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011138" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006939, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011138 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011138 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006939, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011138 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011138 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011138", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 979 }, "figures": [], "files": [ { "bytes": 17808, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9e5797cdae19ddc2a22202fadcc15bc9146ad9b22d23bbeea06cceecc6c6d586" }, { "bytes": 7369, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b593a9b616a6e14afee5fefb34f241a8d40a4b83a991d0f8a3de4641a6c13b0f" }, { "bytes": 7050, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "645402b153f5f9ca215541a36f058025c8fd3bed55002d6420caca6319c0652c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011138/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011138", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006939", "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7d60-8ae5-6638ee8db102" } qOQ5BVed3hXV1pkztVWf1Ac1tsldLfXPBM/j6KEM63exwqjlFNzTDf3nWZfIDntvanpLW5tJKKAzYnxcOGhzDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qOQ5BVed3hXV1pkztVWf1Ac1tsldLfXPBM/j6KEM63exwqjlFNzTDf3nWZfIDntvanpLW5tJKKAzYnxcOGhzDA== {"files":[{"bytes":17434,"name":"index.html","sha256":"b26085bbf2bc21586d3a4a0815ad6be78eb6dfb8b76847b5dd8b36840c6ea937"},{"bytes":7077,"name":"publication.md","sha256":"15c08e7712223490475b9125f2a5b98c86b828b96f44a1d944896774871b742f"},{"bytes":6801,"name":"publication.txt","sha256":"3bfb96357688a51bbbea167718cbf342e4eaffb83ddc2aee44429d6f80e7212f"},{"bytes":2752,"name":"manifest.json","sha256":"c895bb45f48436dd2d33be3b0b820a146d66eaca98936f0bd268930ddf9db198"},{"bytes":89,"name":"manifest.sig","sha256":"8f13a2881a47df0d9c7741c1fcb769145c669c4877b0931a18dac1c10f90e118"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f9f4ab00283c93703f0f0ef53202c7617c4c1bab4dad19972577b24995a94953"}],"publication_id":"OT-2026-000011139"} Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down - OpenTechnical OT-2026-000011139
OpenTechnical
This publication supersedes OT-2026-000006940. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011139

Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
3bfb96357688a51bbbea167718cbf342e4eaffb83ddc2aee44429d6f80e7212f

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one manifold, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining two manifold outlets are plugged and carry no line.

[0020]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006940, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007127.

Publication information

Citation

OpenTechnical Publication OT-2026-000011139, “Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011139.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011139" title: "Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011139" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one manifold, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006940, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007127. OPENTECHNICAL PUBLICATION OT-2026-000011139 Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011139 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one manifold, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining two manifold outlets are plugged and carry no line. [0020] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006940, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007127. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011139 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011139 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one vacuum pump, one manifold, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011139", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 945 }, "figures": [], "files": [ { "bytes": 17434, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b26085bbf2bc21586d3a4a0815ad6be78eb6dfb8b76847b5dd8b36840c6ea937" }, { "bytes": 7077, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "15c08e7712223490475b9125f2a5b98c86b828b96f44a1d944896774871b742f" }, { "bytes": 6801, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3bfb96357688a51bbbea167718cbf342e4eaffb83ddc2aee44429d6f80e7212f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011139/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "zone branch", "contact detector", "vent valve", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011139", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006940", "title": "Four cup vacuum gripper, four zone face, six outlet manifold, pump fed, vented after set-down", "uuid": "01a0ae6c-540f-76a6-93a9-7a0a5ede1bb8" } FvlVq6nJAZv76nvf4QGH1jP42/k9Y2W5N300ugDUtGeboNnYjradaSsMEmRW8wXvlZEAdqJC8t+JF/uzchChCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FvlVq6nJAZv76nvf4QGH1jP42/k9Y2W5N300ugDUtGeboNnYjradaSsMEmRW8wXvlZEAdqJC8t+JF/uzchChCw== {"files":[{"bytes":16986,"name":"index.html","sha256":"0295d6b25dcdeee2645da0d5ab9b4b5822c70d93bdccb552822de1e64f6c8ccc"},{"bytes":6778,"name":"publication.md","sha256":"d9bc197516a241bd44c910a35053e9946e2bd710e77dd0ded781cbc16eecc881"},{"bytes":6480,"name":"publication.txt","sha256":"2f3409520c9878a6169e1ab33a97c4f905edccc776acd3835076ba588368c4dc"},{"bytes":2795,"name":"manifest.json","sha256":"f27e6cca684e4b71635e70b5d1b45b0ca0ac54b347087a0629898815d60bfc90"},{"bytes":89,"name":"manifest.sig","sha256":"b2fa6b50dfa634c771f2bf367d57635a7545bc9c4a114d9899501edb7d59ee96"},{"bytes":227,"name":"manifest.sig.txt","sha256":"564c42c60acbbffc8149af2500c589d050901104c7a7dc8f2e06c98b89c62cc1"}],"publication_id":"OT-2026-000011140"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011140
OpenTechnical
This publication supersedes OT-2026-000006941. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011140

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
2f3409520c9878a6169e1ab33a97c4f905edccc776acd3835076ba588368c4dc

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006941, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011140, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011140.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011140" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011140" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006941, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011140 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011140 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006941, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011140 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011140 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006942. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011141

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ad1d97e41d5afb56e36b5721835116b9c072f4946d5a15879eebb78b6365f4b6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006942, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011141, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011141.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011141" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011141" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006942, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011141 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011141 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006942, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011141 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011141 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006943. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011142

Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
26d2b29d929441b434cca69a90ebce8e204423b69cb925bf448baa9966677b86

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006943, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011142, “Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011142.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011142" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011142" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "drop release" - "electric actuation" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006943, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011142 Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011142 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006943, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011142 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011142 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011142", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1019 }, "figures": [], "files": [ { "bytes": 18063, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "09d0b8367e96676638025e5b9f860162699325da6b42a8597f3b97f536bc071c" }, { "bytes": 7555, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4a83a2b617bd8529a4133f04f4b2f626a3a317551963965836a26b6233b924a9" }, { "bytes": 7251, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "26d2b29d929441b434cca69a90ebce8e204423b69cb925bf448baa9966677b86" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011142/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "pressure sensor", "vent valve", "common isolation", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011142", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006943", "title": "Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented before set-down", "uuid": "01a0ae6c-540f-7e71-8b97-4b6aa92fe2ae" } ZBcUVN6KWq9YminfyYyzQYU9PP+XzHEoiJrM/Qpvl7Uzkh62Zby8ZCrj1ZADYw6gGbsqpL20bXYE8E4niuojAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZBcUVN6KWq9YminfyYyzQYU9PP+XzHEoiJrM/Qpvl7Uzkh62Zby8ZCrj1ZADYw6gGbsqpL20bXYE8E4niuojAQ== {"files":[{"bytes":18395,"name":"index.html","sha256":"1602a3a74aea4074205db254b5dd87067bc0f13acffb64567c528b2bd30d7718"},{"bytes":7902,"name":"publication.md","sha256":"dc81de8444f417068ae24c08a88fd9412c2b187e38986d417282424fb4bb0460"},{"bytes":7632,"name":"publication.txt","sha256":"0dc8a042cd4bbfa9f9e28ec8053f83493447ead863eefc6254d397dca4341316"},{"bytes":2776,"name":"manifest.json","sha256":"0a63b719910bd3260c25b148a3686306c8ca2ac2daf88728bfd0e384a117cf30"},{"bytes":89,"name":"manifest.sig","sha256":"19eb3d2ad93b26190e619a254bb62ccc9ce7085f58167abd39626209c7e045b5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c6668526930719419064c45a2ed52c0f1fb3dabb8f9cc8ee61a9c3b6442bafbf"}],"publication_id":"OT-2026-000011143"} Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011143
OpenTechnical
This publication supersedes OT-2026-000006944. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011143

Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0dc8a042cd4bbfa9f9e28ec8053f83493447ead863eefc6254d397dca4341316

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006944, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011143, “Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011143.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011143" title: "Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011143" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006944, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011143 Two cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011143 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006944, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011143 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011143 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, two zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006945. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011144

Two finger pneumatic gripper, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Position and Presence Sensing, Tool Changers
Document SHA-256
923408554151fada155c4703825c3ca665a4f6ddc45135c0b1b99fac20a4dc8f

Abstract

A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0005]The gripper fingers are carried on the tool side of the tool-change interface.

[0006]The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers.

[0007]The robot side of the tool-change interface is bolted to the robot flange.

[0008]The pneumatic finger actuator is fed from the compressed air supply of the cell.

[0009]The contact detector reports to the cell controller.

3. Operating sequence and conditions

[0010]

  • After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller.

[0011]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator.

[0012]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0013]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator.

[0014]The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected).

[0016]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0017]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0018]This publication supersedes OT-2026-000006945, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: pump removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006988.

Publication information

Citation

OpenTechnical Publication OT-2026-000011144, “Two finger pneumatic gripper, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011144.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011144" title: "Two finger pneumatic gripper, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011144" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" keywords: - "mechanical gripper" - "tool-change interface" - "gripper finger" - "contact detector" - "compressed air supply" - "contact sensing" - "mechanical gripping" - "tool changing" --- # Two finger pneumatic gripper, on a tool changer ## Abstract A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The pneumatic finger actuator is fed from the compressed air supply of the cell. [0009] The contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. [0014] The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). [0016] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0018] This publication supersedes OT-2026-000006945, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: pump removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006988. OPENTECHNICAL PUBLICATION OT-2026-000011144 Two finger pneumatic gripper, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011144 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by a pneumatic actuator. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The pneumatic finger actuator is fed from the compressed air supply of the cell. [0009] The contact detector reports to the cell controller. 3. Operating sequence and conditions [0010] - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. [0011] - When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. [0012] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0013] - After the workpiece has reached the set-down position, the gripper fingers are opened by the pneumatic actuator. [0014] The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: pneumatic (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). [0016] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0018] This publication supersedes OT-2026-000006945, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: pump removed: a mechanical fingers carries no vacuum circuit; the same corrected configuration also replaces OT-2026-000006988. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011144 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011144 { "abstract": "A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the pneumatic actuator. 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OpenTechnical
This publication supersedes OT-2026-000006946. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011145

Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
90b18e20a695d1ca44dacd2121615311d57d744510824013f8946cb5a303e6b6

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006946, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011145, “Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011145.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011145" title: "Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011145" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006946, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011145 Six cup vacuum gripper, six outlet manifold, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011145 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006946, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011145 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011145 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006947. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011146

Foam pad vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
48be6fcd1efdcdf6d34ca40d8828c76c9c6848f40bec881ee5a149dc3af5d601

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0009]The robot side of the tool-change interface is bolted to the robot flange.

[0010]The blow-off valve is fed from the compressed air supply of the cell.

[0011]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0012]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0013]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0014]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0015]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0016]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0017]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0018]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000006947, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011146, “Foam pad vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011146.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011146" title: "Foam pad vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011146" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0018] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000006947, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011146 Foam pad vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011146 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0012] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0013] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0014] - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0018] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000006947, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011146 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011146 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011146", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 797 }, "figures": [], "files": [ { "bytes": 16073, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1c35d5b586994544b720e7e0af9dbe01f5e9222acd8b09941def63a8fc30dfd3" }, { "bytes": 6109, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7b2d5d8e487bdd1aa6d9edb0707599870600750068434d30af81e4b1a8b319be" }, { "bytes": 5803, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "48be6fcd1efdcdf6d34ca40d8828c76c9c6848f40bec881ee5a149dc3af5d601" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011146/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011146", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006947", "title": "Foam pad vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540f-746f-a8a6-7e32ef9c9694" } Gu85/Bdy/Lm/wQqzbTpeKhN9n82OP4gf8N4My+Ub/tTCeHP7FdnGsv0Kl7lI90nV1+G8y1Pxrmqp/02EL31YCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Gu85/Bdy/Lm/wQqzbTpeKhN9n82OP4gf8N4My+Ub/tTCeHP7FdnGsv0Kl7lI90nV1+G8y1Pxrmqp/02EL31YCA== {"files":[{"bytes":18314,"name":"index.html","sha256":"5737809ab9cfb267552f2dac1f02733e973b50603d8e90b1cb6153019c367de5"},{"bytes":7815,"name":"publication.md","sha256":"0fa71f6123420f1e3cd965b2c4bc8003d2f571590042fa6987b8d6faa10cd715"},{"bytes":7521,"name":"publication.txt","sha256":"dd6b0e5572185d8ca494c96e3cafb272bb83d57d28136e615670737085933fd6"},{"bytes":2795,"name":"manifest.json","sha256":"e18216bcc770164b79936a12df2d1572e1dea489581deda40963da63289e310f"},{"bytes":89,"name":"manifest.sig","sha256":"e7aeb3de97764e7b734b50efc6e0ab96eae63d940867a8d8255a041bfa858c4f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"51b45b747f82bff1854bba6ad68321e67d6ef3b341a0e4151f426a1f90cdb846"}],"publication_id":"OT-2026-000011147"} Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011147
OpenTechnical
This publication supersedes OT-2026-000006948. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011147

Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
dd6b0e5572185d8ca494c96e3cafb272bb83d57d28136e615670737085933fd6

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006948, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011147, “Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011147.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011147" title: "Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011147" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006948, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011147 Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011147 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006948, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011147 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011147 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011147", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1058 }, "figures": [], "files": [ { "bytes": 18314, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5737809ab9cfb267552f2dac1f02733e973b50603d8e90b1cb6153019c367de5" }, { "bytes": 7815, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0fa71f6123420f1e3cd965b2c4bc8003d2f571590042fa6987b8d6faa10cd715" }, { "bytes": 7521, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dd6b0e5572185d8ca494c96e3cafb272bb83d57d28136e615670737085933fd6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011147/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011147", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006948", "title": "Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7a0b-a460-cfa9d3b74bcb" } vFhZ345vaATY212O0boo2yQSj8rJ+MhxNpKpJVfVUcTPhYYPUIJAC04CDmDY3F1ijBXoHM8Y6MdeA2wbfG94Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vFhZ345vaATY212O0boo2yQSj8rJ+MhxNpKpJVfVUcTPhYYPUIJAC04CDmDY3F1ijBXoHM8Y6MdeA2wbfG94Bg== {"files":[{"bytes":17627,"name":"index.html","sha256":"27ff4cb09519b81afd134373999bbe551a9b703d056df4f931b670cfd2315303"},{"bytes":7364,"name":"publication.md","sha256":"4dc437be1961e1f6b854d49280e0fe7b113fa4f39c4c25ffe4f862440a494607"},{"bytes":7058,"name":"publication.txt","sha256":"0f67347ef7de69b12ca301e1229df1fa3769c5253777c0d450fd03b96ad30ab9"},{"bytes":2833,"name":"manifest.json","sha256":"8233ae8da330a56b6ba66f777c64a2b51d689d233e93fbee2c67ef6aa83bbbec"},{"bytes":89,"name":"manifest.sig","sha256":"50ebd7aacca9dfd65d73b3dbe48dcd53bece9c3bb03e3883bb1b4237ee40a762"},{"bytes":227,"name":"manifest.sig.txt","sha256":"de53fcd09a3c275d665372d33468a633e30cf4949fc6f7bdcc5bcca5d6675d8d"}],"publication_id":"OT-2026-000011148"} Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011148
OpenTechnical
This publication supersedes OT-2026-000006949. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011148

Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Supply
Document SHA-256
0f67347ef7de69b12ca301e1229df1fa3769c5253777c0d450fd03b96ad30ab9

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0014]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0015]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006949, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011148, “Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011148.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011148" title: "Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011148" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "pressure sensor" - "vent valve" - "drop release" - "plant vacuum supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006949, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011148 Foam pad vacuum gripper, plant vacuum fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011148 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the foam pad and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0013] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0014] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0015] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006949, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011148 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011148 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006950. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011149

Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
6b6f9098827ed565d625c67d9734ece8df9a3394bafb185195ceac6109b473fd

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006950, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007373.

Publication information

Citation

OpenTechnical Publication OT-2026-000011149, “Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011149.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011149" title: "Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011149" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006950, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007373. OPENTECHNICAL PUBLICATION OT-2026-000011149 Foam pad vacuum gripper, common isolation valve, two stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011149 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006950, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007373. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011149 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011149 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006951. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011150

Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
68b202f9ca8abdf9a6b084fe0d8036dcda42196372caa320ee3da4d322565c5b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0022]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0028]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006951, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011150, “Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011150.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011150" title: "Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011150" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0028] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006951, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011150 Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011150 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0022] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0028] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006951, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011150 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011150 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006952. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011151

Two bellows cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
eea294faaf1bb802d81e1681ac7ae706c8296a48814b4e0e5e0888efe231816b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006952, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011151, “Two bellows cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011151.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011151" title: "Two bellows cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011151" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two bellows cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006952, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011151 Two bellows cup vacuum gripper, two zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011151 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006952, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011151 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011151 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, two zone branches, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006953. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011152

Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c4be68eb582d3bdfa162b34a0c31dab7caec82df6b5a51021b4c1e6f2591415d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006953, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011152, “Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011152.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011152" title: "Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011152" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006953, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011152 Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011152 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006953, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011152 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011152 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, three zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011152", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1035 }, "figures": [], "files": [ { "bytes": 17973, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fc3f4e8ee90512dcc039b7a3a74630aceab4156f5429dbd77cbed5900cd747e5" }, { "bytes": 7556, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "750d24339f33552b038c21dd18dc11594ac49d06bf2a8f6e5a26e7cb2764c9e6" }, { "bytes": 7266, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c4be68eb582d3bdfa162b34a0c31dab7caec82df6b5a51021b4c1e6f2591415d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011152/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011152", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006953", "title": "Foam pad vacuum gripper, three zone face, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7ad7-964c-31e4967e7c68" } L9e/cJ9wID61LtuNVrpXCpg5EpieLe1Jdfb32E3BSgET4kzPcH47XBkH5IZD2vQCka3nW+kL3qfambaGFc1nAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: L9e/cJ9wID61LtuNVrpXCpg5EpieLe1Jdfb32E3BSgET4kzPcH47XBkH5IZD2vQCka3nW+kL3qfambaGFc1nAg== {"files":[{"bytes":18320,"name":"index.html","sha256":"dca21dbf24873ed73ed57a8618b9a23b5a704504d1116092676251d2f2b0079a"},{"bytes":7664,"name":"publication.md","sha256":"b2161818e9062a7078176fd9c41c2ee8fc9393431b797556e1c4960c049a8ce3"},{"bytes":7345,"name":"publication.txt","sha256":"61a950657af6402558e52926b8a1be4a4b686621824af2c00e079c187ab05bd1"},{"bytes":2821,"name":"manifest.json","sha256":"5782599b8c975a6cb747ed8e9ec941946b9a37da96377472d409a63f86805a4c"},{"bytes":89,"name":"manifest.sig","sha256":"7c31af528914e658cc0ef83335889c7319e775639d1830f046cc2c274375c259"},{"bytes":227,"name":"manifest.sig.txt","sha256":"54da0e64645b4c117e01ac2d1cdaf9dbe442e0a4b748edd07455cd503b408ed6"}],"publication_id":"OT-2026-000011153"} Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000011153
OpenTechnical
This publication supersedes OT-2026-000006954. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011153

Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
61a950657af6402558e52926b8a1be4a4b686621824af2c00e079c187ab05bd1

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006954, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011153, “Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011153.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011153" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011153" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006954, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011153 Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011153 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006954, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011153 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011153 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011153", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1027 }, "figures": [], "files": [ { "bytes": 18320, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dca21dbf24873ed73ed57a8618b9a23b5a704504d1116092676251d2f2b0079a" }, { "bytes": 7664, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b2161818e9062a7078176fd9c41c2ee8fc9393431b797556e1c4960c049a8ce3" }, { "bytes": 7345, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "61a950657af6402558e52926b8a1be4a4b686621824af2c00e079c187ab05bd1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011153/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "manifold", "pressure sensor", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011153", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006954", "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-540f-7a6b-8b79-3bf8515ac950" } 5e9u6V/a6A8cLrNQdPvFgIsmBvBKqW2pZvh5/X5Z+VqysLQdsJ2nKj1VxmbMa2f2GMT9cQbDiOgWVwenMCXTAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5e9u6V/a6A8cLrNQdPvFgIsmBvBKqW2pZvh5/X5Z+VqysLQdsJ2nKj1VxmbMa2f2GMT9cQbDiOgWVwenMCXTAQ== {"files":[{"bytes":17585,"name":"index.html","sha256":"d577650d6c3f59671be072dc476ef6c35dc8c0df90221fce6279bd87193d1a0c"},{"bytes":7126,"name":"publication.md","sha256":"7251fcd49c734c2c7c47ee8c4b3efa67b5cecabbdd732b212ab978f5b5e974c8"},{"bytes":6819,"name":"publication.txt","sha256":"67167e4dc7fd485a88160db838793e75c865e91ce91ead339f93661019d10091"},{"bytes":2803,"name":"manifest.json","sha256":"cbea732983b9e616f0c6504416e36f4bde081977428bfb6c502c031b8d8668b4"},{"bytes":89,"name":"manifest.sig","sha256":"781a5b566a305bbad797119a51d3a8a38ba31aebdc8088a3e942c9ad5bae80cb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"275487f3e9d78e0dc13a66916e2baed9957a7d6685303358db5a6af7bc8bc2b5"}],"publication_id":"OT-2026-000011154"} Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011154
OpenTechnical
This publication supersedes OT-2026-000006956. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011154

Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
67167e4dc7fd485a88160db838793e75c865e91ce91ead339f93661019d10091

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006956, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011154, “Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011154.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011154" title: "Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011154" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "electric actuation" - "pressure sensing" --- # Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006956, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011154 Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011154 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006956, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011154 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011154 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011154", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 947 }, "figures": [], "files": [ { "bytes": 17585, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d577650d6c3f59671be072dc476ef6c35dc8c0df90221fce6279bd87193d1a0c" }, { "bytes": 7126, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7251fcd49c734c2c7c47ee8c4b3efa67b5cecabbdd732b212ab978f5b5e974c8" }, { "bytes": 6819, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "67167e4dc7fd485a88160db838793e75c865e91ce91ead339f93661019d10091" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011154/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "isolation valve", "pressure sensor", "vent valve", "common isolation", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011154", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006956", "title": "Single bellows cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540f-7eae-8989-e0ec1c1fc6dd" } Vg1LmRLLSPAMQ+R+gfIQJcByRJv338gO91rTRSnCPzkoNdBkeZKhh1AGIy+cGoNQVlzERkztmsyhBGQAg4k8BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Vg1LmRLLSPAMQ+R+gfIQJcByRJv338gO91rTRSnCPzkoNdBkeZKhh1AGIy+cGoNQVlzERkztmsyhBGQAg4k8BQ== {"files":[{"bytes":16592,"name":"index.html","sha256":"412eb2ff5c5b34535fc4dcb86717acb8d8471dcf2592935068bd9224e204fc57"},{"bytes":6397,"name":"publication.md","sha256":"c35c23f6d45a43ee741e6b865359a69669f48977c9ca507ff49446d24711ac4d"},{"bytes":6110,"name":"publication.txt","sha256":"dbf7b82701c720838acb828a7264d12610bbdc47521ea5ae79297c788aed52be"},{"bytes":2746,"name":"manifest.json","sha256":"3a1bb1f41d3bd9622c9a21591e9af8fa6f96c7eb5c2549be47b5dc0c80c7aa36"},{"bytes":89,"name":"manifest.sig","sha256":"66c0cd4eb0a98cf4460ed5f5a629f8b59d393c2e2956af031ede1b4e2e971051"},{"bytes":227,"name":"manifest.sig.txt","sha256":"808d4a87427d60ba43d6143ea5c11b8f97517fcffcaded7c8ad9a23f011049f7"}],"publication_id":"OT-2026-000011155"} Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011155
OpenTechnical
This publication supersedes OT-2026-000006957. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011155

Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
dbf7b82701c720838acb828a7264d12610bbdc47521ea5ae79297c788aed52be

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0016]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006957, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011155, “Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011155.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011155" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011155" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "tool changing" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006957, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011155 Single cup vacuum gripper, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011155 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0016] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006957, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011155 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011155 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006960. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011156

Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
bb6dbed69b35852100eb762d202126c0842efda6a3bf1c4eea3f8b455f0f52fb

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006960, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011156, “Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011156.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011156" title: "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011156" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006960, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011156 Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011156 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006960, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011156 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011156 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011156", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1065 }, "figures": [], "files": [ { "bytes": 18546, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b1557051a8f5fba834a5bfd928ec53a7b8c793f2e4d89c8d7691dcabaa18beb0" }, { "bytes": 7920, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e649b1f70dfc7a41b22fbe086786ee397ca935de2d893e5c4d1403c70c8989d1" }, { "bytes": 7610, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bb6dbed69b35852100eb762d202126c0842efda6a3bf1c4eea3f8b455f0f52fb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011156/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011156", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006960", "title": "Three bellows cup vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7ad3-ba83-36904bdb553c" } gKY59MV+KyY8iSGhy6sFMSNpNNSGEx92ZzW1amhfuG0Zux0QPOdKQmZJh9m97ZBamhqOf5OBjlPJaags7loDDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: gKY59MV+KyY8iSGhy6sFMSNpNNSGEx92ZzW1amhfuG0Zux0QPOdKQmZJh9m97ZBamhqOf5OBjlPJaags7loDDA== {"files":[{"bytes":17636,"name":"index.html","sha256":"956c1999f3a967f0e417b0a80de8b7273ca40b066f612f60c9bf4bc4dd440a37"},{"bytes":7361,"name":"publication.md","sha256":"0f1550cf9399c03cc0aef4b01f677050021baf0ccd648f5fa81b1db62c66852d"},{"bytes":7095,"name":"publication.txt","sha256":"d8e5a01dcb98c5b6d5068689593fd60c339b333c9135eb8e40ed3baf47314c02"},{"bytes":2726,"name":"manifest.json","sha256":"e7a6edcce1d7ffff502dfd056c9d315cae10d4cf4f95a30bc190b1d200417790"},{"bytes":89,"name":"manifest.sig","sha256":"2604b2eb320b9efa294b04edf3b0946ea628d068397139843d8c26e0ee28690b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c05cb5daf8c0e7bc908e7ca0302a73e7359f5426215c4a3610e0cdd0d0475b06"}],"publication_id":"OT-2026-000011157"} Foam pad vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011157
OpenTechnical
This publication supersedes OT-2026-000006961. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011157

Foam pad vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
d8e5a01dcb98c5b6d5068689593fd60c339b333c9135eb8e40ed3baf47314c02

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006961, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011157, “Foam pad vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011157.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011157" title: "Foam pad vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011157" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Foam pad vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006961, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011157 Foam pad vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011157 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006961, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011157 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011157 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011157", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1004 }, "figures": [], "files": [ { "bytes": 17636, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "956c1999f3a967f0e417b0a80de8b7273ca40b066f612f60c9bf4bc4dd440a37" }, { "bytes": 7361, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0f1550cf9399c03cc0aef4b01f677050021baf0ccd648f5fa81b1db62c66852d" }, { "bytes": 7095, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d8e5a01dcb98c5b6d5068689593fd60c339b333c9135eb8e40ed3baf47314c02" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011157/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011157", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006961", "title": "Foam pad vacuum gripper, two zone face, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-710f-a6d6-f3fd4eb5e4a1" } bjlB81YeC7Kk7dvZ993TTt7OE44nG9PLJcBnUa96jgrNzbqPbO+P3+k7mrGMN2Ga2f+cufqqUcbNLrFIEo30CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: bjlB81YeC7Kk7dvZ993TTt7OE44nG9PLJcBnUa96jgrNzbqPbO+P3+k7mrGMN2Ga2f+cufqqUcbNLrFIEo30CA== {"files":[{"bytes":16513,"name":"index.html","sha256":"5960fbc2fc8a10edc7e7d070bc0ed67dee8582b4aa6c926234b2777bc3630a6c"},{"bytes":6344,"name":"publication.md","sha256":"dbd1ced84f1b02f93503f67461974c7745b39dfd548bc96254cc409ca44f5016"},{"bytes":6077,"name":"publication.txt","sha256":"9ee466cc6c672d97cd6fa6d13878d1e8964db5e05a03353a71e78c8ab104fe5c"},{"bytes":2732,"name":"manifest.json","sha256":"59c8d01c746edfca5cccb233c56349016bb98473cf8f8a1d30858850264d5456"},{"bytes":89,"name":"manifest.sig","sha256":"544bda789e883072d19881e114dd0d8ac509da78151e52400b5f6f4e54382bfb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"abd410a2799aca04878f1a6091be19915a117c80ca21db16825d444b67eb110e"}],"publication_id":"OT-2026-000011158"} Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down - OpenTechnical OT-2026-000011158
OpenTechnical
This publication supersedes OT-2026-000006962. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011158

Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
9ee466cc6c672d97cd6fa6d13878d1e8964db5e05a03353a71e78c8ab104fe5c

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006962, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011158, “Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011158.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011158" title: "Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011158" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" --- # Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006962, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011158 Six cup vacuum gripper, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011158 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006962, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011158 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011158 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006963. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011159

Two pad foam vacuum gripper, two outlet manifold, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
73c2573b07cd2ea2ac95dbd0b979e03d4ef5398d3f96f6d51a37574d8a7bd605

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006963, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011159, “Two pad foam vacuum gripper, two outlet manifold, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011159.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011159" title: "Two pad foam vacuum gripper, two outlet manifold, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011159" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "electric actuation" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, pump fed, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006963, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011159 Two pad foam vacuum gripper, two outlet manifold, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011159 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006963, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011159 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011159 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011159", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 925 }, "figures": [], "files": [ { "bytes": 17096, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "624bb0b8e67b1c0e621624e80041bafc2ff96823f8f01d45e4907d7e591a0463" }, { "bytes": 6900, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b30adc6377ac483895f7713d8a05f694fc2f814c23a4f9941cd25edc81dd4a69" }, { "bytes": 6614, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "73c2573b07cd2ea2ac95dbd0b979e03d4ef5398d3f96f6d51a37574d8a7bd605" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011159/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "vent valve", "compressed air supply", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011159", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006963", "title": "Two pad foam vacuum gripper, two outlet manifold, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-540f-7a4b-8ddd-7b8d3e708ff9" } /G9+CQOyTl/iX8PfiA2wvACvjXzQUERLnZbupNCAEusDQJj973TGeJ/kT54w9kmifTv+yBqHpXokcyB2YLDMAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /G9+CQOyTl/iX8PfiA2wvACvjXzQUERLnZbupNCAEusDQJj973TGeJ/kT54w9kmifTv+yBqHpXokcyB2YLDMAw== {"files":[{"bytes":17142,"name":"index.html","sha256":"7d8fe4ecf81773b4bb962d1221ae030145c0ac0ecd0b139e37027a3ca7f80839"},{"bytes":6773,"name":"publication.md","sha256":"23b8ec4798e013c74aaf3a08667b5591fb7cd976887da09bc5e28fe08c333458"},{"bytes":6451,"name":"publication.txt","sha256":"3f7eeb33a19213b3d66b5e67a441afaf8728b88c32d0fab935362ef3fb3627f4"},{"bytes":2789,"name":"manifest.json","sha256":"208d156af8e5718321820657d617ed365255a3c93c985a22abfe6996efe76c37"},{"bytes":89,"name":"manifest.sig","sha256":"51d872e3a26f2c80f39846c8938d744d58150105913c1d3d3e3713c0deb8d99c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c539643b12466f4755f166c958bce27934200600ab9bb8756115e3bbfbf74ff9"}],"publication_id":"OT-2026-000011160"} Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000011160
OpenTechnical
This publication supersedes OT-2026-000006965. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011160

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
3f7eeb33a19213b3d66b5e67a441afaf8728b88c32d0fab935362ef3fb3627f4

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006965, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011160, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011160.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011160" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011160" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006965, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011160 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011160 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006965, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011160 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011160 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold, one pressure sensor and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006966. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011161

Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
bd50340f308bcb7b7878281e2f93779474846ccdb5927722714e30dd27409d88

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0016]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006966, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011161, “Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011161.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011161" title: "Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011161" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" - "release control" --- # Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006966, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011161 Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011161 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0016] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006966, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011161 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011161 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011161", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 904 }, "figures": [], "files": [ { "bytes": 16780, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0a5d3e6ad2d3818fe1821caab691ccb0950541cfebdbeded4f12a9d2f094a42f" }, { "bytes": 6683, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8d4d92a74b444fb785358c2885887d8e3d3806fdb5d2ff5d23ace85579382be1" }, { "bytes": 6405, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bd50340f308bcb7b7878281e2f93779474846ccdb5927722714e30dd27409d88" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011161/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011161", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006966", "title": "Foam pad vacuum gripper, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540f-7a40-8aee-cd79e623d9fa" } ZAj25dtWyQSsZdEJUvtXpDp6bQZmRyIaePDj6UJ57p5ohvU0EJ+Qzli7wPYIRRyw0ork7j7r7+1QvWqwoj5hDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZAj25dtWyQSsZdEJUvtXpDp6bQZmRyIaePDj6UJ57p5ohvU0EJ+Qzli7wPYIRRyw0ork7j7r7+1QvWqwoj5hDQ== {"files":[{"bytes":16776,"name":"index.html","sha256":"be06db21d443fd9ee3748a98012ea134b291f2f21b41db3a3698ddfba51f2217"},{"bytes":6591,"name":"publication.md","sha256":"7b2bef343d530350fda30b6091598e3e6c8f59a56a2dad15f6b456a80a1ef34d"},{"bytes":6283,"name":"publication.txt","sha256":"db7751bd6b600c54f985a2639f8459d678c7324dfebfa27e1673046c1d4361e5"},{"bytes":2752,"name":"manifest.json","sha256":"bd5926096815389ca7f95ae0055c5d492c48df60a5fbaf61c5bc44e78cf8da87"},{"bytes":89,"name":"manifest.sig","sha256":"e5f945c8b42df5028577c83c2b469c206b751f4adf3e95e2b5af2e2c8bae8b33"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f024cd74f1a7d667a9e9fc6eb7b8ae9273a97f9f5e9babc3da3b3433b176dc4c"}],"publication_id":"OT-2026-000011162"} Three cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011162
OpenTechnical
This publication supersedes OT-2026-000006968. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011162

Three cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
db7751bd6b600c54f985a2639f8459d678c7324dfebfa27e1673046c1d4361e5

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006968, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011162, “Three cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011162.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011162" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011162" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006968, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011162 Three cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011162 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006968, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011162 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011162 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011162", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 857 }, "figures": [], "files": [ { "bytes": 16776, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "be06db21d443fd9ee3748a98012ea134b291f2f21b41db3a3698ddfba51f2217" }, { "bytes": 6591, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7b2bef343d530350fda30b6091598e3e6c8f59a56a2dad15f6b456a80a1ef34d" }, { "bytes": 6283, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "db7751bd6b600c54f985a2639f8459d678c7324dfebfa27e1673046c1d4361e5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011162/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011162", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006968", "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7609-a30d-ab80e559168c" } PVszFdulFUy6pBmS/apzA+pj8HKq9u5mpvVmmNafOrUYNdiVASvibwwB2ry+3AvLBbCX5ohOsKnbE065HwYIAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: PVszFdulFUy6pBmS/apzA+pj8HKq9u5mpvVmmNafOrUYNdiVASvibwwB2ry+3AvLBbCX5ohOsKnbE065HwYIAw== {"files":[{"bytes":16485,"name":"index.html","sha256":"74b32f953b9c46e470aa59264722ea9113643d111700d73e59991387a797a292"},{"bytes":6428,"name":"publication.md","sha256":"bed7bb7853510814637115a6b601a1f12fb7ba5eebce9f3c667151d9cae54843"},{"bytes":6147,"name":"publication.txt","sha256":"06d12c110754dba9b268e7d22ebdf6e252d6203f5aee42af91e213ed2252cae8"},{"bytes":2707,"name":"manifest.json","sha256":"46ed3359e167572271e2a87fc1c5a637b485bf384c8744e9e9022d6bd80a276c"},{"bytes":89,"name":"manifest.sig","sha256":"fefdd26a4bda3ef9b8d5a1789e88700027b50ee11892f7d6dbbe9d08b5ca948b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6bad8912ff1c048b4d78c3ec6292de429fb3a5e873abdaf6fee04964cbf2850b"}],"publication_id":"OT-2026-000011163"} Foam pad vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011163
OpenTechnical
This publication supersedes OT-2026-000006969. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011163

Foam pad vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
06d12c110754dba9b268e7d22ebdf6e252d6203f5aee42af91e213ed2252cae8

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0006]The foam pad is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006969, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011163, “Foam pad vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011163.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011163" title: "Foam pad vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011163" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" - "tool changing" --- # Foam pad vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006969, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011163 Foam pad vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011163 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The foam pad is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006969, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011163 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011163 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011163", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 855 }, "figures": [], "files": [ { "bytes": 16485, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "74b32f953b9c46e470aa59264722ea9113643d111700d73e59991387a797a292" }, { "bytes": 6428, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bed7bb7853510814637115a6b601a1f12fb7ba5eebce9f3c667151d9cae54843" }, { "bytes": 6147, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "06d12c110754dba9b268e7d22ebdf6e252d6203f5aee42af91e213ed2252cae8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011163/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011163", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006969", "title": "Foam pad vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7f5c-a07a-592f14d6e3d4" } CCy3DuYzoB9ezW3FxtgGsLbtf6QNtCtV+n1vJkc8E6MHyDLpOtBV6uf1IMQILpsm48qgqKXIuX1chUj1iTeNBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CCy3DuYzoB9ezW3FxtgGsLbtf6QNtCtV+n1vJkc8E6MHyDLpOtBV6uf1IMQILpsm48qgqKXIuX1chUj1iTeNBA== {"files":[{"bytes":16844,"name":"index.html","sha256":"e34ad902bb0d99c3bf01f942f3f5b8ff453ad208b1b643a8d6a672914e3b2502"},{"bytes":6719,"name":"publication.md","sha256":"cee36a684e8a960f6539bfc7c623c469729a413304f5abc2f573bbc4502031a5"},{"bytes":6455,"name":"publication.txt","sha256":"7619e764d5a6a95f1f0103544bf1431f8a091e79fbedd8ac49de6854e83d1ad2"},{"bytes":2763,"name":"manifest.json","sha256":"ed8d94134302ec0d72740b2ac9122464dc7b3da81e841a560b1cc75ce545d6e6"},{"bytes":89,"name":"manifest.sig","sha256":"98e45aed91a2d834edba6c7f176d673a1f9137e69960f66a1cac7480dc3570c4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5a7dcedc2f6c6b17bf2c2d4d9462b70a2d52a7ed3ecbe3bb1df4fd4c1c2869e2"}],"publication_id":"OT-2026-000011164"} Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011164
OpenTechnical
This publication supersedes OT-2026-000006970. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011164

Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
7619e764d5a6a95f1f0103544bf1431f8a091e79fbedd8ac49de6854e83d1ad2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006970, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011164, “Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011164.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011164" title: "Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011164" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" - "release control" --- # Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006970, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011164 Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011164 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006970, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011164 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011164 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006972. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011165

Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
af0ccbec7699ad33397d1b1ab09a30023f4243b1b12c708a1f7b2e2725643bb1

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006972, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011165, “Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011165.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011165" title: "Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011165" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006972, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011165 Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011165 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006972, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011165 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011165 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011165", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 822 }, "figures": [], "files": [ { "bytes": 16510, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c4c6ec5945f87460a984eb1c674580161311313224f33e8f4286279169e524e0" }, { "bytes": 6318, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "41b5998fd6903401ab27c85da3233ac85d7b0e4f671b99363600e4c7ccd5e33f" }, { "bytes": 6041, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "af0ccbec7699ad33397d1b1ab09a30023f4243b1b12c708a1f7b2e2725643bb1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011165/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011165", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006972", "title": "Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae6c-540f-76bc-9f33-039f5f0c5510" } NaMyzSgn+yO1SSo4iuyOZHsjr9o+2r6lIdjWT4i+YYfphRe/9DsgmZgzPpV8TyEYwSRBGSx2o79hlZxRIPERDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NaMyzSgn+yO1SSo4iuyOZHsjr9o+2r6lIdjWT4i+YYfphRe/9DsgmZgzPpV8TyEYwSRBGSx2o79hlZxRIPERDA== {"files":[{"bytes":18431,"name":"index.html","sha256":"2329919a08dd932665a3bbf9627a2c8225476d63b92c8439752d211c1c5838c7"},{"bytes":7869,"name":"publication.md","sha256":"415d948e5f9636d28fcaa3930b8179c65927aab4f32c82d1f69356ed57a05c26"},{"bytes":7575,"name":"publication.txt","sha256":"2969a0b92673c05b923fbcdcd5b0262787d30899604eb2511f036f9736bbe4f0"},{"bytes":2785,"name":"manifest.json","sha256":"a367d130be1e3df3ff45b3fef5e5597807b5a6349808c14995cb1f3e832a4fa2"},{"bytes":89,"name":"manifest.sig","sha256":"9890a6e48acd45b0b6faa0f05517d536d288b84f824b0f13ad4d658a11976191"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0167e152aca9714c04b68e0a81b7a31612ef16dacec0889a9bada63ee76a579a"}],"publication_id":"OT-2026-000011166"} Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011166
OpenTechnical
This publication supersedes OT-2026-000006973. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011166

Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
2969a0b92673c05b923fbcdcd5b0262787d30899604eb2511f036f9736bbe4f0

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000006973, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; the same corrected configuration also replaces OT-2026-000007145.

Publication information

Citation

OpenTechnical Publication OT-2026-000011166, “Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011166.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011166" title: "Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011166" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "electric actuation" - "pressure sensing" --- # Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000006973, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; the same corrected configuration also replaces OT-2026-000007145. OPENTECHNICAL PUBLICATION OT-2026-000011166 Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011166 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000006973, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; the same corrected configuration also replaces OT-2026-000007145. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011166 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011166 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011166", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1071 }, "figures": [], "files": [ { "bytes": 18431, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2329919a08dd932665a3bbf9627a2c8225476d63b92c8439752d211c1c5838c7" }, { "bytes": 7869, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "415d948e5f9636d28fcaa3930b8179c65927aab4f32c82d1f69356ed57a05c26" }, { "bytes": 7575, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2969a0b92673c05b923fbcdcd5b0262787d30899604eb2511f036f9736bbe4f0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011166/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "pressure sensor", "vent valve", "common isolation", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011166", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006973", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7d4c-9e49-64139bb55907" } RiaviSQF6PKtSEAOt6qYNp/Ru+eUi4UuOq38vBjeUeVb3lyZOvTWZEukvz4Vz6pICXfYRFCcepyUrHI6iXoPAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RiaviSQF6PKtSEAOt6qYNp/Ru+eUi4UuOq38vBjeUeVb3lyZOvTWZEukvz4Vz6pICXfYRFCcepyUrHI6iXoPAw== {"files":[{"bytes":17392,"name":"index.html","sha256":"d217b46dcb7c8373ca1d6f910a3c6e9061fe6b39f9a1b659ac58ab1e2f89f90a"},{"bytes":7063,"name":"publication.md","sha256":"bf8c5c2ed3580aa4e3b643b746f1ba11f6c0e57ec200306ae28a4098f5155d18"},{"bytes":6776,"name":"publication.txt","sha256":"0c17b280dbae99c6038681b8f02f2849b6193a93c112f904f9ff90f3585d1d1d"},{"bytes":2740,"name":"manifest.json","sha256":"18d7a7aaafbcd62fc491fe7696e6ccc3e25e8dc9ac8efc07c59024946c67c047"},{"bytes":89,"name":"manifest.sig","sha256":"d9d98bc37e6c619a6c966e59632021ad4d5f4c6392ecc6028a517fd50d60b6d6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b2180e9e788685e0e55e475a1ee46d45f6f2e1f8ff9ea46828e95047b8d82c2d"}],"publication_id":"OT-2026-000011167"} Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011167
OpenTechnical
This publication supersedes OT-2026-000006974. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011167

Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0c17b280dbae99c6038681b8f02f2849b6193a93c112f904f9ff90f3585d1d1d

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006974, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011167, “Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011167.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011167" title: "Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011167" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006974, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011167 Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011167 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006974, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011167 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011167 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011167", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 938 }, "figures": [], "files": [ { "bytes": 17392, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d217b46dcb7c8373ca1d6f910a3c6e9061fe6b39f9a1b659ac58ab1e2f89f90a" }, { "bytes": 7063, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bf8c5c2ed3580aa4e3b643b746f1ba11f6c0e57ec200306ae28a4098f5155d18" }, { "bytes": 6776, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0c17b280dbae99c6038681b8f02f2849b6193a93c112f904f9ff90f3585d1d1d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011167/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011167", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006974", "title": "Three pad foam vacuum gripper, three outlet manifold, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7dad-bb59-419c661640fb" } 6Q/3xhuskV3i76NyHFQDsPjPWTJgWc05PxTZTE8HSoElCUr+Ppc3JGOpWU0+h/dOQ/jzx1qKDvlfFntSVqdgCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6Q/3xhuskV3i76NyHFQDsPjPWTJgWc05PxTZTE8HSoElCUr+Ppc3JGOpWU0+h/dOQ/jzx1qKDvlfFntSVqdgCw== {"files":[{"bytes":19227,"name":"index.html","sha256":"ae21f302ed516b94f9be9f2cbc17a21469d9f51ec68226030649736e54b2979e"},{"bytes":8498,"name":"publication.md","sha256":"1f17a44f36063c6603f7c54231715befe81825cbd764ab7a817b600a09b27ba9"},{"bytes":8180,"name":"publication.txt","sha256":"c322df2a804389b216b841af792660901eac6b0252361884a95767074b60713a"},{"bytes":2840,"name":"manifest.json","sha256":"ce4fe87793e3738de571c5ce86c180f20d5877d7d13f3ec4a967ac7084cd1730"},{"bytes":89,"name":"manifest.sig","sha256":"ad92b1b472d9d56b5d0659b51d53962ecf824c3b750bb109eec27a6774764060"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cbac19e2b06ba608648ea5d13538aef4464609f663d6ad3095e5bea21691d7c2"}],"publication_id":"OT-2026-000011168"} Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011168
OpenTechnical
This publication supersedes OT-2026-000006975. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011168

Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
c322df2a804389b216b841af792660901eac6b0252361884a95767074b60713a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cup is carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006975, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011168, “Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011168.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011168" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011168" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006975, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011168 Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011168 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006975, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011168 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011168 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011168", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1160 }, "figures": [], "files": [ { "bytes": 19227, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ae21f302ed516b94f9be9f2cbc17a21469d9f51ec68226030649736e54b2979e" }, { "bytes": 8498, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1f17a44f36063c6603f7c54231715befe81825cbd764ab7a817b600a09b27ba9" }, { "bytes": 8180, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c322df2a804389b216b841af792660901eac6b0252361884a95767074b60713a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011168/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "pressure sensor", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011168", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006975", "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7707-bb3b-836735eb738f" } lHlU9wetC2p3pROgynvjJ246/8Zn6lopFMhk79OEdu+DKGBs92JjzfujjpLRzJh9Vn5fMeRd+PLTEmP/x+ZbBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lHlU9wetC2p3pROgynvjJ246/8Zn6lopFMhk79OEdu+DKGBs92JjzfujjpLRzJh9Vn5fMeRd+PLTEmP/x+ZbBQ== {"files":[{"bytes":16886,"name":"index.html","sha256":"4c31fe69bccec430c7cc8f743ca2ad70864a37efa11c65ae0d292dc3a7c69010"},{"bytes":6674,"name":"publication.md","sha256":"ecd162cf7b70667c09320cfba0eede4bac368e151f78d69196e44fdda4fe9699"},{"bytes":6400,"name":"publication.txt","sha256":"4370d88bcc1cc16372790ec9e8469213ba480bbe8b224fe4525cc33084e016f4"},{"bytes":2763,"name":"manifest.json","sha256":"2b5d083c7ce49186279f76971f9e1b83cfb9f3ab07d6479c9da5b8fa0752857a"},{"bytes":89,"name":"manifest.sig","sha256":"b2388a27929bafe7beb5c78ded8ab785e9aab4727fd89bf17c94f291f45060cd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"52d4f01a4870305400b0f49c78edcc32f9987480b03a5130a472c04118b08c98"}],"publication_id":"OT-2026-000011169"} Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down - OpenTechnical OT-2026-000011169
OpenTechnical
This publication supersedes OT-2026-000006976. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011169

Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4370d88bcc1cc16372790ec9e8469213ba480bbe8b224fe4525cc33084e016f4

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006976, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011169, “Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011169.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011169" title: "Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011169" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "release control" --- # Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006976, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011169 Foam pad vacuum gripper, common isolation valve, two stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011169 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006976, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011169 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011169 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006977. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011170

Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
7acac60041f71eb21c284595809a1c57679a9a54a50b1b47db22d8d995b5a34a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006977, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011170, “Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011170.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011170" title: "Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011170" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006977, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011170 Two bellows cup vacuum gripper, two zone face, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011170 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The two zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006977, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011170 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011170 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one isolation valve, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006978. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011171

Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
2bba500e9d6a12c3735dda941f62120559edd35f5248ee0746eb8b5f3be34ea6

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006978, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011171, “Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011171.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011171" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011171" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006978, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011171 Single cup vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011171 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006978, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011171 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011171 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006979. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011172

Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
8ee463a3d327fa21736c11599db4d8749f01cf1328d23a86d892e77ede045b64

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006979, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011172, “Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011172.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011172" title: "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011172" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "tool changing" --- # Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006979, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011172 Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011172 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006979, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011172 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011172 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011172", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 960 }, "figures": [], "files": [ { "bytes": 17474, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d5d68e106c826ce33be264d37422e3f8290a81d60c1fefea20fee7c465a31bb7" }, { "bytes": 7145, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "32c1bdb388ce498d9ef76a726caa4a5cf5db9a346eae3ba2ecd330d90f36adb2" }, { "bytes": 6856, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8ee463a3d327fa21736c11599db4d8749f01cf1328d23a86d892e77ede045b64" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011172/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011172", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006979", "title": "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7665-bc39-643036638d7f" } AqmfcX5ROV2VFl9VLpWGnA2HMzVyaM+YIaa3mqtlkI1hnN9C9OSQUOGtmoyGjcgVOig6bIjmbCrY8YJfQgDyDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AqmfcX5ROV2VFl9VLpWGnA2HMzVyaM+YIaa3mqtlkI1hnN9C9OSQUOGtmoyGjcgVOig6bIjmbCrY8YJfQgDyDw== {"files":[{"bytes":19362,"name":"index.html","sha256":"fad35b74f6ad6f364be9c2836e654928e74921523800574718efc68f242c6421"},{"bytes":8701,"name":"publication.md","sha256":"5a8a9bae212caac3b1bc2fdf1101bbf03d87bedf3e6f4aa7056fe80f345ed0cf"},{"bytes":8389,"name":"publication.txt","sha256":"c4eb567ebd7f1be276d62d10164cc946bf2fe05435283548dc5e5b43a5401bee"},{"bytes":2799,"name":"manifest.json","sha256":"a652db034af503136c813fcf7cf2877397c278be898719a276d0dc2b42cbb925"},{"bytes":89,"name":"manifest.sig","sha256":"b7e59ed870923b390dcb1daa8bdd852549821490792e5bfa63cc15ece43693eb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"81527fa8f03162a2630671810af424ada32de6036f9725b27ccb93595878d5e8"}],"publication_id":"OT-2026-000011173"} Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011173
OpenTechnical
This publication supersedes OT-2026-000006980. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011173

Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
c4eb567ebd7f1be276d62d10164cc946bf2fe05435283548dc5e5b43a5401bee

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0013]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000006980, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011173, “Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011173.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011173" title: "Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011173" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000006980, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011173 Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011173 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0013] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000006980, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011173 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011173 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches, one pressure sensor, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011173", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1214 }, "figures": [], "files": [ { "bytes": 19362, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fad35b74f6ad6f364be9c2836e654928e74921523800574718efc68f242c6421" }, { "bytes": 8701, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5a8a9bae212caac3b1bc2fdf1101bbf03d87bedf3e6f4aa7056fe80f345ed0cf" }, { "bytes": 8389, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c4eb567ebd7f1be276d62d10164cc946bf2fe05435283548dc5e5b43a5401bee" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011173/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011173", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006980", "title": "Foam pad vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7d2d-953d-1981de958c08" } Cj2SDru66oAjOaeFou7PuXd3emhpsgcrQhaJyfoKOr1CNPbtzFVgMVsgoOYnFLHkBDYSPAkWMCGVQVk0t+G7BA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Cj2SDru66oAjOaeFou7PuXd3emhpsgcrQhaJyfoKOr1CNPbtzFVgMVsgoOYnFLHkBDYSPAkWMCGVQVk0t+G7BA== {"files":[{"bytes":18103,"name":"index.html","sha256":"11b414b6d844b9fad6a9600682234826cfe6b310a6e6d9669ae545db7633cd07"},{"bytes":7616,"name":"publication.md","sha256":"13f8353c577def4ebeb176398544c499d725f54cfa4fa8b371eb3f73eb722f5f"},{"bytes":7308,"name":"publication.txt","sha256":"b13a50c320547246394930a89fe1516ff0e63c72d4cf5a56268b628d0ae9948f"},{"bytes":2770,"name":"manifest.json","sha256":"9fb0a3babde9e1b744ec899b8c3438045fed7321ddbdab7e66615a01c4ad93cb"},{"bytes":89,"name":"manifest.sig","sha256":"483ec76c2d1510d80ac2c25508ae5d99a0bb5e645a07f5e1f8f8d137521102df"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ed168555ad252ca661e842ac6c12df8e6384e1d587ecf09f9a8a71b7bf4063e7"}],"publication_id":"OT-2026-000011174"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011174
OpenTechnical
This publication supersedes OT-2026-000006981. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011174

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b13a50c320547246394930a89fe1516ff0e63c72d4cf5a56268b628d0ae9948f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006981, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011174, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011174.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011174" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011174" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006981, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011174 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011174 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006981, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011174 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011174 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011174", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1033 }, "figures": [], "files": [ { "bytes": 18103, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "11b414b6d844b9fad6a9600682234826cfe6b310a6e6d9669ae545db7633cd07" }, { "bytes": 7616, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "13f8353c577def4ebeb176398544c499d725f54cfa4fa8b371eb3f73eb722f5f" }, { "bytes": 7308, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b13a50c320547246394930a89fe1516ff0e63c72d4cf5a56268b628d0ae9948f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011174/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011174", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006981", "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7cb6-b380-324bd83a79e8" } hZ4l3o5t0l7d77CjDrE+paZKWHo3MaKUa9VAzj7eMV85d0N/cODUoI184pgYnJbtjQjYhj/3j2seNm3/ScUpCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hZ4l3o5t0l7d77CjDrE+paZKWHo3MaKUa9VAzj7eMV85d0N/cODUoI184pgYnJbtjQjYhj/3j2seNm3/ScUpCQ== {"files":[{"bytes":17971,"name":"index.html","sha256":"ea63cbb901438c5afdc833c16068968de61b3462d7348d518619b6ee1f420969"},{"bytes":7492,"name":"publication.md","sha256":"33eeb3d779e4ac0a349c2e1a2635903e6bf60d25d67a6842de536c37ff380190"},{"bytes":7188,"name":"publication.txt","sha256":"2260325f6437e037f96e6fa5b3562ae6e6d23e9b854a22432a87f4dc1597e65e"},{"bytes":2764,"name":"manifest.json","sha256":"e834fdd0d35447e31a8961e26d1b74166bbeac0788cff509a3b2e08757c60f23"},{"bytes":89,"name":"manifest.sig","sha256":"840d601144f1f97ea980d60fec89c885c777215f255ba5d38c9cf7cd8f0ced30"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dd30fea3203343ae4feb8e638a854c052184bf75f6c8d8ac581e464c31c77060"}],"publication_id":"OT-2026-000011175"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011175
OpenTechnical
This publication supersedes OT-2026-000006982. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011175

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2260325f6437e037f96e6fa5b3562ae6e6d23e9b854a22432a87f4dc1597e65e

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000006982, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011175, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011175.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011175" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011175" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000006982, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011175 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011175 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000006982, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011175 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011175 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006984. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011176

Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
de95068871686e42ca383ea70c663acc0a455dc32b7b63e142d2b7e44e44a455

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006984, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011176, “Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011176.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011176" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011176" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "drop release" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006984, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011176 Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011176 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006984, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011176 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011176 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006985. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011177

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
299e2ebf37b986a92a26c1c3748f2abace5a7e00aa844b32434701c6ea765597

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006985, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011177, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011177.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011177" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011177" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006985, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011177 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011177 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006985, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011177 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011177 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011177", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 991 }, "figures": [], "files": [ { "bytes": 17809, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "82c5b3d4cfc6ae7f0a8793cfb913809ca289516ed3e04ce94c699f45232f4555" }, { "bytes": 7379, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "49a33e6ae976feb9a88f1425d766bcb0d91ac33f98e6a8fb5e3d51241a7bc3df" }, { "bytes": 7078, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "299e2ebf37b986a92a26c1c3748f2abace5a7e00aa844b32434701c6ea765597" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011177/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011177", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006985", "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7e0b-8b05-7eea5ab97594" } 0JEmhoG/JO1X9/m+S2d/HVY9gLe4gJV+hy57XwNxoAb1i0IjjnKIjmMpS9PeN2/JHwjRuYlFGNsN1yepqLpLAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0JEmhoG/JO1X9/m+S2d/HVY9gLe4gJV+hy57XwNxoAb1i0IjjnKIjmMpS9PeN2/JHwjRuYlFGNsN1yepqLpLAA== {"files":[{"bytes":17238,"name":"index.html","sha256":"051f72d15cd69749b30a3630f6950668eba12d239017d55a786dfce70a125ff6"},{"bytes":6928,"name":"publication.md","sha256":"7073b8109c270a19f16e660b4216683a325e4235e9bea2cf39e61d2b87db4d08"},{"bytes":6610,"name":"publication.txt","sha256":"40dc44975ede87e9089c1c8efeace1b5dbf309985dcc89c1e9bbac7a09fd8feb"},{"bytes":2783,"name":"manifest.json","sha256":"1b0eb1ab2ce475d3806c48042f88ba17c4dde07ecbda6a7d417f9fe2c01376bc"},{"bytes":89,"name":"manifest.sig","sha256":"541a36cb7d27536b387b51955208d9eeefa0dd7238449b63f6ca527a996535f0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"457f0c7b7ffc24c4b98041bc2c2727bdc8e1d570f883709d23278a9b2847bc77"}],"publication_id":"OT-2026-000011178"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011178
OpenTechnical
This publication supersedes OT-2026-000006986. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011178

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
40dc44975ede87e9089c1c8efeace1b5dbf309985dcc89c1e9bbac7a09fd8feb

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006986, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011178, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011178.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011178" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011178" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "release control" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006986, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011178 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011178 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006986, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011178 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011178 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011178", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 917 }, "figures": [], "files": [ { "bytes": 17238, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "051f72d15cd69749b30a3630f6950668eba12d239017d55a786dfce70a125ff6" }, { "bytes": 6928, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7073b8109c270a19f16e660b4216683a325e4235e9bea2cf39e61d2b87db4d08" }, { "bytes": 6610, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "40dc44975ede87e9089c1c8efeace1b5dbf309985dcc89c1e9bbac7a09fd8feb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011178/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011178", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006986", "title": "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-540f-706d-934d-749618afc09b" } mQp34Ph7NSFgCRSH3/+yZ0m0Lwzew50D2oqAq16Ppp2OqCakIJM4OI82nfcpJ+9JyOPsNurwjeuQ0zKuueymDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mQp34Ph7NSFgCRSH3/+yZ0m0Lwzew50D2oqAq16Ppp2OqCakIJM4OI82nfcpJ+9JyOPsNurwjeuQ0zKuueymDg== {"files":[{"bytes":18512,"name":"index.html","sha256":"efcc644757b438e7d30a87247d72898bf6c2460f0fd78be5223a5bfc40737bde"},{"bytes":7892,"name":"publication.md","sha256":"8c3e2c2536a629ccecfe164243b194bfadf5e708650458f403445ad098363f7e"},{"bytes":7567,"name":"publication.txt","sha256":"0e9798f13f2a5277cc8c2140b32138aababfbf5fe84d82027942a7071dc90001"},{"bytes":2826,"name":"manifest.json","sha256":"da899f3d38e8d3610c70e36bf8958101318258249077166fbba1d9f7c17b772d"},{"bytes":89,"name":"manifest.sig","sha256":"a721a84cbfeffb4bb8f8b0e8b2ddd60862dcb5866efbe89eb73a3ac68b49cee7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e1db95891dc8e3b57729cf38cb86f84353c9f17a14ec2a82deef41176338e6fc"}],"publication_id":"OT-2026-000011179"} Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011179
OpenTechnical
This publication supersedes OT-2026-000006987. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011179

Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
0e9798f13f2a5277cc8c2140b32138aababfbf5fe84d82027942a7071dc90001

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000006987, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011179, “Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011179.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011179" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011179" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000006987, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011179 Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011179 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000006987, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011179 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011179 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011179", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1054 }, "figures": [], "files": [ { "bytes": 18512, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "efcc644757b438e7d30a87247d72898bf6c2460f0fd78be5223a5bfc40737bde" }, { "bytes": 7892, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8c3e2c2536a629ccecfe164243b194bfadf5e708650458f403445ad098363f7e" }, { "bytes": 7567, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0e9798f13f2a5277cc8c2140b32138aababfbf5fe84d82027942a7071dc90001" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011179/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011179", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006987", "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7972-a127-2ab949212754" } vlRLsoan21lPOtTaAQQedUBB4rT73y9stBqsflMdsBvQaOCLjEj24DSGFGl4CGGf2ab1OIdFoQ4nEZ9HZXNTCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vlRLsoan21lPOtTaAQQedUBB4rT73y9stBqsflMdsBvQaOCLjEj24DSGFGl4CGGf2ab1OIdFoQ4nEZ9HZXNTCA== {"files":[{"bytes":17095,"name":"index.html","sha256":"df5b6545b3049e30a61f8a4b87e175601a85ac8b504988959d2244869cbbfe0e"},{"bytes":6900,"name":"publication.md","sha256":"782c1ce6947a1c2cbc135117d8a9184429352100af7ab3ac0227dab5bb01dc04"},{"bytes":6607,"name":"publication.txt","sha256":"88aee38d56d193d0b3cea32e7758462e186c41864c8a8b0ac7641de5d15c24ad"},{"bytes":2732,"name":"manifest.json","sha256":"f226b39670f9ab977bf00828b24f6799d72a39af0130b0b7de5855a72c3f7f21"},{"bytes":89,"name":"manifest.sig","sha256":"865b41899bd29975f109cf46a8aa5319e74a451499cdd72bd2c587b2e7888a06"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f5623a55b74d284ed8f3e4ab1f957fb0d6d7719f49f83de17c751847cfab13b8"}],"publication_id":"OT-2026-000011180"} Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011180
OpenTechnical
This publication supersedes OT-2026-000006989. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011180

Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
88aee38d56d193d0b3cea32e7758462e186c41864c8a8b0ac7641de5d15c24ad

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006989, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011180, “Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011180.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011180" title: "Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011180" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006989, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011180 Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011180 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006989, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011180 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011180 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000006990. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011181

Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0d7df8affb79a42e28ac13a6509dd51683e1b65b4e05be9b4239a773f4af36d7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006990, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011181, “Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011181.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011181" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011181" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006990, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011181 Three cup vacuum gripper, three outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011181 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006990, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011181 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011181 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006991. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011182

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a0cd6cfc9148df90e437d5b592a40203071cfd656ca94caaf381654379825e3c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006991, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011182, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011182.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011182" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011182" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006991, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011182 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011182 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006991, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011182 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011182 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011182", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 891 }, "figures": [], "files": [ { "bytes": 17019, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "26f30116a12241a4fcf75628cbce754315df25e6fc09bbd8bbd8a928bbb27e79" }, { "bytes": 6751, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fcaf9b55b7b9fcbc460b6e1e56a23894e24c18c97e9b770cefb4fcd8f196725c" }, { "bytes": 6451, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a0cd6cfc9148df90e437d5b592a40203071cfd656ca94caaf381654379825e3c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011182/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011182", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006991", "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-760c-992c-7b3d2eed9898" } 0NUfhLz2RfVwa993qYM1f4co8ipoieAd6YjcaEq5wJ6kYxcR6ObFg2hR99CgPOcD4e66b0BEvLwooGJcyVxJAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0NUfhLz2RfVwa993qYM1f4co8ipoieAd6YjcaEq5wJ6kYxcR6ObFg2hR99CgPOcD4e66b0BEvLwooGJcyVxJAg== {"files":[{"bytes":17198,"name":"index.html","sha256":"935d62ef827953a77272ab473656e2a96b6cf5d07c5afc6d9201e0aee26239ea"},{"bytes":6915,"name":"publication.md","sha256":"adcc1c161ae314e43e0ce4d7d6e52eb4520f292e1adda2a9b2c1f5fb951b2846"},{"bytes":6620,"name":"publication.txt","sha256":"dd33b9e0eb092087cd41514929df7a05f560783407faf63cf7950d7dbd08fcf9"},{"bytes":2754,"name":"manifest.json","sha256":"004b0b3cd7dad433a4bf695c475eedfeffc9edffedfd8d9f0348293cf138cc56"},{"bytes":89,"name":"manifest.sig","sha256":"c3f59680a2dab88d65a4f097a4938da156ba83b62cea39d716492b7727744161"},{"bytes":227,"name":"manifest.sig.txt","sha256":"62e4425c1cd000be451fa7285d6bb949fbcecfa077965b481dc8a855fe5749c1"}],"publication_id":"OT-2026-000011183"} Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011183
OpenTechnical
This publication supersedes OT-2026-000006992. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011183

Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
dd33b9e0eb092087cd41514929df7a05f560783407faf63cf7950d7dbd08fcf9

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000006992, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011183, “Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011183.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011183" title: "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011183" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "tool changing" --- # Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000006992, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011183 Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011183 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000006992, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011183 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011183 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011183", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 917 }, "figures": [], "files": [ { "bytes": 17198, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "935d62ef827953a77272ab473656e2a96b6cf5d07c5afc6d9201e0aee26239ea" }, { "bytes": 6915, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "adcc1c161ae314e43e0ce4d7d6e52eb4520f292e1adda2a9b2c1f5fb951b2846" }, { "bytes": 6620, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dd33b9e0eb092087cd41514929df7a05f560783407faf63cf7950d7dbd08fcf9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011183/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011183", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006992", "title": "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7c69-967d-ed3da89ff3cc" } e5Emb3C+hbEYAE7k9LviTElwAO+3NyXWrfzTOUqYKyRM/xH3MRIVITGhF89xKxjWNPmXRxmPKnIwgKsbLEHsAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: e5Emb3C+hbEYAE7k9LviTElwAO+3NyXWrfzTOUqYKyRM/xH3MRIVITGhF89xKxjWNPmXRxmPKnIwgKsbLEHsAQ== {"files":[{"bytes":17961,"name":"index.html","sha256":"52f5d551dddfe0b9381d57ef54cd724b9eb39ed8877f594771ea2c7ad5d9543d"},{"bytes":7548,"name":"publication.md","sha256":"77363cb43bb02f2416a3ec6eecd7c714592429546b55b4f50fbf5c52e407c1f7"},{"bytes":7260,"name":"publication.txt","sha256":"14f493a1a629dba7d2e8b73fbdf229ba87e107e8995dce269d8ede3293a8ce87"},{"bytes":2763,"name":"manifest.json","sha256":"4bd97e34267ba96b20e9234488669c1eb2ffadfa05ba010cbd373b0a7256b8fb"},{"bytes":89,"name":"manifest.sig","sha256":"e094827fdc6766251a80117a73c7581d770609eab04de98e5ec6588ba73abc63"},{"bytes":227,"name":"manifest.sig.txt","sha256":"35cb4884b1e4f201e1489af12fa23942315964d3f7195f7ea374688bb045f80f"}],"publication_id":"OT-2026-000011184"} Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011184
OpenTechnical
This publication supersedes OT-2026-000006993. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011184

Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
14f493a1a629dba7d2e8b73fbdf229ba87e107e8995dce269d8ede3293a8ce87

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000006993, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011184, “Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011184.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011184" title: "Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011184" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000006993, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011184 Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011184 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000006993, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011184 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011184 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011184", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1036 }, "figures": [], "files": [ { "bytes": 17961, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "52f5d551dddfe0b9381d57ef54cd724b9eb39ed8877f594771ea2c7ad5d9543d" }, { "bytes": 7548, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "77363cb43bb02f2416a3ec6eecd7c714592429546b55b4f50fbf5c52e407c1f7" }, { "bytes": 7260, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "14f493a1a629dba7d2e8b73fbdf229ba87e107e8995dce269d8ede3293a8ce87" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011184/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011184", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006993", "title": "Four cup vacuum gripper, four zone face, per zone isolation, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7737-92d3-3cb9c7c3cf47" } iTgjCeQKwgrMNiWpzcFR+GTBJF8qXeERfw8nQhCviS+cl2UzrkIiWmmXKIL52w9ETEzHP/YQgz9wex1WRVjCDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: iTgjCeQKwgrMNiWpzcFR+GTBJF8qXeERfw8nQhCviS+cl2UzrkIiWmmXKIL52w9ETEzHP/YQgz9wex1WRVjCDw== {"files":[{"bytes":17422,"name":"index.html","sha256":"d241c790030707086fd56a5fb98bea19ecbfcc1bc731bd2034c3614a24ca5740"},{"bytes":7074,"name":"publication.md","sha256":"c5a3b42f35f13e7f7816a185b516e024dc0dd959c5896e8ae5feb5236fee50b4"},{"bytes":6797,"name":"publication.txt","sha256":"f2a4b17fc08104170d48194cd7e5098c4cd101938ac93dbec78ee0abec717239"},{"bytes":2756,"name":"manifest.json","sha256":"0c2407cb829863d1707ce987051a861d28c188695c2f18ab1ee1578531f6e114"},{"bytes":89,"name":"manifest.sig","sha256":"64d4a1e6572969ef1bbc67b9b116208ac0ba8140070179d5e039d101f44743dd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"25d60ca07b5fddc4f5245b7c6882185efb0feed2f24a93dda5f6ce32f5f7e988"}],"publication_id":"OT-2026-000011185"} Three bellows cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down - OpenTechnical OT-2026-000011185
OpenTechnical
This publication supersedes OT-2026-000006994. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011185

Three bellows cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f2a4b17fc08104170d48194cd7e5098c4cd101938ac93dbec78ee0abec717239

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three isolation valves, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valves and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0019]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0025]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000006994, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011185, “Three bellows cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011185.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011185" title: "Three bellows cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011185" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "electric actuation" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three isolation valves, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000006994, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011185 Three bellows cup vacuum gripper, three zone face, per zone isolation, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011185 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three isolation valves, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valves and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0019] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0025] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000006994, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011185 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011185 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three isolation valves, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006995. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011186

Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
7fcaead9a659742c894b73867b8fcf9f643a7d84fcd506643110450650ec70e2

Abstract

A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006995, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011186, “Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011186.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011186" title: "Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011186" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006995, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011186 Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011186 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006995, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011186 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011186 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one isolation valve, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011186", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 908 }, "figures": [], "files": [ { "bytes": 17052, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6312595d078651d0d28181aee1f34a9b84a163f21e5b4fb17d7f4de9352a201" }, { "bytes": 6787, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e8700c2e628c14e6c8ebfffb8884a25fe76bfdc4fa7ffa9c7fd88d15f5b92a1a" }, { "bytes": 6495, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7fcaead9a659742c894b73867b8fcf9f643a7d84fcd506643110450650ec70e2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011186/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011186", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000006995", "title": "Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down", "uuid": "01a0ae6c-540f-736f-bf16-e11bb16738c0" } kSzSOfyD4NXj9EelHlAz/K8uhWi1KRl0F84UCQWxZELVh9pjW5LDSfk8vcYBGN722DBJoNe2U6MQciO4Y9trCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kSzSOfyD4NXj9EelHlAz/K8uhWi1KRl0F84UCQWxZELVh9pjW5LDSfk8vcYBGN722DBJoNe2U6MQciO4Y9trCw== {"files":[{"bytes":16354,"name":"index.html","sha256":"b022c3084233e0b2b7c7c92cd8fd52dc8349016e9dd8a1745e469f4bc3a69989"},{"bytes":6205,"name":"publication.md","sha256":"03917d5c0edad29ba0a56bbe437c02b39cf76bae08c58dff4eba33f3bf68dc23"},{"bytes":5922,"name":"publication.txt","sha256":"f9579c0b3f3b93e8840d6e1142d142374cbe72c192c8b198673e881d05989305"},{"bytes":2708,"name":"manifest.json","sha256":"b3c01390f09ebce14fa08ee9502ce5627f2fd43830cf70ac4a50f01a2ae00d35"},{"bytes":89,"name":"manifest.sig","sha256":"b9ac744b20cb07fb04d651c107459d23482bb44c373ada0eb11ee631c426d404"},{"bytes":227,"name":"manifest.sig.txt","sha256":"59ba61068400bb1ff89471b1b391cb46abee0997f6f2b5ebd059b593f1b3899a"}],"publication_id":"OT-2026-000011187"} Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011187
OpenTechnical
This publication supersedes OT-2026-000006996. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011187

Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f9579c0b3f3b93e8840d6e1142d142374cbe72c192c8b198673e881d05989305

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000006996, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011187, “Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011187.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011187" title: "Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011187" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000006996, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011187 Four pad foam vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011187 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000006996, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011187 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011187 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000006997. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011188

Single bellows cup vacuum gripper, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
2358b9af8c15c12d37d88897775e68093e24fdab8c51416181f818467ebd15e8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0014]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0018]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0019]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000006997, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011188, “Single bellows cup vacuum gripper, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011188.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011188" title: "Single bellows cup vacuum gripper, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011188" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "vent valve" - "drop release" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Single bellows cup vacuum gripper, pump fed, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000006997, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011188 Single bellows cup vacuum gripper, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011188 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0014] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0018] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000006997, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011188 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011188 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000006998. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011189

Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
a769b92ee3134c0a064f0049c756e140922bad9e05a5ce8d54f5fc990aa3e26d

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000006998, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011189, “Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011189.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011189" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011189" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "release control" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000006998, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011189 Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011189 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000006998, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011189 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011189 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000007000. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011190

Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
63c43017d9bce1ea51e2fdd51ae27f8ad4ac23bed0fca7e7ab4903cc8fa315a5

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007000, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011190, “Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011190.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011190" title: "Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011190" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "tool changing" - "vacuum" --- # Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007000, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011190 Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011190 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007000, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011190 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011190 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011190", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 760 }, "figures": [], "files": [ { "bytes": 16031, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2c6c904b3fe36889c719ce361f335cbbcb3430f0e0279e2379eb1a9f7d0326bf" }, { "bytes": 5963, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8428a5b12f32db652c071b437a82c2bb0fcdc3b57f6f0d7ac7b5f03b0596083a" }, { "bytes": 5690, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "63c43017d9bce1ea51e2fdd51ae27f8ad4ac23bed0fca7e7ab4903cc8fa315a5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011190/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "vent valve", "electric actuation", "release control", "tool changing", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011190", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007000", "title": "Four cup vacuum gripper, four outlet manifold, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-733b-a73f-d355fab6e3a2" } yUuphN2VVofaSZntWd7J92Bk9ic/s9OLn+f4kNnlb4JxWU7kQzXmr16MldPh/Pe6Bsl5sYDB3rz3ek41nB1cBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: yUuphN2VVofaSZntWd7J92Bk9ic/s9OLn+f4kNnlb4JxWU7kQzXmr16MldPh/Pe6Bsl5sYDB3rz3ek41nB1cBw== {"files":[{"bytes":17081,"name":"index.html","sha256":"2c5171664170445b72f1119cfa41f7677f4cc7f99e920d378e0834af95121eb9"},{"bytes":6865,"name":"publication.md","sha256":"08404f834e66cc813007d54157f0b73598bd3a3f9622b440d1708e9ee0c87e10"},{"bytes":6557,"name":"publication.txt","sha256":"98615a170333459bab49e846a3b6476bdeab6a1ccf997d84c94c04eee0993d0b"},{"bytes":2804,"name":"manifest.json","sha256":"917ee915da71c5ebcf9eb4ee54f0dead7f844a706983b4119ed0d2ca1a550789"},{"bytes":89,"name":"manifest.sig","sha256":"65627fcd2428c8406709691cf6b995517245cf79b816cf63cf1a706a091a9bbe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f1cf02cbfa5c6215b1f059c371d8a77efbff510ce27859acb5fc0191fa1b758b"}],"publication_id":"OT-2026-000011191"} Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011191
OpenTechnical
This publication supersedes OT-2026-000007001. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011191

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
98615a170333459bab49e846a3b6476bdeab6a1ccf997d84c94c04eee0993d0b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007001, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011191, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011191.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011191" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011191" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007001, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011191 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011191 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007001, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011191 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011191 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011191", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 25, "words": 891 }, "figures": [], "files": [ { "bytes": 17081, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2c5171664170445b72f1119cfa41f7677f4cc7f99e920d378e0834af95121eb9" }, { "bytes": 6865, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "08404f834e66cc813007d54157f0b73598bd3a3f9622b440d1708e9ee0c87e10" }, { "bytes": 6557, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "98615a170333459bab49e846a3b6476bdeab6a1ccf997d84c94c04eee0993d0b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011191/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "contact detector", "vent valve", "contact sensing", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011191", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007001", "title": "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7d8c-b7df-c4b4f3bb952e" } FW1DcTxG0d1y25+4HLbkbnYjFFNRNSEIP6xH6f5ERUGujhDGiktwAjmS76IuyCkNmAvG1zkIHlzrnFbBRd9mBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FW1DcTxG0d1y25+4HLbkbnYjFFNRNSEIP6xH6f5ERUGujhDGiktwAjmS76IuyCkNmAvG1zkIHlzrnFbBRd9mBw== {"files":[{"bytes":16456,"name":"index.html","sha256":"aa893b45abddaf9f6727370e71144679a892d41dfa759062302046a21b7ee9a5"},{"bytes":6365,"name":"publication.md","sha256":"5e723f5bfc13012da5fcc175357689a604b91b451a0c32bc806474cd89a2f092"},{"bytes":6089,"name":"publication.txt","sha256":"b7d5d0861dec4fb6eed1b803aa5444b88bd40f159018b8a89e5acf424c730d40"},{"bytes":2727,"name":"manifest.json","sha256":"e555538ba162c468d8bccd3c6a5d6b9179d351c20a4e6c384731132bb5c2c277"},{"bytes":89,"name":"manifest.sig","sha256":"d8e2461cebbecadf01b6be60086c7e404dd5a248092065a3ce365d75f66223cd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a6f3f68c46dde8915d6a4c5343223c14564c96b326a49e273833d33bb3274a4c"}],"publication_id":"OT-2026-000011192"} Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011192
OpenTechnical
This publication supersedes OT-2026-000007002. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011192

Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
b7d5d0861dec4fb6eed1b803aa5444b88bd40f159018b8a89e5acf424c730d40

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007002, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011192, “Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011192.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011192" title: "Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011192" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007002, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011192 Single bellows cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011192 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007002, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011192 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011192 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007003. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011193

Single cup vacuum gripper, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
681e59747ad61683e45a1c1c27fa1bb178fee4038b8f74f12ca98f7fbfd3413c

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000007003, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011193, “Single cup vacuum gripper, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011193.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011193" title: "Single cup vacuum gripper, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011193" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "vacuum" --- # Single cup vacuum gripper, single stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000007003, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011193 Single cup vacuum gripper, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011193 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000007003, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011193 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011193 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007004. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011194

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
4b5a5f03a8f6e3815f6366e618fdc174cfa82f2d1f3560a17d8e1466e495bfc0

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007004, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011194, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011194.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011194" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011194" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007004, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011194 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011194 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The blow-off valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007004, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011194 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011194 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one pressure sensor, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011194", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1004 }, "figures": [], "files": [ { "bytes": 17907, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9e7723887979332e792038e60e125d7c0e20436f369db21e5dac3cfb48fb7da7" }, { "bytes": 7451, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "451522b6858956ad12ea557ed74e0ff7fd163d8917f97674afa839b3b04cc383" }, { "bytes": 7155, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4b5a5f03a8f6e3815f6366e618fdc174cfa82f2d1f3560a17d8e1466e495bfc0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011194/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "pressure sensor", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011194", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007004", "title": "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down", "uuid": "01a0ae6c-540f-796d-a222-49ebab0343d4" } RVebpd0A1jYxnPllsMfeT8r/X7EKzS9abG9kSp4AXvj5x4lGiFUCEvsc8A7KyD1q+ZOBmQ7eQHLbcwOcX0cJDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RVebpd0A1jYxnPllsMfeT8r/X7EKzS9abG9kSp4AXvj5x4lGiFUCEvsc8A7KyD1q+ZOBmQ7eQHLbcwOcX0cJDQ== {"files":[{"bytes":17582,"name":"index.html","sha256":"8f74c0890e3cbc792e0e0c9c8fc5588eae6c48f2c977593f27b2fd8d9bc97a01"},{"bytes":7181,"name":"publication.md","sha256":"beb02120fa5136b3507b432f875068cbb35d33eca44639b64eaad7cf11664a0b"},{"bytes":6890,"name":"publication.txt","sha256":"5e71b8986be67f36d9219b00ab148cfaf61a60c08ff906644463d7ec62270357"},{"bytes":2818,"name":"manifest.json","sha256":"c4f02a954537efc199a880e2e07d36841dd7c7e840a4da64aba63d297e83f647"},{"bytes":89,"name":"manifest.sig","sha256":"2e5402814218c8e1270e6be056d8671ac88fdef07fec601e16d45855ef30981c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7681d768ee43c70523bb82800cdaf8fdc2f5b8848a9ed4615cc946d3dd081680"}],"publication_id":"OT-2026-000011195"} Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011195
OpenTechnical
This publication supersedes OT-2026-000007005. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011195

Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5e71b8986be67f36d9219b00ab148cfaf61a60c08ff906644463d7ec62270357

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007005, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011195, “Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011195.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011195" title: "Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011195" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "drop release" - "electric actuation" --- # Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007005, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011195 Two cup vacuum gripper, two outlet manifold, common isolation valve, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011195 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007005, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011195 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011195 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007006. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011196

Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
acce4b306891bb723c331542768d22d0d6b02502fb9319d5510ab97e3c24e975

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007006, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011196, “Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011196.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011196" title: "Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011196" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007006, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011196 Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011196 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007006, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011196 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011196 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011196", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 836 }, "figures": [], "files": [ { "bytes": 16586, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9c171c2948254e8c2ab5936c82f084b19502b8c01f68151d9b6c96f7a28542ce" }, { "bytes": 6386, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "df59a87bf7cd04494d81d9eff05a143fa04fd8fc17d71040d781b265f04ee0a1" }, { "bytes": 6099, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "acce4b306891bb723c331542768d22d0d6b02502fb9319d5510ab97e3c24e975" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011196/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011196", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007006", "title": "Two bellows cup vacuum gripper, two outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae6c-540f-788e-b48d-740cb6e02a39" } jQxWxzrvYT6jOby8RO/VKldsvUNqkt9lv1wVxHXTIAYTC1vH4+W9R3EujaDiSqjJfFo16W79lXZu83HzkYxsDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jQxWxzrvYT6jOby8RO/VKldsvUNqkt9lv1wVxHXTIAYTC1vH4+W9R3EujaDiSqjJfFo16W79lXZu83HzkYxsDw== {"files":[{"bytes":16348,"name":"index.html","sha256":"1c29d83e6a88c3bfa35299655843f1a5f2dd3d84e210324433032e33771f197b"},{"bytes":6334,"name":"publication.md","sha256":"13f2d331b3545b80a179c4433441897302a0b66f0427248f36bc8f4e5976cded"},{"bytes":6023,"name":"publication.txt","sha256":"2afb2fb0fc5b4a42530caabccb8d2ca1b7f0d1eb373e1c548c174ef586e3204b"},{"bytes":2778,"name":"manifest.json","sha256":"b70263de599553ffcda6fef3440d933367a7f4bc3ffa5a36da66658921f3db27"},{"bytes":89,"name":"manifest.sig","sha256":"813bb8b7e398db8c6c4e50e161c413dd55c11bbf0ce1feb24c67e3aa6e94d798"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b29d864348f62dd31df78155f3a1fcacd56ef9c28c58455637cf8fbb049b9f4f"}],"publication_id":"OT-2026-000011197"} Two bellows cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011197
OpenTechnical
This publication supersedes OT-2026-000007010. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011197

Two bellows cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
2afb2fb0fc5b4a42530caabccb8d2ca1b7f0d1eb373e1c548c174ef586e3204b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000007010, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011197, “Two bellows cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011197.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011197" title: "Two bellows cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011197" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "zone branch" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Two bellows cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000007010, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011197 Two bellows cup vacuum gripper, two zone face, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011197 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The two zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000007010, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011197 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011197 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, two zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007011. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011198

Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
bb7bb6b777d26452023a978d757747cb71d404029989ae47f8bd569cda1a97c2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000007011, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011198, “Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011198.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011198" title: "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011198" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000007011, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011198 Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011198 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000007011, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011198 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011198 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011198", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1088 }, "figures": [], "files": [ { "bytes": 18760, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d6e7977eed25f0406f3e53a7de89f3c47b84cf5da66ca0edb4caceb3aa5f4931" }, { "bytes": 8166, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "06bcf9adcbe9c7c6d70c0b39b790d3f419ecb7c3e022d175a17f1a06d2d3313f" }, { "bytes": 7830, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bb7bb6b777d26452023a978d757747cb71d404029989ae47f8bd569cda1a97c2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011198/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011198", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007011", "title": "Four cup vacuum gripper, four outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-78ce-aeb1-7e1fe4f27779" } /W0ytiP+8N9C5vNaku6TEO3csH4g8s0v1lDDk7KXPxzsifUaiF1FYC93krk5D2peBEURW801Vgrphw88HnPMAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /W0ytiP+8N9C5vNaku6TEO3csH4g8s0v1lDDk7KXPxzsifUaiF1FYC93krk5D2peBEURW801Vgrphw88HnPMAw== {"files":[{"bytes":16516,"name":"index.html","sha256":"aa9e91764c46beb21018a1feb8dccb2f8c90f7a1531f3570fd067db6bfea9d47"},{"bytes":6430,"name":"publication.md","sha256":"4d5dcb95daa294e23b3207889f582f3b0fa747c557ec5e83f026945b4860c7ec"},{"bytes":6157,"name":"publication.txt","sha256":"b621c8e3954b5c95bc363a79b6774fcc3d2c373bccdbc09976e641489cf3cdbf"},{"bytes":2710,"name":"manifest.json","sha256":"a830e1b59fae365a19b06ef1450b235ec353238e047309c653f56e620213aa37"},{"bytes":89,"name":"manifest.sig","sha256":"63c63799c29447cedb6ecb9e626d2da172c2a763c6bbae6cba663c1c06992840"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7bc8cb3da2d4fea9e73756763d9e138dc694158a997754cc814321a336b424d2"}],"publication_id":"OT-2026-000011199"} Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011199
OpenTechnical
This publication supersedes OT-2026-000007012. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011199

Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b621c8e3954b5c95bc363a79b6774fcc3d2c373bccdbc09976e641489cf3cdbf

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007012, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011199, “Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011199.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011199" title: "Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011199" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007012, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011199 Four cup vacuum gripper, four zone face, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011199 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007012, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011199 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011199 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007013. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011200

Four cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
82556c4f1d646529592d0467d1fd5a54a5216e316602878ab200c8fc6c61fdab

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007013, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011200, “Four cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011200.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011200" title: "Four cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011200" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Four cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007013, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011200 Four cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011200 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007013, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011200 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011200 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011200", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1035 }, "figures": [], "files": [ { "bytes": 18063, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d8c0bdb6d1fd8999408572f855d76c3c5e041a3bd7860beef56f5bfb754f77b6" }, { "bytes": 7638, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "57ba88ee8d685789a48eb542747d533224fbdda6618f1dabca6805b9e17a510b" }, { "bytes": 7331, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "82556c4f1d646529592d0467d1fd5a54a5216e316602878ab200c8fc6c61fdab" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011200/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011200", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007013", "title": "Four cup vacuum gripper, four zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-73a8-bc77-dbd66fca66df" } 1mDdzr/2EIRPVzFJyilDTlTQ+HClRtQRtWwMExM4iSVmvfcV7ZBfPBVyndCU+wxjcvTZ2YdFzuV8fCj0KqYkDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1mDdzr/2EIRPVzFJyilDTlTQ+HClRtQRtWwMExM4iSVmvfcV7ZBfPBVyndCU+wxjcvTZ2YdFzuV8fCj0KqYkDw== {"files":[{"bytes":17409,"name":"index.html","sha256":"d52447c3287bf2c9107c96360394f0ea7badca40d193cf2822b4e2ada89d1033"},{"bytes":7049,"name":"publication.md","sha256":"2ce1132e5c64a65cea7f34386163fa23e685999c5343bc2759fbb469c4f14048"},{"bytes":6726,"name":"publication.txt","sha256":"0bec3c23e54ae2ad8bfc78efb4b0e892822ceacb533d6390770cde6bc888ff33"},{"bytes":2843,"name":"manifest.json","sha256":"0cce4687021d7514da67b9319152546088f7ed05747fd06aca4923465c199871"},{"bytes":89,"name":"manifest.sig","sha256":"3df06babd9fb66bd47f701458b16a3bf2c82bb4b28ae208d21ded552f4aad795"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c49d50e95fcee746d55cd62bfec16065041297efbf8e1f98025db9420cef9a4c"}],"publication_id":"OT-2026-000011201"} Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011201
OpenTechnical
This publication supersedes OT-2026-000007014. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011201

Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
0bec3c23e54ae2ad8bfc78efb4b0e892822ceacb533d6390770cde6bc888ff33

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0012]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007014, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011201, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011201.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011201" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011201" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "plant vacuum supply" - "pressure sensing" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007014, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011201 Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011201 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0012] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007014, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011201 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011201 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011201", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 919 }, "figures": [], "files": [ { "bytes": 17409, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d52447c3287bf2c9107c96360394f0ea7badca40d193cf2822b4e2ada89d1033" }, { "bytes": 7049, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2ce1132e5c64a65cea7f34386163fa23e685999c5343bc2759fbb469c4f14048" }, { "bytes": 6726, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0bec3c23e54ae2ad8bfc78efb4b0e892822ceacb533d6390770cde6bc888ff33" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011201/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "pressure sensor", "vent valve", "common isolation", "plant vacuum supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011201", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007014", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540f-726d-9726-afb95936f668" } RXIulqlS7HPjWYv1iARdvolJbfC/2L7kGJSf4w98av7i1sr0iOhhFHWcgKDJ6GDzd/0EhuVGfA8PUC+8mYkGBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RXIulqlS7HPjWYv1iARdvolJbfC/2L7kGJSf4w98av7i1sr0iOhhFHWcgKDJ6GDzd/0EhuVGfA8PUC+8mYkGBg== {"files":[{"bytes":17000,"name":"index.html","sha256":"0e75a688363ef967a740279e0fcdfc5ccf555c59507d44fd1b8f8977818b7868"},{"bytes":6716,"name":"publication.md","sha256":"e390e8b37528c78c2bf25e20b234ab33c9061fbabcf8a7c5d6725b6530ea21e1"},{"bytes":6453,"name":"publication.txt","sha256":"34c89740558ca8a9c2ae46152e372a0ae983c37b08bce0a2f76801702a3ee0ca"},{"bytes":2751,"name":"manifest.json","sha256":"f1ce7e9a0e57e29a3914ed9a50f81c24724b19db90ae62163da9114fe1433848"},{"bytes":89,"name":"manifest.sig","sha256":"7798a1d0af4b7087c72b42a282959d6d00f767ca42e275c827e40addec854e30"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c8e146b81e68a9c8c37e0083cc74d7fcd30805b78f2368ce252c6d0cee05762c"}],"publication_id":"OT-2026-000011202"} Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down - OpenTechnical OT-2026-000011202
OpenTechnical
This publication supersedes OT-2026-000007015. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011202

Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
34c89740558ca8a9c2ae46152e372a0ae983c37b08bce0a2f76801702a3ee0ca

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007015, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011202, “Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011202.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011202" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011202" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" - "electric actuation" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007015, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011202 Single cup vacuum gripper, common isolation valve, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011202 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007015, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011202 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011202 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007016. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011203

Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
c3951b579fee6eb8ed74b1da064b38a71d5e9d1bb41c4931ee0601cac17faa73

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000007016, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011203, “Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011203.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011203" title: "Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011203" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000007016, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011203 Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011203 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000007016, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011203 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011203 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011203", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1123 }, "figures": [], "files": [ { "bytes": 18650, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "36e8c491cfc27f0c3b984007b579996441b3b4846999c9325c60d8fa1178641f" }, { "bytes": 8162, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "64131de4a2d6c705232c335186ddd42da3b92fb81d08a9415611bb50ee6b4e25" }, { "bytes": 7868, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c3951b579fee6eb8ed74b1da064b38a71d5e9d1bb41c4931ee0601cac17faa73" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011203/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011203", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007016", "title": "Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-540f-7fd9-b113-a615bfbdc03f" } aa3XCCkIk3g6LrfbgCijf0gweqozpqpKI+urO4+lidnZ+IM6XTi8TmTln4A6ZgdQp0x4JHHdJgeCadyCX1b/DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: aa3XCCkIk3g6LrfbgCijf0gweqozpqpKI+urO4+lidnZ+IM6XTi8TmTln4A6ZgdQp0x4JHHdJgeCadyCX1b/DQ== {"files":[{"bytes":18020,"name":"index.html","sha256":"6491b8c12d0bd4b350f25f701dcb71cb412c55653f35360ce71da08de01e543a"},{"bytes":7547,"name":"publication.md","sha256":"f5651fde5f76420571a60a42174f01b06453c744354d9e2eef29d5d5e5b5c6d4"},{"bytes":7230,"name":"publication.txt","sha256":"7812550d66bf3650b6c5a085102b3c2126b3f674342a0f126d1a54d8aec521b9"},{"bytes":2790,"name":"manifest.json","sha256":"8662a8fc5acddb2c7bfe31c28fbc27c08acf015b4b40258113786f4973c6bde9"},{"bytes":89,"name":"manifest.sig","sha256":"fcdd38163af456d5f76f3be2002dc929faee80be16d6b4ac2e4d0cbe3199b0cb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b2972f33590b6f51c31970db572609efb9bafefca27de8bc9a246cf97d01d75b"}],"publication_id":"OT-2026-000011204"} Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011204
OpenTechnical
This publication supersedes OT-2026-000007017. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011204

Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
7812550d66bf3650b6c5a085102b3c2126b3f674342a0f126d1a54d8aec521b9

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007017, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007130.

Publication information

Citation

OpenTechnical Publication OT-2026-000011204, “Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011204.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011204" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011204" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007017, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007130. OPENTECHNICAL PUBLICATION OT-2026-000011204 Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011204 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007017, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007130. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011204 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011204 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011204", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 999 }, "figures": [], "files": [ { "bytes": 18020, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6491b8c12d0bd4b350f25f701dcb71cb412c55653f35360ce71da08de01e543a" }, { "bytes": 7547, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f5651fde5f76420571a60a42174f01b06453c744354d9e2eef29d5d5e5b5c6d4" }, { "bytes": 7230, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7812550d66bf3650b6c5a085102b3c2126b3f674342a0f126d1a54d8aec521b9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011204/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011204", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007017", "title": "Three cup vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-70c1-a221-a5098a0ede36" } grvDBWtQPZEu15yFIm7wA9e96Va7UU8I6W2c29GDB4YvkyNmHjipfVOy+qINZkr2PS3l0h89vm13NWRdOwZPBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: grvDBWtQPZEu15yFIm7wA9e96Va7UU8I6W2c29GDB4YvkyNmHjipfVOy+qINZkr2PS3l0h89vm13NWRdOwZPBQ== {"files":[{"bytes":18468,"name":"index.html","sha256":"055dee7e155eb4e475e1a592d2fc5da3e57d042a14783052ba86dbdfe73ac14a"},{"bytes":7937,"name":"publication.md","sha256":"dde3c54524cec79da3de6ed884012ad7b6adfe6adc4ac8272b5e9c0036b1b1b5"},{"bytes":7660,"name":"publication.txt","sha256":"b281032bb168c7fa7fae9da377d3d894031615defa02b142ca51ba242ef59781"},{"bytes":2776,"name":"manifest.json","sha256":"e78dca3cb2791eef0450b8d6544eeb7dd9be171a0a75d38b7cf1ca541723fb42"},{"bytes":89,"name":"manifest.sig","sha256":"8f88abc39803d63764905ad9fa66b09c790c60c1338a3c2b0f67e9ed38dcbd7f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d41e972dcfee770c3527c1a5f06408e1153823588524ba6318f4e05d01d6b9e9"}],"publication_id":"OT-2026-000011205"} Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down - OpenTechnical OT-2026-000011205
OpenTechnical
This publication supersedes OT-2026-000007018. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011205

Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
b281032bb168c7fa7fae9da377d3d894031615defa02b142ca51ba242ef59781

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three isolation valves, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0012]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The ejector is fed from the compressed air supply of the cell.

[0018]The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0022]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0023]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0024]

  • The workpiece is held until the vent valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0027]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0028]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000007018, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011205, “Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011205.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011205" title: "Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011205" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three isolation valves, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Three isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0028] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000007018, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011205 Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011205 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three isolation valves, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Three isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of three follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0012] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The ejector is fed from the compressed air supply of the cell. [0018] The isolation valves and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0022] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0023] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0024] - The workpiece is held until the vent valve has opened the circuit. [0025] The cell controller reads the contact detector (on the frame) and commands the isolation valves, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0027] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0028] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000007018, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011205 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011205 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three isolation valves, three zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011205", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1097 }, "figures": [], "files": [ { "bytes": 18468, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "055dee7e155eb4e475e1a592d2fc5da3e57d042a14783052ba86dbdfe73ac14a" }, { "bytes": 7937, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dde3c54524cec79da3de6ed884012ad7b6adfe6adc4ac8272b5e9c0036b1b1b5" }, { "bytes": 7660, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b281032bb168c7fa7fae9da377d3d894031615defa02b142ca51ba242ef59781" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011205/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "isolation valve", "zone branch", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011205", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007018", "title": "Three cup vacuum gripper, three zone face, per zone isolation, single stage ejector, vented after set-down", "uuid": "01a0ae6c-540f-7af9-8481-760b0a666510" } 7UY+zpvSdgB8ZQzyEQ11tgL2k6/mWlXuO95JoYfimwS7rDACWBziwAqDfUMaqC7ufq2pVh1tezZotM/u0JuKBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7UY+zpvSdgB8ZQzyEQ11tgL2k6/mWlXuO95JoYfimwS7rDACWBziwAqDfUMaqC7ufq2pVh1tezZotM/u0JuKBg== {"files":[{"bytes":18074,"name":"index.html","sha256":"1c3999b92e2dba4bc69d2573525517a6ba46a3f9dcb6264cf4b2eec15dd03e52"},{"bytes":7622,"name":"publication.md","sha256":"ab91440738ab249cf1b0345ec83bb89c60051735abfcd4d3fdcafc0cb0038417"},{"bytes":7293,"name":"publication.txt","sha256":"51432c0cbe37cd464ad76bd11ddc205d72fead93bb275f136c67c4cfb8cda0b8"},{"bytes":2821,"name":"manifest.json","sha256":"0bff1c61fd663779d7501082f0524cea4b99cd1f710da67d6274b4a47723e5b7"},{"bytes":89,"name":"manifest.sig","sha256":"8b4c98f0ec92ea4418ca0018f21e109adbf66b32bb0950ea74657368ae461007"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5a08a03be613daad9b409ba01520b5bb52424361cb4154ed6b0c104737de81e8"}],"publication_id":"OT-2026-000011206"} Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011206
OpenTechnical
This publication supersedes OT-2026-000007019. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011206

Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
51432c0cbe37cd464ad76bd11ddc205d72fead93bb275f136c67c4cfb8cda0b8

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007019, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011206, “Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011206.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011206" title: "Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011206" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" --- # Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007019, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011206 Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011206 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007019, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011206 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011206 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011206", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1019 }, "figures": [], "files": [ { "bytes": 18074, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1c3999b92e2dba4bc69d2573525517a6ba46a3f9dcb6264cf4b2eec15dd03e52" }, { "bytes": 7622, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ab91440738ab249cf1b0345ec83bb89c60051735abfcd4d3fdcafc0cb0038417" }, { "bytes": 7293, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "51432c0cbe37cd464ad76bd11ddc205d72fead93bb275f136c67c4cfb8cda0b8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011206/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "pressure sensor", "vent valve", "compressed air supply", "plant vacuum supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011206", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007019", "title": "Two pad foam vacuum gripper, two outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7cb9-8b6a-a7384ca497ba" } RBLX1SsQQ7IsRBrUw9rc5/05hvaPuZtSQ/sUj4h9KsRSrjBxnnl9MART2pKKMuUnTKi2GS6YYivNVMQe88YoAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RBLX1SsQQ7IsRBrUw9rc5/05hvaPuZtSQ/sUj4h9KsRSrjBxnnl9MART2pKKMuUnTKi2GS6YYivNVMQe88YoAw== {"files":[{"bytes":17859,"name":"index.html","sha256":"b26d3af1dcd09186658dbeaa381970ef2a8cbc0beae54195ecd22511f2799d0a"},{"bytes":7434,"name":"publication.md","sha256":"8bc025dc334f73b9c90046884c7b171988161cb62f74e161c135cc94339791ca"},{"bytes":7128,"name":"publication.txt","sha256":"0ff5834e0a80f049b887fd56582c0af1d9d5fb539b08894be0cf8c7d78122c99"},{"bytes":2778,"name":"manifest.json","sha256":"89bd05acdccf46700013e7778bfdfd7616933014d37d7c7d100499126bac7037"},{"bytes":89,"name":"manifest.sig","sha256":"3dca7022ffad47c00b4f145e0f33e02f5e87bcf6cf83256771abb979d158f4d7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cc7258e6da7e6d3bd22cdc8734cb1413ed633dc147532cab33b46d6d3999a5eb"}],"publication_id":"OT-2026-000011207"} Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011207
OpenTechnical
This publication supersedes OT-2026-000007020. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011207

Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0ff5834e0a80f049b887fd56582c0af1d9d5fb539b08894be0cf8c7d78122c99

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007020, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007077.

Publication information

Citation

OpenTechnical Publication OT-2026-000011207, “Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011207.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011207" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011207" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007020, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007077. OPENTECHNICAL PUBLICATION OT-2026-000011207 Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011207 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007020, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used; the same corrected configuration also replaces OT-2026-000007077. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011207 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011207 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011207", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 989 }, "figures": [], "files": [ { "bytes": 17859, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b26d3af1dcd09186658dbeaa381970ef2a8cbc0beae54195ecd22511f2799d0a" }, { "bytes": 7434, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8bc025dc334f73b9c90046884c7b171988161cb62f74e161c135cc94339791ca" }, { "bytes": 7128, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0ff5834e0a80f049b887fd56582c0af1d9d5fb539b08894be0cf8c7d78122c99" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011207/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011207", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007020", "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7d54-b47a-41e2d3578e0f" } petMeLdQWD4+X4X8Y7tLuh9cBj7/eGqrjoE4uE7aXEyniMnrhr73gKF0i0P4hOBTV3akxF0W7z8zBgu16kpdCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: petMeLdQWD4+X4X8Y7tLuh9cBj7/eGqrjoE4uE7aXEyniMnrhr73gKF0i0P4hOBTV3akxF0W7z8zBgu16kpdCw== {"files":[{"bytes":16805,"name":"index.html","sha256":"ba2a622e1bba8adbb865b4ebec6258a50dd689d030fac2d2d97b90333defc0b4"},{"bytes":6695,"name":"publication.md","sha256":"eab141cdb2b464d4ee5caaf7098592a5a9e43d50e411d8fc6bafa61c36ff7bd7"},{"bytes":6403,"name":"publication.txt","sha256":"d4adf9dea3bca703e24abc35ae840d70d228e0c0adf0058067182e89fdb25e32"},{"bytes":2779,"name":"manifest.json","sha256":"2ed3efcf57a8f33192a232ac70c202a720cfea84d12285e76e0b4b8e4b516b87"},{"bytes":89,"name":"manifest.sig","sha256":"34abf86825582b482715a5ddefc7e9f6c7f865d61bc1709c4690261dc881c5c9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"765b645fe74d3faccb53e1b03c6f5884d574d4ea1cbf27b80f1b03128e9cc8b3"}],"publication_id":"OT-2026-000011208"} Three cup vacuum gripper, three zone face, two stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000011208
OpenTechnical
This publication supersedes OT-2026-000007021. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011208

Three cup vacuum gripper, three zone face, two stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d4adf9dea3bca703e24abc35ae840d70d228e0c0adf0058067182e89fdb25e32

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007021, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011208, “Three cup vacuum gripper, three zone face, two stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011208.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011208" title: "Three cup vacuum gripper, three zone face, two stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011208" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Three cup vacuum gripper, three zone face, two stage ejector, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007021, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011208 Three cup vacuum gripper, three zone face, two stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011208 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007021, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011208 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011208 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011208", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 896 }, "figures": [], "files": [ { "bytes": 16805, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ba2a622e1bba8adbb865b4ebec6258a50dd689d030fac2d2d97b90333defc0b4" }, { "bytes": 6695, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "eab141cdb2b464d4ee5caaf7098592a5a9e43d50e411d8fc6bafa61c36ff7bd7" }, { "bytes": 6403, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d4adf9dea3bca703e24abc35ae840d70d228e0c0adf0058067182e89fdb25e32" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011208/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011208", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007021", "title": "Three cup vacuum gripper, three zone face, two stage ejector, pulsed blow-off before set-down", "uuid": "01a0ae6c-540f-7e9f-848f-bc2a169ecc67" } 2S9T7niOlP0mOBOULpKRdVNNPLmIQu2AgARn19L10m+sY5UmIlmcqqhftpaLoC4dmsZXMKJR9/sSYcB2ZXfMBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2S9T7niOlP0mOBOULpKRdVNNPLmIQu2AgARn19L10m+sY5UmIlmcqqhftpaLoC4dmsZXMKJR9/sSYcB2ZXfMBg== {"files":[{"bytes":16327,"name":"index.html","sha256":"a24c6fcff60f1cd95f43fb0dd4ba7f31bf5dd8d6c709be1734fa64936efa7020"},{"bytes":6271,"name":"publication.md","sha256":"b1dac14f623e7269baab842bbef456df18a9ea6743dcf20ebc9bb1e679856d63"},{"bytes":5953,"name":"publication.txt","sha256":"774a9f887ee4d89de352c1304abec99cdc85968fd8eb3dbf412a81f85026d5fb"},{"bytes":2788,"name":"manifest.json","sha256":"8eb699e6926b2479ebbd347625ab8f0daad24ee3962d5d55e325898aeea55a83"},{"bytes":89,"name":"manifest.sig","sha256":"ecd8609628334cc2d84bf9020784e634cdd6d34749b3f3de394c37ab93f8442e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b9010cd9c4862fad162ac08fdf3dc75174ff5c9bb9de751f4501dc3de6846838"}],"publication_id":"OT-2026-000011209"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011209
OpenTechnical
This publication supersedes OT-2026-000007022. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011209

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
774a9f887ee4d89de352c1304abec99cdc85968fd8eb3dbf412a81f85026d5fb

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007022, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011209, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011209.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011209" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011209" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007022, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011209 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011209 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007022, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011209 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011209 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011209", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 795 }, "figures": [], "files": [ { "bytes": 16327, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a24c6fcff60f1cd95f43fb0dd4ba7f31bf5dd8d6c709be1734fa64936efa7020" }, { "bytes": 6271, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b1dac14f623e7269baab842bbef456df18a9ea6743dcf20ebc9bb1e679856d63" }, { "bytes": 5953, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "774a9f887ee4d89de352c1304abec99cdc85968fd8eb3dbf412a81f85026d5fb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011209/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "vent valve", "compressed air supply", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011209", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007022", "title": "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7ece-aec1-226e6d9ed0d4" } CoUeFeFW19FfMbV6BWOBwFzmm6RTARe5InDx7W3Y1meQ3fE4pNkjAmI1Glzql8/stBrYRUDs2L3QLwa2PLtmCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CoUeFeFW19FfMbV6BWOBwFzmm6RTARe5InDx7W3Y1meQ3fE4pNkjAmI1Glzql8/stBrYRUDs2L3QLwa2PLtmCg== {"files":[{"bytes":18036,"name":"index.html","sha256":"1d2a502d11bde308446c72248b9878238b3a82cc4b5f36eff40b93941946fdc8"},{"bytes":7522,"name":"publication.md","sha256":"74bb4aaeb96a2f1bd7aea7b403c8454639521e9dd5398567d892a5a49a80127f"},{"bytes":7224,"name":"publication.txt","sha256":"426101c678c75692743a6a9163d278ceb7c48272a250946ca11cd3b5de21d898"},{"bytes":2775,"name":"manifest.json","sha256":"d90b21bc2d8492c22b7c6e75ca37aa3850128c7b01944bde231ddc95968a6d94"},{"bytes":89,"name":"manifest.sig","sha256":"4cbc41abd3ec6c1cb9e29154758a254fcf4c1497ff2cf1497735c8b06976aaa1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"919bb03747a361e9b3cc69b43266a486505499b807b08a4bbec34c73d666ac77"}],"publication_id":"OT-2026-000011210"} Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011210
OpenTechnical
This publication supersedes OT-2026-000007023. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011210

Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
426101c678c75692743a6a9163d278ceb7c48272a250946ca11cd3b5de21d898

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007023, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011210, “Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011210.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011210" title: "Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011210" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007023, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011210 Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011210 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007023, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011210 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011210 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011210", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1027 }, "figures": [], "files": [ { "bytes": 18036, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1d2a502d11bde308446c72248b9878238b3a82cc4b5f36eff40b93941946fdc8" }, { "bytes": 7522, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "74bb4aaeb96a2f1bd7aea7b403c8454639521e9dd5398567d892a5a49a80127f" }, { "bytes": 7224, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "426101c678c75692743a6a9163d278ceb7c48272a250946ca11cd3b5de21d898" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011210/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011210", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007023", "title": "Foam pad vacuum gripper, common isolation valve, three stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-540f-7b77-b486-953f96b55309" } Vdb78zlhMVCXewY/Ch91UO9dPlSwy+CC3DRx9WEPGCt9GnDaGt5FZIlruxpQwXuypvOdAIwdXRVe55PcO1mVCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Vdb78zlhMVCXewY/Ch91UO9dPlSwy+CC3DRx9WEPGCt9GnDaGt5FZIlruxpQwXuypvOdAIwdXRVe55PcO1mVCA== {"files":[{"bytes":17013,"name":"index.html","sha256":"cd917e9b2863e3afb222751bc0a416f7dca4d1f8167440ea0ec534e2d8240b99"},{"bytes":6747,"name":"publication.md","sha256":"9f9908ec7890956ec8156b5cca66cad861b32c2a2e0b9e4b7dab71856969dfa9"},{"bytes":6448,"name":"publication.txt","sha256":"2b958fa7c5a546f8b07d003d7eeb757c287fa984b72e92e975a0cdf84a6fc21b"},{"bytes":2744,"name":"manifest.json","sha256":"f52907ddd2e7f56dc20ad1aa5015e666a83f781b5b6d5af2e7418f7850523fec"},{"bytes":89,"name":"manifest.sig","sha256":"0c2f277efa24b289a7da5fbdfac4fbe5f94947599289a4e96c418dbf21b2be31"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9f095e8a50d442f7b678f7e9f36fe522bb833fd4a8de62ac90fbbb7496ad1046"}],"publication_id":"OT-2026-000011211"} Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011211
OpenTechnical
This publication supersedes OT-2026-000007024. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011211

Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2b958fa7c5a546f8b07d003d7eeb757c287fa984b72e92e975a0cdf84a6fc21b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The remaining two manifold outlets are plugged and carry no line.

[0018]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007024, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011211, “Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011211.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011211" title: "Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011211" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007024, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011211 Two cup vacuum gripper, two zone face, four outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011211 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The remaining two manifold outlets are plugged and carry no line. [0018] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007024, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011211 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011211 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007025. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011212

Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
1a910d1ef2cf4f1e1922ead31cb11751ea1394d09a1dec6e608577cd8b639f89

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007025, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011212, “Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011212.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011212" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011212" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007025, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011212 Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011212 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007025, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011212 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011212 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011212", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 957 }, "figures": [], "files": [ { "bytes": 17672, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5e459f0549f21ddb0c32915d92b22b8c58e78a58b2ec73968e527cd7d21589ad" }, { "bytes": 7252, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2ea3e43e02fa79923a403b1f535ea727464836d189cdd12f1b4726e8dedded6e" }, { "bytes": 6940, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1a910d1ef2cf4f1e1922ead31cb11751ea1394d09a1dec6e608577cd8b639f89" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011212/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011212", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007025", "title": "Two cup vacuum gripper, two outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-7ef9-8c1c-9955e4d99bed" } bTY0nGV1eNbWErOsIPThJhrCytEVZ0mBgYdChFbXfSK9pFQCs+MHNobLqdiGxDyqzx/SKtGXwNUUotIKJZ3HDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: bTY0nGV1eNbWErOsIPThJhrCytEVZ0mBgYdChFbXfSK9pFQCs+MHNobLqdiGxDyqzx/SKtGXwNUUotIKJZ3HDA== {"files":[{"bytes":18302,"name":"index.html","sha256":"ea953d1a4e81b724bedacae0ab4def06db4fd41feeaa7bcdf557428aef84b359"},{"bytes":7833,"name":"publication.md","sha256":"e526bd7076ed97bfb5f852badf077729176b53419cc1aad2d7ebcd254a4a5dcf"},{"bytes":7530,"name":"publication.txt","sha256":"1a545c109de2ab07b6f135f8c1955669f4d80cee0b4e016d0a95865338e7ba8f"},{"bytes":2764,"name":"manifest.json","sha256":"b1dcb5d0dfa68d863e1c041675bddc1a9b055d9b02f349933114e2dbb80846ea"},{"bytes":89,"name":"manifest.sig","sha256":"d2ab6b7745b8053f5d3b71190d4e2de2f181f8aaad6b3c19d70fd2a3754272ee"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f72acc086265a8d198e6bc9bae3b45a54cb151bf0eb332ffedf7174b005ea6d8"}],"publication_id":"OT-2026-000011213"} Foam pad vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011213
OpenTechnical
This publication supersedes OT-2026-000007027. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011213

Foam pad vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
1a545c109de2ab07b6f135f8c1955669f4d80cee0b4e016d0a95865338e7ba8f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007027, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011213, “Foam pad vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011213.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011213" title: "Foam pad vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011213" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007027, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011213 Foam pad vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011213 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007027, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011213 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011213 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011213", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1072 }, "figures": [], "files": [ { "bytes": 18302, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ea953d1a4e81b724bedacae0ab4def06db4fd41feeaa7bcdf557428aef84b359" }, { "bytes": 7833, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e526bd7076ed97bfb5f852badf077729176b53419cc1aad2d7ebcd254a4a5dcf" }, { "bytes": 7530, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1a545c109de2ab07b6f135f8c1955669f4d80cee0b4e016d0a95865338e7ba8f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011213/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011213", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007027", "title": "Foam pad vacuum gripper, four zone face, three stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-540f-75d0-b598-a8d6c3106232" } mWRWa15yG27sVBIWvoNr8XS+ZChbJ8Bf1Nj97NZsYnOsLP63NRbKflPJrBZ6Nu2A5zF6O3sfVtmLIQ7ieGb8Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mWRWa15yG27sVBIWvoNr8XS+ZChbJ8Bf1Nj97NZsYnOsLP63NRbKflPJrBZ6Nu2A5zF6O3sfVtmLIQ7ieGb8Dg== {"files":[{"bytes":16141,"name":"index.html","sha256":"db470774458be3e1fa1299ab2926bdca393d96cbd883c35bd4a5e8fc9b3e86df"},{"bytes":6145,"name":"publication.md","sha256":"a0506142e24714569126d39067c17811fef29cdc806a70dcc1bdd107a0617f89"},{"bytes":5880,"name":"publication.txt","sha256":"99386367961a4d6b00e4ed8a72f77956b3e06b02f1265f69cdbe75e296b50bd8"},{"bytes":2737,"name":"manifest.json","sha256":"194ab495d345660e561a37edd4ec8a337bd71bd88632934b5f9f0057f93475c5"},{"bytes":89,"name":"manifest.sig","sha256":"f95ee338b3073d76e2765e1a40b5a4f15b42a8663c0ebca4ab5f986ea61e1cb0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1e61589ffccd2cacfcb159346405e20fea3e9831aef07af88d85d80b2b0bfb65"}],"publication_id":"OT-2026-000011214"} Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011214
OpenTechnical
This publication supersedes OT-2026-000007028. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011214

Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
99386367961a4d6b00e4ed8a72f77956b3e06b02f1265f69cdbe75e296b50bd8

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0015]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000007028, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011214, “Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011214.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011214" title: "Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011214" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" - "vacuum" --- # Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000007028, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011214 Single cup vacuum gripper, single stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011214 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0015] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000007028, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011214 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011214 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007029. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011215

Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
d16e1a670af5e09d8d7bc2b7460ecd6f044df48094465bd301d84471a686574f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007029, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011215, “Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011215.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011215" title: "Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011215" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007029, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011215 Single cup vacuum gripper, two stage ejector, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011215 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007029, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011215 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011215 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007030. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011216

Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
929ff2dcb211a83d9e9ea2adc4d058c0d180f60d3e06be36cc78e52f6ab54e87

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007030, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011216, “Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011216.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011216" title: "Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011216" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "drop release" - "electric actuation" - "release control" --- # Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007030, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011216 Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011216 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007030, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011216 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011216 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011216", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 950 }, "figures": [], "files": [ { "bytes": 17327, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4cbb77a0c9783524d344e8e267f7660759df049e02c4e3723a520024cd7e80f1" }, { "bytes": 7067, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ce46b5a3ac87f7e51a10969a5127379cfe4703ef7633f5dd4ef5c8571e1c3426" }, { "bytes": 6798, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "929ff2dcb211a83d9e9ea2adc4d058c0d180f60d3e06be36cc78e52f6ab54e87" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011216/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "vent valve", "common isolation", "drop release", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011216", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007030", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-5410-700a-b386-ca797010526d" } LqwAidgmaMeDOBP6FzBfh0pZhlU8WPZgFPHzJUU/kTOAUPgEMO9JRpQ22N2N9ZmUEj/PfZ6lI4ExvTsAdQT8AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LqwAidgmaMeDOBP6FzBfh0pZhlU8WPZgFPHzJUU/kTOAUPgEMO9JRpQ22N2N9ZmUEj/PfZ6lI4ExvTsAdQT8AQ== {"files":[{"bytes":17721,"name":"index.html","sha256":"0fb60e137e3321f7b029cfbf17f5c0a32e717c32e95e3541ce85f7702a720516"},{"bytes":7455,"name":"publication.md","sha256":"6c121756c382945fa8286745bc512352925a2f4b1aaa0fef7af822a97f17e7dc"},{"bytes":7163,"name":"publication.txt","sha256":"ca5821c247adc5110952c099bbfddf51679546ce340cbb1f6a09dd590556df83"},{"bytes":2771,"name":"manifest.json","sha256":"118a69a4949d0a0c4fb334fc7e0e05445ea67b27b430ed37c5ca115aefab3df6"},{"bytes":89,"name":"manifest.sig","sha256":"9861310bf805f1f0357612f50e96b95635e9f3bfdcfb2ec6700c1bd1551e9c74"},{"bytes":227,"name":"manifest.sig.txt","sha256":"23baaeb78a6f9ce6941cd5e866ddbed8e6a8f4ce72f4a3faab676f3e7c822d56"}],"publication_id":"OT-2026-000011217"} Foam pad vacuum gripper, two zone face, single stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011217
OpenTechnical
This publication supersedes OT-2026-000007031. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011217

Foam pad vacuum gripper, two zone face, single stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ca5821c247adc5110952c099bbfddf51679546ce340cbb1f6a09dd590556df83

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007031, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011217, “Foam pad vacuum gripper, two zone face, single stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011217.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011217" title: "Foam pad vacuum gripper, two zone face, single stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011217" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Foam pad vacuum gripper, two zone face, single stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007031, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011217 Foam pad vacuum gripper, two zone face, single stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011217 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007031, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011217 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011217 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011217", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 1032 }, "figures": [], "files": [ { "bytes": 17721, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0fb60e137e3321f7b029cfbf17f5c0a32e717c32e95e3541ce85f7702a720516" }, { "bytes": 7455, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6c121756c382945fa8286745bc512352925a2f4b1aaa0fef7af822a97f17e7dc" }, { "bytes": 7163, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ca5821c247adc5110952c099bbfddf51679546ce340cbb1f6a09dd590556df83" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011217/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011217", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007031", "title": "Foam pad vacuum gripper, two zone face, single stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-5410-783d-94b4-ff80504ea0d2" } qweVI+JxwqiM+kjczkQpNC42rZkcMj5SGGG/8ugLJ1LXgS8eSS1A1+Bae04UgiTeXuV9+aqDihL//7daymiZDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qweVI+JxwqiM+kjczkQpNC42rZkcMj5SGGG/8ugLJ1LXgS8eSS1A1+Bae04UgiTeXuV9+aqDihL//7daymiZDg== {"files":[{"bytes":16875,"name":"index.html","sha256":"ab278dce415d70814d09eae81207609a0605594f1cd024fec2af5d2e687dfb20"},{"bytes":6722,"name":"publication.md","sha256":"f6adcac80a6d4cf33de8c03cd85675823924b39c716dec47f92fe60d8e3401e4"},{"bytes":6424,"name":"publication.txt","sha256":"40640070bdd71b6cba7c67bd95860ef5b481a76b157ff90f422f90a625a3760b"},{"bytes":2751,"name":"manifest.json","sha256":"537f34786acdc35ba638342e43067669e9e882777c1d9648fc033dfbe3401234"},{"bytes":89,"name":"manifest.sig","sha256":"5229d0297e76cc8185d3f5dc711c83ed4bfce7a082732291fa56dc55c050384d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"149f5eb4613c4f27dbe9ec30545b468af2a23dbc78d89948f50068ed0ae128a2"}],"publication_id":"OT-2026-000011218"} Three cup vacuum gripper, three zone face, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011218
OpenTechnical
This publication supersedes OT-2026-000007032. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011218

Three cup vacuum gripper, three zone face, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
40640070bdd71b6cba7c67bd95860ef5b481a76b157ff90f422f90a625a3760b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007032, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011218, “Three cup vacuum gripper, three zone face, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011218.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011218" title: "Three cup vacuum gripper, three zone face, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011218" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three cup vacuum gripper, three zone face, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007032, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011218 Three cup vacuum gripper, three zone face, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011218 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007032, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011218 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011218 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one vacuum pump, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011218", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 892 }, "figures": [], "files": [ { "bytes": 16875, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ab278dce415d70814d09eae81207609a0605594f1cd024fec2af5d2e687dfb20" }, { "bytes": 6722, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f6adcac80a6d4cf33de8c03cd85675823924b39c716dec47f92fe60d8e3401e4" }, { "bytes": 6424, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "40640070bdd71b6cba7c67bd95860ef5b481a76b157ff90f422f90a625a3760b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011218/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011218", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007032", "title": "Three cup vacuum gripper, three zone face, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-735d-a056-fa4cc276d2a8" } bd9sPqG1z8feP14iM0VuKJUkwBNc5OrFggBiu/aqZU7/jH070gnSNWp0VBY71Rb2KXSThRIIc+w0EZ08W4szDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: bd9sPqG1z8feP14iM0VuKJUkwBNc5OrFggBiu/aqZU7/jH070gnSNWp0VBY71Rb2KXSThRIIc+w0EZ08W4szDw== {"files":[{"bytes":18744,"name":"index.html","sha256":"b66cdb64d8a316150f46c06fc8ff2782d223071e20a93f5077ce409c8d3c803c"},{"bytes":8124,"name":"publication.md","sha256":"1d697116c44de22b56bed30849a39237ffbb041c2ddf9962e364c8cce3313aa3"},{"bytes":7817,"name":"publication.txt","sha256":"cd274a9ce94513b3802e6b7dc160f83598b76a88debb132d72a560d64388053f"},{"bytes":2855,"name":"manifest.json","sha256":"498b5248849581ef8339c94248804cce6fb28aac1cdeb5229b01b96c375a393d"},{"bytes":89,"name":"manifest.sig","sha256":"edd5bf142a231d488e118bdc1019edc7b8d6897bdadadb32bf1c6986538b2b51"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b65991ac9b8a0f1b99d07b595aee3e16ab699d7c0dc5d56f4349d8fc0c0dcc3d"}],"publication_id":"OT-2026-000011219"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011219
OpenTechnical
This publication supersedes OT-2026-000007033. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011219

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
cd274a9ce94513b3802e6b7dc160f83598b76a88debb132d72a560d64388053f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0022]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0023]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0024]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000007033, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011219, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011219.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011219" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011219" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000007033, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011219 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011219 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0022] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0023] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0024] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000007033, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011219 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011219 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011219", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1103 }, "figures": [], "files": [ { "bytes": 18744, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b66cdb64d8a316150f46c06fc8ff2782d223071e20a93f5077ce409c8d3c803c" }, { "bytes": 8124, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1d697116c44de22b56bed30849a39237ffbb041c2ddf9962e364c8cce3313aa3" }, { "bytes": 7817, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cd274a9ce94513b3802e6b7dc160f83598b76a88debb132d72a560d64388053f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011219/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "contact detector", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011219", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007033", "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-5410-7404-82b8-1d645530593e" } +qDYCAPVJMGn34N1l3cDYb3gWWFNB4TN1w48EhozjbV10JG9zSwxv2esHtrn6cUqVU2pDxztqK6pzi0KgmYhBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +qDYCAPVJMGn34N1l3cDYb3gWWFNB4TN1w48EhozjbV10JG9zSwxv2esHtrn6cUqVU2pDxztqK6pzi0KgmYhBg== {"files":[{"bytes":16367,"name":"index.html","sha256":"aa1f9bf871efd4591c795059f4bd2a1cafc32c271d620db2d39325fd6d4585ff"},{"bytes":6190,"name":"publication.md","sha256":"b686b1806f15e01289ee8aa2630086303e5083b08949ab6d16eda74d5b73e509"},{"bytes":5921,"name":"publication.txt","sha256":"1e5af5a862da5af9072ef571d884a1fb45c254fff5bc319a694acd2532e81d83"},{"bytes":2710,"name":"manifest.json","sha256":"d081d91c4147396c930cfc6847386911d2857b1621ae2549f75204d3af8923d0"},{"bytes":89,"name":"manifest.sig","sha256":"8a3bbe6a4ec976f54222709d823546127f1f66f2118e551baf4bd791f3e21aaf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5ae5dda5652093125cbe5f50df153fa8df47270e2223b2162959b3b3a8b46438"}],"publication_id":"OT-2026-000011220"} Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down - OpenTechnical OT-2026-000011220
OpenTechnical
This publication supersedes OT-2026-000007034. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011220

Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1e5af5a862da5af9072ef571d884a1fb45c254fff5bc319a694acd2532e81d83

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007034, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011220, “Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011220.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011220" title: "Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011220" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007034, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011220 Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011220 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007034, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011220 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011220 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007035. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011221

Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
c7258285d4b413aae20376dd7b6b8762d318edff22183feb8aa0d74229a6e80b

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000007035, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011221, “Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011221.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011221" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011221" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" - "pressure sensing" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000007035, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011221 Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011221 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000007035, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011221 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011221 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011221", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1001 }, "figures": [], "files": [ { "bytes": 18001, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "925f40daf9fd45dc307eadae666df8992eedee8c8c20f5927c3841a6128ea11f" }, { "bytes": 7505, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d4e53fb82872d3be4d1ca8087453dd07c4d43e015575d69b52a80b0dd5af68a7" }, { "bytes": 7195, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c7258285d4b413aae20376dd7b6b8762d318edff22183feb8aa0d74229a6e80b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011221/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "pressure sensor", "vent valve", "compressed air supply", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011221", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007035", "title": "Four pad foam vacuum gripper, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-72c4-952c-45bc8f084c2d" } tQs+gS9Eq6GjDrBMBORXBMZkavHu/bd3p/6zZbUlh/dDGsn26NvNALx+mCbED6tToKOjPDevKwK4pVL2BjQvBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tQs+gS9Eq6GjDrBMBORXBMZkavHu/bd3p/6zZbUlh/dDGsn26NvNALx+mCbED6tToKOjPDevKwK4pVL2BjQvBw== {"files":[{"bytes":17952,"name":"index.html","sha256":"276f189a83657b860b3f430fc104f36af143b933cbcdd149e0aaa82df2f158b1"},{"bytes":7464,"name":"publication.md","sha256":"faa0f91b1dc874119257426d65891da2dc34df47385196fb3cb6390ccec42696"},{"bytes":7147,"name":"publication.txt","sha256":"9a9318f1fefd9d1e885a2b668da14265bda2818323b90a7dcad11259d9ce4be2"},{"bytes":2779,"name":"manifest.json","sha256":"47fc893e2800aef9cbb548ce4b9c9494b088af8aa33f012e3b226738049a164a"},{"bytes":89,"name":"manifest.sig","sha256":"b22db4a99407e10e20429f778e879770921ce825fd0f473ca7e0b4b9329452aa"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7c5ecc685df567fdf9ed40fd9605e2c777fccf2ab8246430a6ad1a1f066cc1b8"}],"publication_id":"OT-2026-000011222"} Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011222
OpenTechnical
This publication supersedes OT-2026-000007036. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011222

Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
9a9318f1fefd9d1e885a2b668da14265bda2818323b90a7dcad11259d9ce4be2

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007036, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011222, “Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011222.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011222" title: "Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011222" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007036, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011222 Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011222 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the manifold) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007036, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011222 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011222 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011222", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1000 }, "figures": [], "files": [ { "bytes": 17952, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "276f189a83657b860b3f430fc104f36af143b933cbcdd149e0aaa82df2f158b1" }, { "bytes": 7464, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "faa0f91b1dc874119257426d65891da2dc34df47385196fb3cb6390ccec42696" }, { "bytes": 7147, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9a9318f1fefd9d1e885a2b668da14265bda2818323b90a7dcad11259d9ce4be2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011222/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011222", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007036", "title": "Three pad foam vacuum gripper, three outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7232-b895-13a708322c17" } 1Yu2ZK+43a18lx2BJS28qF8h7+vPBuLuXLrKCrROb+WiwqZZ7grIH22hL7gC8Dzq+9uVMjghwlpDmSeA5D8kBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1Yu2ZK+43a18lx2BJS28qF8h7+vPBuLuXLrKCrROb+WiwqZZ7grIH22hL7gC8Dzq+9uVMjghwlpDmSeA5D8kBQ== {"files":[{"bytes":18526,"name":"index.html","sha256":"e9ca0aec415228a3da60fb0212c504c76ea7ac5fffb28da2afacfd59e88d5d26"},{"bytes":7888,"name":"publication.md","sha256":"5fb446aef92c382e1d4a6bd2fc0e0e017bade56336ac1667d4410a4e59b64a39"},{"bytes":7606,"name":"publication.txt","sha256":"64b97cd936772ee9f8fcdfa2e58a4c49a8f9d6273d492aea805ed0a61e42027b"},{"bytes":2806,"name":"manifest.json","sha256":"562c1b9df25f114dbd48e75b27a4b0f37f546d2fd40fe903ff4c471eaa4e47e3"},{"bytes":89,"name":"manifest.sig","sha256":"14e78328332d0f8e11908463886a7c47edb95c06df1cd7969f108f481be41b0b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"56b9e3dfd316b834570d9854cac7d2834ece028ee7703893bf4321dc1d5614de"}],"publication_id":"OT-2026-000011223"} Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011223
OpenTechnical
This publication supersedes OT-2026-000007037. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011223

Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
64b97cd936772ee9f8fcdfa2e58a4c49a8f9d6273d492aea805ed0a61e42027b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cup is carried on the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0013]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The pump motor is supplied from the electrical supply of the cell.

[0018]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0024]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000007037, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011223, “Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011223.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011223" title: "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011223" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000007037, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011223 Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011223 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cup is carried on the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0013] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The pump motor is supplied from the electrical supply of the cell. [0018] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0024] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000007037, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011223 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011223 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011223", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1072 }, "figures": [], "files": [ { "bytes": 18526, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e9ca0aec415228a3da60fb0212c504c76ea7ac5fffb28da2afacfd59e88d5d26" }, { "bytes": 7888, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5fb446aef92c382e1d4a6bd2fc0e0e017bade56336ac1667d4410a4e59b64a39" }, { "bytes": 7606, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "64b97cd936772ee9f8fcdfa2e58a4c49a8f9d6273d492aea805ed0a61e42027b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011223/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "pressure sensor", "contact detector", "vent valve", "common isolation", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011223", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007037", "title": "Single cup vacuum gripper, common isolation valve, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-5410-7655-aa58-43149d4e5801" } CfV3hFO2Knu9Oq7toxwJl0iUSVP7ndERllw/Sl0TKfDsnLRbYmKzYMXksLNDMOfBVvUaMQitDH8rf1qKk7kCDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CfV3hFO2Knu9Oq7toxwJl0iUSVP7ndERllw/Sl0TKfDsnLRbYmKzYMXksLNDMOfBVvUaMQitDH8rf1qKk7kCDw== {"files":[{"bytes":17220,"name":"index.html","sha256":"f038e18856897721397469a6d7291ff275fbef2c97519a71b6bb8ac4f13ab5d1"},{"bytes":6878,"name":"publication.md","sha256":"5676d1f0c76e8211e1565450167ed248581564233160cde2b41f6e417bedb712"},{"bytes":6586,"name":"publication.txt","sha256":"5ddf247dda95a250fe5e6645f0686b04a8c0b77c911a7e35b5740281f43aaf15"},{"bytes":2815,"name":"manifest.json","sha256":"b9acb908c1072f2a45a6fbac867a2b9ff1897f39671750c92856ea0276dfbc4c"},{"bytes":89,"name":"manifest.sig","sha256":"88af677521061b88da37ac79fd0132a1efb434ff874addcacbe271eb8eabc839"},{"bytes":227,"name":"manifest.sig.txt","sha256":"275866716b9797d0b83a5338dcd95ed9343bed92829e66cac706615d49fa629b"}],"publication_id":"OT-2026-000011224"} Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down - OpenTechnical OT-2026-000011224
OpenTechnical
This publication supersedes OT-2026-000007038. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011224

Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5ddf247dda95a250fe5e6645f0686b04a8c0b77c911a7e35b5740281f43aaf15

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007038, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011224, “Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011224.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011224" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011224" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "drop release" - "electric actuation" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007038, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011224 Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011224 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007038, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011224 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011224 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one vacuum pump, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011224", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 908 }, "figures": [], "files": [ { "bytes": 17220, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f038e18856897721397469a6d7291ff275fbef2c97519a71b6bb8ac4f13ab5d1" }, { "bytes": 6878, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5676d1f0c76e8211e1565450167ed248581564233160cde2b41f6e417bedb712" }, { "bytes": 6586, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5ddf247dda95a250fe5e6645f0686b04a8c0b77c911a7e35b5740281f43aaf15" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011224/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "manifold", "vent valve", "common isolation", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011224", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007038", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, pump fed, vented before set-down", "uuid": "01a0ae6c-5410-70dd-8be8-a356f4a577b1" } HXRgXOaBmW0mhZGmsgbIO3JUINmzF1Jjh9xVYEuZ3g447sM9mzL4X8V0nzZqWh07IbFimm+b/Ed+NDV2KgakBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HXRgXOaBmW0mhZGmsgbIO3JUINmzF1Jjh9xVYEuZ3g447sM9mzL4X8V0nzZqWh07IbFimm+b/Ed+NDV2KgakBg== {"files":[{"bytes":17825,"name":"index.html","sha256":"ac5af964f57f459951385646ec21e13c7290c6800c0801d0fb71dc323df8d9b3"},{"bytes":7431,"name":"publication.md","sha256":"aee62372bbb6dd647063d71e1122ff8707fda35f7f39e7b74b087edfed5611b9"},{"bytes":7102,"name":"publication.txt","sha256":"26edec82ce99467aaee8a9419523d4d316d55e5e4b37a73bceaca69c0ed67de2"},{"bytes":2832,"name":"manifest.json","sha256":"3111ad8eaf14e4e773c900beba7310e60dcca26602e8a427f381456255388d43"},{"bytes":89,"name":"manifest.sig","sha256":"a2f008a0cf2fd08bfb7a3df949e758179d39157211595fcfbec3532bb380d25e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ba845b25c45fba256f878848ae4625f6d7cb3c75a64d15c50b36c10d1bd23770"}],"publication_id":"OT-2026-000011225"} Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011225
OpenTechnical
This publication supersedes OT-2026-000007039. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011225

Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
26edec82ce99467aaee8a9419523d4d316d55e5e4b37a73bceaca69c0ed67de2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007039, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011225, “Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011225.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011225" title: "Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011225" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "pressure sensing" --- # Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007039, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011225 Six cup vacuum gripper, six outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011225 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007039, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011225 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011225 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007040. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011226

Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
ec139a8bbd074f19b7ffe6f429596145d0f22ca49c220ad914e7c60f39208b9e

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007040, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011226, “Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011226.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011226" title: "Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011226" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007040, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011226 Single bellows cup vacuum gripper, three stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011226 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007040, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011226 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011226 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007041. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011227

Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f8a92ef7eda44dc4a4f911c8831e580b790a44f9c80a8521eddc4b10f20d739e

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0019]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007041, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011227, “Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011227.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011227" title: "Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011227" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "contact sensing" - "electric actuation" --- # Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007041, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011227 Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011227 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0019] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007041, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011227 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011227 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011227", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1005 }, "figures": [], "files": [ { "bytes": 17822, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4c134908ad19d89d1a16457a097ad6bf8c6ce2d441ab8981e34aa566bfb67fdd" }, { "bytes": 7423, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7f2390f2045523f0d6b68d887ca114f4dc7665f5012a73cc9bad0572e6f7247e" }, { "bytes": 7161, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f8a92ef7eda44dc4a4f911c8831e580b790a44f9c80a8521eddc4b10f20d739e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011227/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "contact detector", "vent valve", "common isolation", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011227", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007041", "title": "Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7f79-b4d9-573ae72ecbe6" } m9f8m30xGy35d9gP8pIGt00qMizCRToUgzEGjKYCJ2x7xGpBtiJ/vs3pMLYNW8rn5EwpSusEPpKylSBWrXV/Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: m9f8m30xGy35d9gP8pIGt00qMizCRToUgzEGjKYCJ2x7xGpBtiJ/vs3pMLYNW8rn5EwpSusEPpKylSBWrXV/Dw== {"files":[{"bytes":17315,"name":"index.html","sha256":"e4d0913e36158b83149cf71a12d59dd1610fbb9b31f4b2f5e2578d559a63579d"},{"bytes":7004,"name":"publication.md","sha256":"ef120db28114f2195edbbba1ab2ac693457077ca1500db7c1694088ba83085de"},{"bytes":6673,"name":"publication.txt","sha256":"f0180661dd219bb63c3bab27b265e9d2d43c6e72152cbeb024f537ee609e958b"},{"bytes":2836,"name":"manifest.json","sha256":"d16801b970a1fc61984f51e9635525b8a4f779043f55650a401a641a308acaab"},{"bytes":89,"name":"manifest.sig","sha256":"91e279c586354db740f4e4bb0f93335aa9e58b542eb54999d185dbe9bb6374d4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"625d693d1af7949e58bef59f405f179fa8598b0b94525e14a727fcfbea25bee0"}],"publication_id":"OT-2026-000011228"} Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011228
OpenTechnical
This publication supersedes OT-2026-000007042. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011228

Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
f0180661dd219bb63c3bab27b265e9d2d43c6e72152cbeb024f537ee609e958b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007042, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011228, “Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011228.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011228" title: "Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011228" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007042, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011228 Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011228 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007042, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011228 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011228 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011228", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 910 }, "figures": [], "files": [ { "bytes": 17315, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e4d0913e36158b83149cf71a12d59dd1610fbb9b31f4b2f5e2578d559a63579d" }, { "bytes": 7004, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ef120db28114f2195edbbba1ab2ac693457077ca1500db7c1694088ba83085de" }, { "bytes": 6673, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f0180661dd219bb63c3bab27b265e9d2d43c6e72152cbeb024f537ee609e958b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011228/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011228", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007042", "title": "Three cup vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7755-9589-e8f1650fba7e" } 98CShcZsGC2VsnkYbYgJHt8hLhNedSe+Pbc5v53kTLp3V4Ned2xrMOYYbykD/jlIHXgi3CT4jI+5yMBveIYqDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 98CShcZsGC2VsnkYbYgJHt8hLhNedSe+Pbc5v53kTLp3V4Ned2xrMOYYbykD/jlIHXgi3CT4jI+5yMBveIYqDg== {"files":[{"bytes":16149,"name":"index.html","sha256":"3e6e87566af25ac9be2268bc19a956ff903475c7aeae569caf0fe60442e5735b"},{"bytes":6084,"name":"publication.md","sha256":"fde982f235995983eee8bf407d15c0b7170bb968a20df1b6de90fbd04e0482bc"},{"bytes":5784,"name":"publication.txt","sha256":"cdd601d272c663edd53281ee2bab10c223906ab80bb2c155e72847753c939b48"},{"bytes":2800,"name":"manifest.json","sha256":"bce9374093437401a4ccc8621dadac228fb3437f85fb337f8d7d5fa6d9ab5987"},{"bytes":89,"name":"manifest.sig","sha256":"c398246cfbb0fce72400703ffa8be42bc37d1dbc0f1091f3b74561f3686897d3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cd7670cc911a3f499906aead0ddf03430ef0b55f575295b7deeac33f9e95c21b"}],"publication_id":"OT-2026-000011229"} Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down - OpenTechnical OT-2026-000011229
OpenTechnical
This publication supersedes OT-2026-000007043. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011229

Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
cdd601d272c663edd53281ee2bab10c223906ab80bb2c155e72847753c939b48

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0011]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0015]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007043, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011229, “Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011229.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011229" title: "Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011229" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "vent valve" - "drop release" - "plant vacuum supply" - "release control" - "vacuum" --- # Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007043, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011229 Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011229 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0011] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0015] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007043, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011229 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011229 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011229", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 782 }, "figures": [], "files": [ { "bytes": 16149, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3e6e87566af25ac9be2268bc19a956ff903475c7aeae569caf0fe60442e5735b" }, { "bytes": 6084, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fde982f235995983eee8bf407d15c0b7170bb968a20df1b6de90fbd04e0482bc" }, { "bytes": 5784, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cdd601d272c663edd53281ee2bab10c223906ab80bb2c155e72847753c939b48" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011229/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "vent valve", "drop release", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011229", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007043", "title": "Three pad foam vacuum gripper, three outlet manifold, plant vacuum fed, vented before set-down", "uuid": "01a0ae6c-5410-7a5a-b4c3-3c9be61a3c59" } X8/40FZ6UhqaptoeosnsEMHu4r/9/XKa8UuTshFGfwmwzAfSlOw7YG1tMpTQkqoR+GxRm5fkowcTDYMhodIVDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: X8/40FZ6UhqaptoeosnsEMHu4r/9/XKa8UuTshFGfwmwzAfSlOw7YG1tMpTQkqoR+GxRm5fkowcTDYMhodIVDw== {"files":[{"bytes":16247,"name":"index.html","sha256":"ff46f5e526458d70193b04b8b99c789c57592e93eb297f99b2e4c00490b64c5f"},{"bytes":6113,"name":"publication.md","sha256":"b7e3cabe1e3ab759d6099490fd2e97995ca8e92b9d2b78f77700dc2042dc05a4"},{"bytes":5830,"name":"publication.txt","sha256":"783eab0431391a7f686111e42f07977051cbcb09cda077cf0cee0d26c0c0c8c5"},{"bytes":2720,"name":"manifest.json","sha256":"c584ca0c33f2e399dac708ec052dcf881897eaef717b3ccd4d90d12f2b5fc858"},{"bytes":89,"name":"manifest.sig","sha256":"6300a052c27f0a6ac24c2bdd89a690c64e8a7066036fb1cf0cca5fad18b9ba9b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3563d59bf61372a52fed6e836078daad111920e24e89ae78c791c6178ae15bce"}],"publication_id":"OT-2026-000011230"} Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011230
OpenTechnical
This publication supersedes OT-2026-000007044. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011230

Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
783eab0431391a7f686111e42f07977051cbcb09cda077cf0cee0d26c0c0c8c5

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007044, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011230, “Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011230.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011230" title: "Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011230" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007044, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011230 Four cup vacuum gripper, four outlet manifold, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011230 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007044, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011230 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011230 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007045. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011231

Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Vacuum Generation
Document SHA-256
032f5ebc1bb70a7ec4892b9763e214fc58da4fbd3bc993edffb025f721af0129

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007045, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011231, “Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011231.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011231" title: "Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011231" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "pressure sensing" --- # Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007045, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011231 Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011231 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007045, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011231 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011231 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011231", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 928 }, "figures": [], "files": [ { "bytes": 17296, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "695fe7e606262e771812a94210e9cab350e0b49343286a08cc185b168db74f15" }, { "bytes": 6965, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "277575be9be85e22f51b931104c98bddfb7c5ed44f1ab34de4fadcb3a16a1d77" }, { "bytes": 6693, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "032f5ebc1bb70a7ec4892b9763e214fc58da4fbd3bc993edffb025f721af0129" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011231/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "pressure sensor", "contact detector", "vent valve", "contact sensing", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011231", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007045", "title": "Single cup vacuum gripper, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-5410-7840-91ab-f5426ae6d541" } CgAu1mHWPaLJ/fHV8fByuH1tfysq9sBEO136j9nUN4YDL6tylPemY2axkeX3c/3/jftRUtCxXEFntP+vXw1pAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CgAu1mHWPaLJ/fHV8fByuH1tfysq9sBEO136j9nUN4YDL6tylPemY2axkeX3c/3/jftRUtCxXEFntP+vXw1pAA== {"files":[{"bytes":18337,"name":"index.html","sha256":"81c6d0cfa592e1af2077ba08353a866fc1f50c6cd75d0653885fdaf02f360ff4"},{"bytes":7861,"name":"publication.md","sha256":"c79400488275783fa9edc7e5560a813a8b265796703ff66937e4930e1d8d02b7"},{"bytes":7575,"name":"publication.txt","sha256":"2401e030fcfdb9a2c20f943850aa8fa68df9e8823e0619d4ffb2a25c1c601204"},{"bytes":2821,"name":"manifest.json","sha256":"7133cae818c89bed24e4e40cc7f588e8e930010b59dbae66231faadc02e29986"},{"bytes":89,"name":"manifest.sig","sha256":"0b21a1724a0ce0255ee81e5ca5eb8087a97cc87d5321c3f00fbc729233ff4135"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6c2d4eee443071de26189a2858c7aac48ef7982869a1766e1536524f0114cd25"}],"publication_id":"OT-2026-000011232"} Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011232
OpenTechnical
This publication supersedes OT-2026-000007046. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011232

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
2401e030fcfdb9a2c20f943850aa8fa68df9e8823e0619d4ffb2a25c1c601204

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007046, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011232, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011232.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011232" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011232" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "drop release" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007046, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011232 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011232 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007046, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011232 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011232 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011232", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1066 }, "figures": [], "files": [ { "bytes": 18337, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "81c6d0cfa592e1af2077ba08353a866fc1f50c6cd75d0653885fdaf02f360ff4" }, { "bytes": 7861, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c79400488275783fa9edc7e5560a813a8b265796703ff66937e4930e1d8d02b7" }, { "bytes": 7575, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2401e030fcfdb9a2c20f943850aa8fa68df9e8823e0619d4ffb2a25c1c601204" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011232/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing", "drop release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011232", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007046", "title": "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented before set-down, on a tool changer", "uuid": "01a0ae6c-5410-784e-9b6b-19ee2256f184" } Nr+rp4hPPdjdgzBgSfJYbqL05miP8BBAQ9MwRAg0j2nUeIevLX82oVe0mFEPH+l4cb4wwFIOOptWOHiB41pcDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Nr+rp4hPPdjdgzBgSfJYbqL05miP8BBAQ9MwRAg0j2nUeIevLX82oVe0mFEPH+l4cb4wwFIOOptWOHiB41pcDA== {"files":[{"bytes":18166,"name":"index.html","sha256":"b565976205572660e36c0c19a9ccc066372ce940ab1f002716d28215a6b30082"},{"bytes":7666,"name":"publication.md","sha256":"d376ab2a02ff8f36ca80fd229c3621ea01e31af29f77584dcea816ea4be01460"},{"bytes":7354,"name":"publication.txt","sha256":"34171e60aef5abddcffaa4ef2d45a505e4b6ac39113197870a12bf6b70a1accb"},{"bytes":2782,"name":"manifest.json","sha256":"66bfbc47446a1bf56affd8b19087b363ce8174bc661836dc6dac94f095a35728"},{"bytes":89,"name":"manifest.sig","sha256":"2fdfb7f3a6e8894d740f6424ecc3d268e6926e3bce9a8194fc6943671b4cb08d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8006a06fdc1812a6a7a6dc7f22a2acd4ea895bbc279bc95d6b0a18058f852aa9"}],"publication_id":"OT-2026-000011233"} Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011233
OpenTechnical
This publication supersedes OT-2026-000007047. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011233

Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
34171e60aef5abddcffaa4ef2d45a505e4b6ac39113197870a12bf6b70a1accb

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0028]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0030]This publication supersedes OT-2026-000007047, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011233, “Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011233.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011233" title: "Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011233" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" - "pressure sensing" --- # Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0030] This publication supersedes OT-2026-000007047, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011233 Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011233 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0028] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0030] This publication supersedes OT-2026-000007047, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011233 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011233 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one manifold, one pressure sensor and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011233", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1033 }, "figures": [], "files": [ { "bytes": 18166, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b565976205572660e36c0c19a9ccc066372ce940ab1f002716d28215a6b30082" }, { "bytes": 7666, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d376ab2a02ff8f36ca80fd229c3621ea01e31af29f77584dcea816ea4be01460" }, { "bytes": 7354, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "34171e60aef5abddcffaa4ef2d45a505e4b6ac39113197870a12bf6b70a1accb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011233/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "pressure sensor", "vent valve", "compressed air supply", "electric actuation", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011233", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007047", "title": "Three pad foam vacuum gripper, three outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7ec5-b905-92f3ffde6e00" } Sp/+7ixMSV2IL4KpYwx6pfQVW4WuvC3BpNZytCdfjEYhh1Zj1caVUb4S/rypscZJcHUXeeBwQsos9hs8YpiyBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Sp/+7ixMSV2IL4KpYwx6pfQVW4WuvC3BpNZytCdfjEYhh1Zj1caVUb4S/rypscZJcHUXeeBwQsos9hs8YpiyBA== {"files":[{"bytes":16294,"name":"index.html","sha256":"569982761883ff678da3cbd4c1a9b263979c5c47dbfcbe456a21bcc1ed6c573d"},{"bytes":6240,"name":"publication.md","sha256":"bb5dbe2bd6b63e3899de898278f5056e633659fd3bd495fde2095f85e3935f64"},{"bytes":5987,"name":"publication.txt","sha256":"fa8d8cab3d70cfdcc51f89a1d6748b452e4753c1d7fbcb56e00e10a8bf040594"},{"bytes":2712,"name":"manifest.json","sha256":"da446052f8f24432aa984309660e9600ca1d88221b992f6fd7c39f25eecbccd8"},{"bytes":89,"name":"manifest.sig","sha256":"be33aadb28a2efcfc141350e84ed4f09246d33edae63eb74a588ee704fb9eff2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"242c7268485af59670f8ef7ddc650a05c1774140ad398cf1dd82392d24fe10a3"}],"publication_id":"OT-2026-000011234"} Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011234
OpenTechnical
This publication supersedes OT-2026-000007049. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011234

Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
fa8d8cab3d70cfdcc51f89a1d6748b452e4753c1d7fbcb56e00e10a8bf040594

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007049, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007086.

Publication information

Citation

OpenTechnical Publication OT-2026-000011234, “Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011234.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011234" title: "Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011234" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "tool changing" --- # Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007049, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007086. OPENTECHNICAL PUBLICATION OT-2026-000011234 Single cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011234 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007049, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007086. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011234 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011234 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007050. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011235

Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1bff9707e1295ed1f90eb2d96b9910efa731a290a5f483fb05f475d6951e10fc

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007050, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011235, “Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011235.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011235" title: "Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011235" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007050, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011235 Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011235 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007050, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011235 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011235 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011235", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 812 }, "figures": [], "files": [ { "bytes": 16374, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5f0b1ce47fedfabee0f8686eb61cfe3ae94f966376cd1c6a6fb41affe9d7c0ef" }, { "bytes": 6229, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1988b57d5042d890263d0c8cc2c62744f32b0df6e7467fed379ce064dab5a46f" }, { "bytes": 5926, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1bff9707e1295ed1f90eb2d96b9910efa731a290a5f483fb05f475d6951e10fc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011235/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011235", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007050", "title": "Three pad foam vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae6c-5410-715c-8eb8-db4a1febfbbc" } VPKgA6UC8bARet9pY7q0CHijTOU+qHWgfXX59s7qbbgxkdAmZd4CwZAKU81Rnzun4oXvsziP/BVxXAwV09XpBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VPKgA6UC8bARet9pY7q0CHijTOU+qHWgfXX59s7qbbgxkdAmZd4CwZAKU81Rnzun4oXvsziP/BVxXAwV09XpBQ== {"files":[{"bytes":16598,"name":"index.html","sha256":"bd0f3c1282f2a416fa664cb87574030a5b2b6121855619b4f92be562695dc5b9"},{"bytes":6392,"name":"publication.md","sha256":"545729fb92e1b10ccee0df635fa7a04d01b3e157bd282f731a57b4336f82752b"},{"bytes":6102,"name":"publication.txt","sha256":"84398f9dd7f8bec4fbf2329a064d32ad909262017a33a6b50fd6fef8c1e74f56"},{"bytes":2747,"name":"manifest.json","sha256":"fbc81b0ee06b292accb0e5414f7af04c22282b2681ab11900b86afa56bb8e75e"},{"bytes":89,"name":"manifest.sig","sha256":"69d4b0fd494b7764940e7f851d42afc8c1093d53d4036e8e584fb50f309fd35b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f64e00f171ec53b37ec7eb5eca79969baef6b44a6bd8f254db610055d2fd0038"}],"publication_id":"OT-2026-000011236"} Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down - OpenTechnical OT-2026-000011236
OpenTechnical
This publication supersedes OT-2026-000007051. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011236

Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
84398f9dd7f8bec4fbf2329a064d32ad909262017a33a6b50fd6fef8c1e74f56

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0013]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007051, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011236, “Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011236.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011236" title: "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011236" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007051, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011236 Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011236 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0013] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007051, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011236 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011236 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011236", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 836 }, "figures": [], "files": [ { "bytes": 16598, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bd0f3c1282f2a416fa664cb87574030a5b2b6121855619b4f92be562695dc5b9" }, { "bytes": 6392, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "545729fb92e1b10ccee0df635fa7a04d01b3e157bd282f731a57b4336f82752b" }, { "bytes": 6102, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "84398f9dd7f8bec4fbf2329a064d32ad909262017a33a6b50fd6fef8c1e74f56" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011236/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011236", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007051", "title": "Two bellows cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down", "uuid": "01a0ae6c-5410-7871-b739-98de8afed851" } H2YY6ED3LBTiolHp27n3800gFFWaTWqWzgnqrAdOmIlMrNM4I1xdkinl2R28OpjZ0Hsg35G4t1jHyeGa0Bl/DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: H2YY6ED3LBTiolHp27n3800gFFWaTWqWzgnqrAdOmIlMrNM4I1xdkinl2R28OpjZ0Hsg35G4t1jHyeGa0Bl/DA== {"files":[{"bytes":17370,"name":"index.html","sha256":"4120ba92bb2278c4570e1d4eaa35aac5405d2e972ea4942d72687bbbe6cc7bed"},{"bytes":7127,"name":"publication.md","sha256":"862261f651b703433cdd8c3d4b096735a0f6b1f5b27f59a313af924a1b82354b"},{"bytes":6824,"name":"publication.txt","sha256":"85b82881a7118ff3c1013d383783134cced3b9f96526577b5aa71cb0a2c662a8"},{"bytes":2801,"name":"manifest.json","sha256":"e55be553f7e2b6695bfce80b5924ad3abeed8497518db22ba4d1f18fb976207a"},{"bytes":89,"name":"manifest.sig","sha256":"af621fe887b486506a74c9b961eb0b9a9d2877d294be5aafb0066463a8fde360"},{"bytes":227,"name":"manifest.sig.txt","sha256":"97050ac90af412ee4810bdbbadb47d637ac3870398d4c7b875b10d77b40e67b8"}],"publication_id":"OT-2026-000011237"} Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011237
OpenTechnical
This publication supersedes OT-2026-000007052. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011237

Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
85b82881a7118ff3c1013d383783134cced3b9f96526577b5aa71cb0a2c662a8

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007052, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011237, “Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011237.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011237" title: "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011237" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007052, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011237 Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011237 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007052, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011237 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011237 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011237", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 948 }, "figures": [], "files": [ { "bytes": 17370, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4120ba92bb2278c4570e1d4eaa35aac5405d2e972ea4942d72687bbbe6cc7bed" }, { "bytes": 7127, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "862261f651b703433cdd8c3d4b096735a0f6b1f5b27f59a313af924a1b82354b" }, { "bytes": 6824, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "85b82881a7118ff3c1013d383783134cced3b9f96526577b5aa71cb0a2c662a8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011237/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011237", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007052", "title": "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-5410-7b37-90ff-04de6eb71734" } Dr7eIvuZQyrBZTHJiaQoJ2aGdY55dpUrI6gBY/20vV+21SMXL2p4I3a/Uhv21VS7Jo9qQfxwVGJ0sTBZL4QkBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Dr7eIvuZQyrBZTHJiaQoJ2aGdY55dpUrI6gBY/20vV+21SMXL2p4I3a/Uhv21VS7Jo9qQfxwVGJ0sTBZL4QkBQ== {"files":[{"bytes":16852,"name":"index.html","sha256":"f6d53cc97902b4b2834bb3e2834960f71605595b071a38806645ae935767bbee"},{"bytes":6732,"name":"publication.md","sha256":"fc3b8f7e28fb363b00da5d519fce3e095cb00368103885efb43a10f0e273ea55"},{"bytes":6459,"name":"publication.txt","sha256":"2ea67b6e566ce3214ef69db470cbc4aee1e69cd839cfdc8f90edfeac0cbdc663"},{"bytes":2745,"name":"manifest.json","sha256":"0e17cb2012861e7bd9c7840b956b1acee5e12ddccffa45da93739594e13f164a"},{"bytes":89,"name":"manifest.sig","sha256":"333661dc83116287568cbd1caa0ff9f80ea17332a68717916cc03cabd3d2e45b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c7c0136a9aebbf95bc2170070752991913ea83fe1742538ee6cc6965bc5a62fd"}],"publication_id":"OT-2026-000011238"} Foam pad vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011238
OpenTechnical
This publication supersedes OT-2026-000007053. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011238

Foam pad vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2ea67b6e566ce3214ef69db470cbc4aee1e69cd839cfdc8f90edfeac0cbdc663

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007053, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011238, “Foam pad vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011238.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011238" title: "Foam pad vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011238" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Foam pad vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007053, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011238 Foam pad vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011238 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007053, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011238 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011238 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, two zone branches and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011238", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 916 }, "figures": [], "files": [ { "bytes": 16852, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6d53cc97902b4b2834bb3e2834960f71605595b071a38806645ae935767bbee" }, { "bytes": 6732, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fc3b8f7e28fb363b00da5d519fce3e095cb00368103885efb43a10f0e273ea55" }, { "bytes": 6459, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2ea67b6e566ce3214ef69db470cbc4aee1e69cd839cfdc8f90edfeac0cbdc663" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011238/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "vent valve", "compressed air supply", "drop release", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011238", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007053", "title": "Foam pad vacuum gripper, two zone face, two stage ejector, vented before set-down, on a tool changer", "uuid": "01a0ae6c-5410-760d-8f95-e7ec6bddc326" } 5VQ6GZwBHqtoNRsqITyKAoH6ZRYivAt+BZ3KVG2fklxP9u1x6LxJ+8SgRFX2jfYdsfeQOP3t0hAH4vOUIfMkBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5VQ6GZwBHqtoNRsqITyKAoH6ZRYivAt+BZ3KVG2fklxP9u1x6LxJ+8SgRFX2jfYdsfeQOP3t0hAH4vOUIfMkBA== {"files":[{"bytes":17749,"name":"index.html","sha256":"0310fbcb5373499cc12b0a0ffd08e5575dbf4fbdd338a6c9efe659bdd48734f8"},{"bytes":7322,"name":"publication.md","sha256":"17e732ab12388a263329cdf0a792a48dbe0401fb51d551de961dd90141b21cf4"},{"bytes":7033,"name":"publication.txt","sha256":"9611ccfe37d42fceb37ecef53e0bc22b64ae2e98488b144850402bc075f7cacb"},{"bytes":2775,"name":"manifest.json","sha256":"0a4727b7111984def3f6c1590f56231ca7606012f95c05bb4bd13f87b6c0024d"},{"bytes":89,"name":"manifest.sig","sha256":"023087ba97a90c0f7fb4d6cf8bc8f92647609d80c678cb21a1501edfce359016"},{"bytes":227,"name":"manifest.sig.txt","sha256":"09fd55a2c1baa68bdc420a6fd64c3e6a6dbd254d058a4095b23b5afe18de2649"}],"publication_id":"OT-2026-000011239"} Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011239
OpenTechnical
This publication supersedes OT-2026-000007054. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011239

Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Tool Changers
Document SHA-256
9611ccfe37d42fceb37ecef53e0bc22b64ae2e98488b144850402bc075f7cacb

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0020]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007054, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011239, “Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011239.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011239" title: "Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011239" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "pressure sensing" --- # Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007054, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011239 Single cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011239 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0020] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007054, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011239 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011239 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007055. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011240

Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8a84cbbc39a2ef1eed6cd18f7789992993005fff4ba93c0374527aedb58d24d3

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The ejector is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0015]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0020]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007055, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011240, “Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011240.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011240" title: "Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011240" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007055, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011240 Single cup vacuum gripper, single stage ejector, sustained blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011240 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The ejector is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0015] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007055, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011240 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011240 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007056. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011241

Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9c9103965837faa30bdf3bd7be5e225ec9173d905688cc6dbf0b5758e4005d77

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0015]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0016]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0017]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0019]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0020]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000007056, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011241, “Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011241.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011241" title: "Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011241" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" - "tool changing" --- # Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000007056, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011241 Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011241 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0015] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0016] - The workpiece is held until the blow-off valve has opened the circuit. [0017] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0019] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0020] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000007056, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011241 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011241 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011241", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 762 }, "figures": [], "files": [ { "bytes": 15911, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "755f3a29096d2adbb6bb9a40d6673adaf0a368a0e980309724e19dc9814915f8" }, { "bytes": 5941, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ad23e8b69c83779b5a07df8e3fc9141a3e8c0cbb1b44178f257fa8d469cb030c" }, { "bytes": 5653, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9c9103965837faa30bdf3bd7be5e225ec9173d905688cc6dbf0b5758e4005d77" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011241/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011241", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007056", "title": "Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-705e-a7ef-0b7502056cdf" } hr3Jld8kn9VMS1avEyh+BoPVqVM9V0K8PC2uEvf9nXeMkiTn8uj0WI4Pt9bZpTtWQFaBss68NMFTKrpuxBqWAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hr3Jld8kn9VMS1avEyh+BoPVqVM9V0K8PC2uEvf9nXeMkiTn8uj0WI4Pt9bZpTtWQFaBss68NMFTKrpuxBqWAA== {"files":[{"bytes":17045,"name":"index.html","sha256":"6f9c3d74d995d4adcd922d9ba1e92274644aa7ba10b26800b99bb77b2f3ce310"},{"bytes":6835,"name":"publication.md","sha256":"bf015700558d0a3fe7b8cb5a6fbaa5137c8c3b78e233fea00aa7778577241656"},{"bytes":6521,"name":"publication.txt","sha256":"5da3194c2b6b9e605251cbeb196afe953b8fbfad018bfbe30393bebdb2c5c95c"},{"bytes":2813,"name":"manifest.json","sha256":"c8648a2347eddd425f6c4527ce2aac4002c1a558ce9066083f8128a758c11b75"},{"bytes":89,"name":"manifest.sig","sha256":"b9a22bc90b7a0adade1013404dd57fab9723fd67ed6331e2823c64834e318260"},{"bytes":227,"name":"manifest.sig.txt","sha256":"79f4314e91ffb4c76d957d6bfed5c5b7c0c736eef6ba6205edc377d39e63e006"}],"publication_id":"OT-2026-000011242"} Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011242
OpenTechnical
This publication supersedes OT-2026-000007059. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011242

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5da3194c2b6b9e605251cbeb196afe953b8fbfad018bfbe30393bebdb2c5c95c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007059, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011242, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011242.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011242" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011242" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007059, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011242 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011242 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007059, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011242 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011242 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011242", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 902 }, "figures": [], "files": [ { "bytes": 17045, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6f9c3d74d995d4adcd922d9ba1e92274644aa7ba10b26800b99bb77b2f3ce310" }, { "bytes": 6835, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bf015700558d0a3fe7b8cb5a6fbaa5137c8c3b78e233fea00aa7778577241656" }, { "bytes": 6521, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5da3194c2b6b9e605251cbeb196afe953b8fbfad018bfbe30393bebdb2c5c95c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011242/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011242", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007059", "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-5410-723a-aa7e-0feb09fe82c0" } 7k9w3Umlvo+gsy/P9GtxRbVRFkEpcqfMYQbmMdf3nprx3XdvmVfvDAbCKjaE4HCuFB8TRndNJF8eeMVi/3GeAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7k9w3Umlvo+gsy/P9GtxRbVRFkEpcqfMYQbmMdf3nprx3XdvmVfvDAbCKjaE4HCuFB8TRndNJF8eeMVi/3GeAQ== {"files":[{"bytes":16714,"name":"index.html","sha256":"ebbd45b6daef51a2a02daca076faa1e29703f186418e926c435dd98aa6d45c94"},{"bytes":6582,"name":"publication.md","sha256":"70a0b48c873e21813d2d290bbfe9da2970d1e662c03fe20a683d1395f62f3ab2"},{"bytes":6307,"name":"publication.txt","sha256":"7ca49b68c0470eee206e3644e399eb894c9239e8f08b4f4805827b2682de2787"},{"bytes":2726,"name":"manifest.json","sha256":"dcad415da9f74c1f22aa772c98e0aa6e80577e2327d625a6faa17f845bf6fa9f"},{"bytes":89,"name":"manifest.sig","sha256":"0fb0dc269d8dacffdd5bf5250227216922fb744dc5b86433c312d5cb1a9f6483"},{"bytes":227,"name":"manifest.sig.txt","sha256":"372ca3b7994acfd7e2dd817311f28c09e130b9406ab1b51313b8f23c3a9cb1bf"}],"publication_id":"OT-2026-000011243"} Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011243
OpenTechnical
This publication supersedes OT-2026-000007060. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011243

Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
7ca49b68c0470eee206e3644e399eb894c9239e8f08b4f4805827b2682de2787

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007060, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011243, “Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011243.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011243" title: "Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011243" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007060, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011243 Single bellows cup vacuum gripper, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011243 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007060, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011243 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011243 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007061. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011244

Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
88838adf419871d11524e98e8ffcc654184da90882d5df432c56a349a3bb9529

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007061, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011244, “Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011244.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011244" title: "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011244" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "tool changing" --- # Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007061, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011244 Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011244 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007061, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011244 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011244 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007062. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011245

Two cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
33723397019ec351c12f546301ad9504895704bd18a5bced0cc3075a416541a5

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007062, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011245, “Two cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011245.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011245" title: "Two cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011245" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Two cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007062, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011245 Two cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011245 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007062, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011245 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011245 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011245", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 912 }, "figures": [], "files": [ { "bytes": 17081, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "42d73545a9776c644158d6ad3cec64898f094403379e743e50ecb3d062c00989" }, { "bytes": 6887, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8e179e7e0c6ad7a14166e1086d40eafb1b24063b4d0fc09cfb7e0c1f6f314f5a" }, { "bytes": 6587, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "33723397019ec351c12f546301ad9504895704bd18a5bced0cc3075a416541a5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011245/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011245", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007062", "title": "Two cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-5410-71b9-8eec-6b3fad432320" } GWlyQsrDf2LQdNWCZWob3n9EFF8IiWpVrWYRwYpRnOt3rkTjDFdz9puIQXF047f3i1Wtlv1gY4xSqNjUCY2BCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GWlyQsrDf2LQdNWCZWob3n9EFF8IiWpVrWYRwYpRnOt3rkTjDFdz9puIQXF047f3i1Wtlv1gY4xSqNjUCY2BCA== {"files":[{"bytes":16826,"name":"index.html","sha256":"6d45d88b96c10b93b2b06320c3e3261ae51eb75272fd39a23d3d0496d655f0fc"},{"bytes":6693,"name":"publication.md","sha256":"4de7eb331c1a1aaaede3fade4a9c30769b445a7a6a054469fb5f7d5923fb10bf"},{"bytes":6405,"name":"publication.txt","sha256":"218c69637f6845ba6f2d67fb5dfbfd7fcac9677549e1d536c0975ee2a325af42"},{"bytes":2769,"name":"manifest.json","sha256":"2f43d8e87846f89f5ff656e608f1d0aee9503bb090d8dd677e3b96b9b7113e2b"},{"bytes":89,"name":"manifest.sig","sha256":"b7611ad4596d6da9e8e840c46532fa27ae728fcffca711494f1e869e3ee08aa7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d2eab20dc493f463867b0c66c3fde6b4537a203a5a089aade3126cc7fec698a0"}],"publication_id":"OT-2026-000011246"} Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off before set-down - OpenTechnical OT-2026-000011246
OpenTechnical
This publication supersedes OT-2026-000007063. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011246

Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
218c69637f6845ba6f2d67fb5dfbfd7fcac9677549e1d536c0975ee2a325af42

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007063, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011246, “Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011246.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011246" title: "Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011246" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007063, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011246 Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011246 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007063, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011246 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011246 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011246", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 910 }, "figures": [], "files": [ { "bytes": 16826, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6d45d88b96c10b93b2b06320c3e3261ae51eb75272fd39a23d3d0496d655f0fc" }, { "bytes": 6693, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4de7eb331c1a1aaaede3fade4a9c30769b445a7a6a054469fb5f7d5923fb10bf" }, { "bytes": 6405, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "218c69637f6845ba6f2d67fb5dfbfd7fcac9677549e1d536c0975ee2a325af42" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011246/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011246", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007063", "title": "Foam pad vacuum gripper, four zone face, pump fed, sustained blow-off before set-down", "uuid": "01a0ae6c-5410-7ff9-9441-0409e0de512d" } SK91VK1w2R+bl++oz67lYLS76AbkSNcBgvCHLkHfRK5o4oHizXRJuNNheSpVIZsK2NPL6wyeMV/prrBN+lkRCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SK91VK1w2R+bl++oz67lYLS76AbkSNcBgvCHLkHfRK5o4oHizXRJuNNheSpVIZsK2NPL6wyeMV/prrBN+lkRCw== {"files":[{"bytes":18996,"name":"index.html","sha256":"556238c6388ef385911870824557aa7aa52b7387150317e17d15c6b5f5355943"},{"bytes":8254,"name":"publication.md","sha256":"6cc8c0a544679e236aec085d692aaa0bf006f6c284f9cde7bc9241ea475ab1de"},{"bytes":7937,"name":"publication.txt","sha256":"9ba33b81c9d9d5671c7e7bac5ea9b99cb9b4bc87be696b81389481f6b777bbd4"},{"bytes":2833,"name":"manifest.json","sha256":"6b24028dc438f7020a835694dfa7977a311945c47035d5b5631e33ba3eee04a9"},{"bytes":89,"name":"manifest.sig","sha256":"934ec253f2dcf2e7066fb2401a69cdecc5d02959380eb35103b58634f24884bf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"931d946c0a91bf74fd530cebb08b1d1139980122b5f2469618b86e9f832ba648"}],"publication_id":"OT-2026-000011247"} Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011247
OpenTechnical
This publication supersedes OT-2026-000007064. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011247

Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
9ba33b81c9d9d5671c7e7bac5ea9b99cb9b4bc87be696b81389481f6b777bbd4

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0013]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0014]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0025]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0026]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0027]

  • The workpiece is held until the vent valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0033]This publication supersedes OT-2026-000007064, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011247, “Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011247.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011247" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011247" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0033] This publication supersedes OT-2026-000007064, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011247 Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011247 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0013] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0014] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0025] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0026] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0027] - The workpiece is held until the vent valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0033] This publication supersedes OT-2026-000007064, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011247 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011247 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011247", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1114 }, "figures": [], "files": [ { "bytes": 18996, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "556238c6388ef385911870824557aa7aa52b7387150317e17d15c6b5f5355943" }, { "bytes": 8254, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6cc8c0a544679e236aec085d692aaa0bf006f6c284f9cde7bc9241ea475ab1de" }, { "bytes": 7937, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9ba33b81c9d9d5671c7e7bac5ea9b99cb9b4bc87be696b81389481f6b777bbd4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011247/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "pressure sensor", "vent valve", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011247", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007064", "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-73cc-b587-6f9015a91dc4" } GsopsJaLjDdIOJGMIXRHuaGXuyfBTtGkFwcDjIiQOEy5rWvmWy4rgh/vZoAN2vT/tPSNj3ZTKZic8DpMsoZdAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GsopsJaLjDdIOJGMIXRHuaGXuyfBTtGkFwcDjIiQOEy5rWvmWy4rgh/vZoAN2vT/tPSNj3ZTKZic8DpMsoZdAA== {"files":[{"bytes":16628,"name":"index.html","sha256":"ddfc41df981b6af6fd6e2cd04a41e34501f0f5f6152f13724e1b61a440a7b356"},{"bytes":6454,"name":"publication.md","sha256":"15d9eac939a2f86120d36e5c5d0a71a8ca1e60b48b6033b801a5c60edb8bf056"},{"bytes":6138,"name":"publication.txt","sha256":"1b4f27a93e1f9ff85c9be7ad85ee16fbb8fddb6bc7cf891467c1dbf3ab6a4a53"},{"bytes":2801,"name":"manifest.json","sha256":"8d639d43d3fcd7c656511a9316867c1769cfb14a8a73acd3e476adfdaf178d89"},{"bytes":89,"name":"manifest.sig","sha256":"b43c47c9a3a39b96ce01922bb8eb8ce50efa3017afa01e28301fd1cc6997dc10"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a9f4fa96190aee725b71584a10acbb625b27866224a41104319478bdc732d028"}],"publication_id":"OT-2026-000011248"} Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down - OpenTechnical OT-2026-000011248
OpenTechnical
This publication supersedes OT-2026-000007065. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011248

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1b4f27a93e1f9ff85c9be7ad85ee16fbb8fddb6bc7cf891467c1dbf3ab6a4a53

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007065, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011248, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011248.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011248" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011248" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007065, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011248 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011248 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007065, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011248 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011248 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007066. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011249

Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
7da73c3b80d9f31570f59ef1ab9c088897c328b9fe2b99369fe6c604a07fac11

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007066, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011249, “Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011249.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011249" title: "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011249" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "vacuum" --- # Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007066, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011249 Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011249 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007066, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011249 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011249 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011249", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16665, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ef5f97b262351c05d3376829fc9fe52e4caecfffae9f6ac05246bffc938956bc" }, { "bytes": 6445, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "305ef216a2bdfedfa9aa7b7183f3d4d135fad4425012c845e1fe134b7e4cbf0c" }, { "bytes": 6169, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7da73c3b80d9f31570f59ef1ab9c088897c328b9fe2b99369fe6c604a07fac11" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011249/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011249", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007066", "title": "Foam pad vacuum gripper, two stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-5410-719f-961b-ee7748ba846a" } ec3QpuPXi3AFaBVr2vZfa4Rdp4iaF4dcJoKuKBMpuTuNd8KbFAMt/O/9gebaDeI8Xy3ZQoYx9FPYQnkvqlQFBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ec3QpuPXi3AFaBVr2vZfa4Rdp4iaF4dcJoKuKBMpuTuNd8KbFAMt/O/9gebaDeI8Xy3ZQoYx9FPYQnkvqlQFBA== {"files":[{"bytes":16974,"name":"index.html","sha256":"e6242ec073b221ead337a22a3baf5a3110042c724218ed45e984342c63b2908b"},{"bytes":6789,"name":"publication.md","sha256":"aa4e96e231175bb279c93fbe11f8bd2631d291740755756251aa2104cabde3a5"},{"bytes":6464,"name":"publication.txt","sha256":"400416dfa952f556acf688f175b56dc3dbcc397e7dbe6db665f0b4bb6821b123"},{"bytes":2816,"name":"manifest.json","sha256":"a747e3bff80a54c6e81f7b866cc3c2e13a0ed3423ea35710c01719b9e05b7319"},{"bytes":89,"name":"manifest.sig","sha256":"da8939053f37a923dec7f93db15e127eb6c3643f06b200e59970d0fbda895782"},{"bytes":227,"name":"manifest.sig.txt","sha256":"783140ba1e2b6a4afeef2ba8d4b2facab31c1268ca668b393588ebf75acf3d06"}],"publication_id":"OT-2026-000011250"} Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011250
OpenTechnical
This publication supersedes OT-2026-000007067. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011250

Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Supply
Document SHA-256
400416dfa952f556acf688f175b56dc3dbcc397e7dbe6db665f0b4bb6821b123

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the bellows cup and reads the pressure of the whole circuit.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0014]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0015]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0022]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007067, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011250, “Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011250.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011250" title: "Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011250" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the bellows cup and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007067, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011250 Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011250 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The bellows cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the bellows cup and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0013] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0014] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0015] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007067, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011250 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011250 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011250", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 882 }, "figures": [], "files": [ { "bytes": 16974, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e6242ec073b221ead337a22a3baf5a3110042c724218ed45e984342c63b2908b" }, { "bytes": 6789, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "aa4e96e231175bb279c93fbe11f8bd2631d291740755756251aa2104cabde3a5" }, { "bytes": 6464, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "400416dfa952f556acf688f175b56dc3dbcc397e7dbe6db665f0b4bb6821b123" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011250/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011250", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007067", "title": "Single bellows cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-79b8-bc51-193b69c67d04" } JRqijb3BaMvnIJgOzH8u5g5i1tZlztVH4wAjIR5uWgt2cRFnuDAD787Su5MQtfCLRw5w5OHwmRNJglUccDoxDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JRqijb3BaMvnIJgOzH8u5g5i1tZlztVH4wAjIR5uWgt2cRFnuDAD787Su5MQtfCLRw5w5OHwmRNJglUccDoxDA== {"files":[{"bytes":18243,"name":"index.html","sha256":"4789161aefe6e010b779f7e28efcc44016c09c0ac8bed10608ffc580c580c748"},{"bytes":7778,"name":"publication.md","sha256":"5b0fc0ef111d5a92990b989f19d7e5805ed41c842698da91c9835c0083984600"},{"bytes":7506,"name":"publication.txt","sha256":"6435eaebbd31ffecccbe7292a8207aa9ffe464438bda3ffe1dda79972e580be3"},{"bytes":2747,"name":"manifest.json","sha256":"7005b3168e9b72721b121e726cf1d8b964d5c977fa879e3009bd69d11f4c478a"},{"bytes":89,"name":"manifest.sig","sha256":"fe60f799f051c58871bdb79385c4c9df20185156d31f402f174ee1513742dce0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"83a93465166cbee115347323b408e7cc1a01f3d0564c47445575007fb0ac73b6"}],"publication_id":"OT-2026-000011251"} Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011251
OpenTechnical
This publication supersedes OT-2026-000007068. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011251

Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
6435eaebbd31ffecccbe7292a8207aa9ffe464438bda3ffe1dda79972e580be3

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0020]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007068, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011251, “Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011251.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011251" title: "Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011251" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007068, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011251 Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011251 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0020] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007068, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011251 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011251 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one isolation valve, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011251", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1063 }, "figures": [], "files": [ { "bytes": 18243, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4789161aefe6e010b779f7e28efcc44016c09c0ac8bed10608ffc580c580c748" }, { "bytes": 7778, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5b0fc0ef111d5a92990b989f19d7e5805ed41c842698da91c9835c0083984600" }, { "bytes": 7506, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6435eaebbd31ffecccbe7292a8207aa9ffe464438bda3ffe1dda79972e580be3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011251/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011251", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007068", "title": "Foam pad vacuum gripper, common isolation valve, three stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7ec1-b74e-aae74c75cd92" } 0/RRQiqqTu5TjEiX0vB/d+/daoZBcB4JGHuxV6NwCZLvLuMZ7dhFyb2r5OSQTgU6ThgEkpW55ndwbMMhsyayCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0/RRQiqqTu5TjEiX0vB/d+/daoZBcB4JGHuxV6NwCZLvLuMZ7dhFyb2r5OSQTgU6ThgEkpW55ndwbMMhsyayCQ== {"files":[{"bytes":16648,"name":"index.html","sha256":"2c115d98278a00b415e79829daf89ae6224726baebd775d8c3b7879761ee2764"},{"bytes":6514,"name":"publication.md","sha256":"d379037cf4af4172108df35599ad7ee042bc436a177863769da0b9eb88981f76"},{"bytes":6222,"name":"publication.txt","sha256":"22dde26266ea55e33e33846726c2711a9a0b496896e6d8930761452e4952df52"},{"bytes":2778,"name":"manifest.json","sha256":"3b721b0a088666d4f6114c88898fa79db61e75463d79a2b3051937765b1a1641"},{"bytes":89,"name":"manifest.sig","sha256":"8869a24286387b2ea8577fe3d5694060a163aaa3125ebe664f2a1206a3452fcc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"33b2bd0ff0cba51b24ca398e06e4f36f80b1eb4f32c39e0b069e5cf385e272ee"}],"publication_id":"OT-2026-000011252"} Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011252
OpenTechnical
This publication supersedes OT-2026-000007070. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011252

Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
22dde26266ea55e33e33846726c2711a9a0b496896e6d8930761452e4952df52

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007070, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011252, “Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011252.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011252" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011252" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "tool changing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007070, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011252 Three cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011252 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007070, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011252 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011252 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007071. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011253

Three bellows cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4978c034441f76b51b42db145f0b9c5497a1cb03cf358d154752e55c6b523983

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007071, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011253, “Three bellows cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011253.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011253" title: "Three bellows cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011253" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Three bellows cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007071, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011253 Three bellows cup vacuum gripper, three zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011253 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The three zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007071, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011253 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011253 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one isolation valve, three zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007073. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011254

Foam pad vacuum gripper, plant vacuum fed, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Supply, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
44ba5eaa5d4bf5ec37c9e091e75bf3fd4c292911610d29cd85a8132e6e76b5c2

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0006]The foam pad is carried on the tool side of the mounting flange.

[0007]The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0009]The robot side of the mounting flange is bolted to the robot flange.

[0010]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0011]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0012]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0013]

  • The workpiece is held until the vent valve has opened the circuit.

[0014]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0016]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0017]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0018]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0019]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0020]This publication supersedes OT-2026-000007073, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011254, “Foam pad vacuum gripper, plant vacuum fed, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011254.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011254" title: "Foam pad vacuum gripper, plant vacuum fed, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011254" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "vent valve" - "drop release" - "plant vacuum supply" - "release control" - "vacuum" --- # Foam pad vacuum gripper, plant vacuum fed, vented before set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The foam pad is carried on the tool side of the mounting flange. [0007] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0014] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0016] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0017] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0018] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0020] This publication supersedes OT-2026-000007073, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011254 Foam pad vacuum gripper, plant vacuum fed, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011254 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0006] The foam pad is carried on the tool side of the mounting flange. [0007] The foam pad is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0009] The robot side of the mounting flange is bolted to the robot flange. [0010] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0011] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0012] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0013] - The workpiece is held until the vent valve has opened the circuit. [0014] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0016] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0017] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0018] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0019] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0020] This publication supersedes OT-2026-000007073, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011254 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011254 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011254", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems", "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" ], "extent": { "figures": 0, "paragraphs": 20, "words": 703 }, "figures": [], "files": [ { "bytes": 15374, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c01e714c6d6c3c48e1c74cb35464070ff83c5b227c065addd87463219192339c" }, { "bytes": 5490, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "564fe9d005549768c2326746870a0f97b15ebd2565fe9cd91c25fae6a6346046" }, { "bytes": 5235, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "44ba5eaa5d4bf5ec37c9e091e75bf3fd4c292911610d29cd85a8132e6e76b5c2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011254/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "vent valve", "drop release", "plant vacuum supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011254", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007073", "title": "Foam pad vacuum gripper, plant vacuum fed, vented before set-down", "uuid": "01a0ae6c-5410-70cc-90fd-f0ada33640a4" } QpZunozksWW2NRcqNFfLW2FNZsisqGPMM2piJUccA/rmYS7eaQZV07tCs4o3Fkya0cFsxs4ogTibRYBgW7NxAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QpZunozksWW2NRcqNFfLW2FNZsisqGPMM2piJUccA/rmYS7eaQZV07tCs4o3Fkya0cFsxs4ogTibRYBgW7NxAQ== {"files":[{"bytes":15420,"name":"index.html","sha256":"65d0245e06d4201d9c2638132ffbebb283ab8604c2b8ac49c0379a24744f2143"},{"bytes":5380,"name":"publication.md","sha256":"623e8e057899239abd1b9144af24cba8c3cdb722b57b68eec749adc71bf0ec40"},{"bytes":5122,"name":"publication.txt","sha256":"ef3b11a2589b626002753e2b96a9c4a7016e048e9951396b396c0c1410a738eb"},{"bytes":2687,"name":"manifest.json","sha256":"f5c26d55ba4c1d69daa7b4899d417c42333ecf1a18b49eef6a0824870a097e01"},{"bytes":89,"name":"manifest.sig","sha256":"5dd7b3951f62f93ad4e03d46440a51893b7aa29551846c16641a6e2248eae91a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"153e7e07f9a8e21c3924cb9601c11554d6bafbb5ab6e1890d1535f7662c64cfe"}],"publication_id":"OT-2026-000011255"} Two cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down - OpenTechnical OT-2026-000011255
OpenTechnical
This publication supersedes OT-2026-000007074. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011255

Two cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ef3b11a2589b626002753e2b96a9c4a7016e048e9951396b396c0c1410a738eb

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000007074, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011255, “Two cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011255.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011255" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011255" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000007074, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011255 Two cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011255 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000007074, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011255 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011255 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011255", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 682 }, "figures": [], "files": [ { "bytes": 15420, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "65d0245e06d4201d9c2638132ffbebb283ab8604c2b8ac49c0379a24744f2143" }, { "bytes": 5380, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "623e8e057899239abd1b9144af24cba8c3cdb722b57b68eec749adc71bf0ec40" }, { "bytes": 5122, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ef3b11a2589b626002753e2b96a9c4a7016e048e9951396b396c0c1410a738eb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011255/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011255", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007074", "title": "Two cup vacuum gripper, two outlet manifold, three stage ejector, vented after set-down", "uuid": "01a0ae6c-5410-7c4d-99fc-02dd3fde364f" } AP9fioATqJCsIXN4TiCo/THcy5TT2T1/hlpOxMeB0A5ug5mwaCY7sO7I1trRI2v+sNKBpxKErKd03NZCO6heDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AP9fioATqJCsIXN4TiCo/THcy5TT2T1/hlpOxMeB0A5ug5mwaCY7sO7I1trRI2v+sNKBpxKErKd03NZCO6heDA== {"files":[{"bytes":17479,"name":"index.html","sha256":"45fe5ad9a7f4b557d0a8cad1423f0e06097441e60d94ed41ec2b7abb567e6f38"},{"bytes":7156,"name":"publication.md","sha256":"f9ed572cf2ead5886117c78ad41126f06f958d38ce6784fa17b45f71a22d567a"},{"bytes":6864,"name":"publication.txt","sha256":"9275501b6eae11cd57533cca2b56c2910fc2d5d949dbfc3ac35cb84f5c29244f"},{"bytes":2772,"name":"manifest.json","sha256":"51f0c0458433e09f73e1176927c399ed0badc997b50b9c7f1c0ad9e7d2d340dc"},{"bytes":89,"name":"manifest.sig","sha256":"83da815e618ce3c67c5916bd0a8bf3f66986520d997e930e65cf0486867fc3a6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ccda6deeb99ea2c3c66bfaf2f9c6c03411098a95b5fb2f9f4012398291a0b1eb"}],"publication_id":"OT-2026-000011256"} Four bellows cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011256
OpenTechnical
This publication supersedes OT-2026-000007075. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011256

Four bellows cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9275501b6eae11cd57533cca2b56c2910fc2d5d949dbfc3ac35cb84f5c29244f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007075, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011256, “Four bellows cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011256.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011256" title: "Four bellows cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011256" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007075, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011256 Four bellows cup vacuum gripper, four zone face, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011256 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007075, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011256 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011256 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one isolation valve, four zone branches and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007076. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011257

Three bellows cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ad141e41569a3a69b66931b7747bc624fb8d60dcd835067e656453ba1634791a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0017]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007076, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011257, “Three bellows cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011257.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011257" title: "Three bellows cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011257" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Three bellows cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007076, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011257 Three bellows cup vacuum gripper, three zone face, pump fed, sustained blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011257 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The three zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0017] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007076, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011257 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011257 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, three zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007078. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011258

Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0938b72304c661251e0d67c41663472b2f044796473b431273d6fef4f6072b1c

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007078, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011258, “Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011258.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011258" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011258" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "vent valve" - "common isolation" - "compressed air supply" - "contact sensing" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007078, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011258 Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011258 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the contact detector (on the frame) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007078, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011258 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011258 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011258", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1051 }, "figures": [], "files": [ { "bytes": 18189, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7343263f18d748a605fd59bb35c2e83f50da76e7f9970fc305786cdfb8551a64" }, { "bytes": 7749, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7052e2af5ae9f11c7007f580e8b87eabfe74a5d0e2d9376d27185bbab5decb8a" }, { "bytes": 7476, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0938b72304c661251e0d67c41663472b2f044796473b431273d6fef4f6072b1c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011258/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "contact detector", "vent valve", "common isolation", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011258", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007078", "title": "Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-5410-76c3-bdf2-b37da65984d1" } ypuI0NQQQ90Yfdf+Ng+FHAdO9VwA6u48tAs68mUDI/dXe5NEvhktWyW+iARpX92w4Thlc2U/MK6+V5bXb6XQCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ypuI0NQQQ90Yfdf+Ng+FHAdO9VwA6u48tAs68mUDI/dXe5NEvhktWyW+iARpX92w4Thlc2U/MK6+V5bXb6XQCA== {"files":[{"bytes":18042,"name":"index.html","sha256":"7248c230cccafa541a7acd11a5c43f7a0a439112cc66853b349bfa4fca205fa9"},{"bytes":7616,"name":"publication.md","sha256":"d7b601250e512833ac5bb81da73d060c2efaae92d2c608460f58e1ab3201ff14"},{"bytes":7311,"name":"publication.txt","sha256":"b3883507080f86eaad0e992753439d51b2e1a9b76ccba4b05611bf32a2495ef9"},{"bytes":2759,"name":"manifest.json","sha256":"3d501d2e65225f168ebd7f7bcdb84d01df1c7bbaacebcaa4dd38e00886345ec5"},{"bytes":89,"name":"manifest.sig","sha256":"4e452efbb5afe048f812d781c34e46f4724fd14bbf74a5bdb6fadf27d5b5708f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"aad924d3a48798a4deb3aa5b55e95cdc2f5cc4f0d203415dfbe08dee88c85c70"}],"publication_id":"OT-2026-000011259"} Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011259
OpenTechnical
This publication supersedes OT-2026-000007079. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011259

Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
b3883507080f86eaad0e992753439d51b2e1a9b76ccba4b05611bf32a2495ef9

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007079, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011259, “Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011259.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011259" title: "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011259" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007079, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011259 Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011259 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007079, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011259 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011259 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011259", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1041 }, "figures": [], "files": [ { "bytes": 18042, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7248c230cccafa541a7acd11a5c43f7a0a439112cc66853b349bfa4fca205fa9" }, { "bytes": 7616, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d7b601250e512833ac5bb81da73d060c2efaae92d2c608460f58e1ab3201ff14" }, { "bytes": 7311, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b3883507080f86eaad0e992753439d51b2e1a9b76ccba4b05611bf32a2495ef9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011259/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011259", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007079", "title": "Foam pad vacuum gripper, single stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7705-9ea8-55de89e8b7fc" } NWpAhIGMmbEI8EkT8qd2Wgwqjdqr4y2Z9/+1ayvzjRGX7Cots6UvvI/GxnkcBVDtuXPQxIfq3iknw5dB+K21Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NWpAhIGMmbEI8EkT8qd2Wgwqjdqr4y2Z9/+1ayvzjRGX7Cots6UvvI/GxnkcBVDtuXPQxIfq3iknw5dB+K21Dw== {"files":[{"bytes":16339,"name":"index.html","sha256":"8468a824f4c85b141af627333779642b74a3b31b366af28f382513eee405f049"},{"bytes":6226,"name":"publication.md","sha256":"15bba69ab8a0258308862a0ce70951a33157df9c0f3769b2f2ab7c73916f881d"},{"bytes":5900,"name":"publication.txt","sha256":"87a31149ad9df178252471bfb6a41dd44fd3a0e2a9bbf68739746fabe8c1dbec"},{"bytes":2817,"name":"manifest.json","sha256":"0e2e2b587482a6545c59a4f134ef4e02c2198da15483aafcbdd7abc158a472ee"},{"bytes":89,"name":"manifest.sig","sha256":"3d53d407c62ff3ab1cd23218195ee56680798febce1d9525c3f00a1a8305d834"},{"bytes":227,"name":"manifest.sig.txt","sha256":"93e446c40e25a87a5a50c51976962b42455faecab06ca438280be0fd5ea511f4"}],"publication_id":"OT-2026-000011260"} Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000011260
OpenTechnical
This publication supersedes OT-2026-000007080. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011260

Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
87a31149ad9df178252471bfb6a41dd44fd3a0e2a9bbf68739746fabe8c1dbec

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0015]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0016]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007080, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011260, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011260.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011260" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011260" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007080, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011260 Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011260 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0015] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0016] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007080, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011260 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011260 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011260", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 797 }, "figures": [], "files": [ { "bytes": 16339, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8468a824f4c85b141af627333779642b74a3b31b366af28f382513eee405f049" }, { "bytes": 6226, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "15bba69ab8a0258308862a0ce70951a33157df9c0f3769b2f2ab7c73916f881d" }, { "bytes": 5900, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "87a31149ad9df178252471bfb6a41dd44fd3a0e2a9bbf68739746fabe8c1dbec" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011260/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011260", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007080", "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae6c-5410-7cf6-ba74-8704038bed26" } 0h/XxRulRb46WZQrxP4fzTLdK6W2UmchQzX3wWdqHGQ748mZgoRMoubHX+31t0NIsnfqxGQG+0Sd5s+Q+x1LBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 0h/XxRulRb46WZQrxP4fzTLdK6W2UmchQzX3wWdqHGQ748mZgoRMoubHX+31t0NIsnfqxGQG+0Sd5s+Q+x1LBA== {"files":[{"bytes":18832,"name":"index.html","sha256":"101d2a411b9092d9d6f13c8c0abcdc35ec47b057cca25c02fae5b19de42b9d1a"},{"bytes":8181,"name":"publication.md","sha256":"d9b80aee48f008f5f41df619c915056928d70203f0a962a7e7a88ed615d2cd0d"},{"bytes":7862,"name":"publication.txt","sha256":"1f8a8a7dc71ad55243f27dcdaf8680bc3440b7644c192ed9da5d7cbfc50aaf38"},{"bytes":2818,"name":"manifest.json","sha256":"b425ff7618da1708cda860ea8634665062fe17fdccfb642c233397d497cb9df1"},{"bytes":89,"name":"manifest.sig","sha256":"41d621e334ed963f1739b5d9f7db5c5c313a3370a3129d087990333e991dadbf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"567c5b1a0e8d0e682c5a91799e33c34134131a098a011bf1625a5e80619844cf"}],"publication_id":"OT-2026-000011261"} Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011261
OpenTechnical
This publication supersedes OT-2026-000007081. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011261

Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
1f8a8a7dc71ad55243f27dcdaf8680bc3440b7644c192ed9da5d7cbfc50aaf38

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0032]This publication supersedes OT-2026-000007081, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011261, “Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011261.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011261" title: "Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011261" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0032] This publication supersedes OT-2026-000007081, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011261 Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011261 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0032] This publication supersedes OT-2026-000007081, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011261 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011261 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011261", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1104 }, "figures": [], "files": [ { "bytes": 18832, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "101d2a411b9092d9d6f13c8c0abcdc35ec47b057cca25c02fae5b19de42b9d1a" }, { "bytes": 8181, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d9b80aee48f008f5f41df619c915056928d70203f0a962a7e7a88ed615d2cd0d" }, { "bytes": 7862, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1f8a8a7dc71ad55243f27dcdaf8680bc3440b7644c192ed9da5d7cbfc50aaf38" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011261/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011261", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007081", "title": "Six cup vacuum gripper, six outlet manifold, two stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7f4a-bdf1-393b3aaafa05" } pHCyKQuf+xEJ2xrNl6hnXCNvg3ThIRFrVOSV42M/Lll/xbcFMKq2Cz7rFun/iE+vlhHwduSa0/8pdOtI5Sa5Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pHCyKQuf+xEJ2xrNl6hnXCNvg3ThIRFrVOSV42M/Lll/xbcFMKq2Cz7rFun/iE+vlhHwduSa0/8pdOtI5Sa5Cw== {"files":[{"bytes":18199,"name":"index.html","sha256":"d6b6bb3d88e20f3c2945e7844a0e0f75ad0965647a1a8486de8da1863cf1dfe4"},{"bytes":7666,"name":"publication.md","sha256":"61f6d4cc1968282433698115dffadefcd513158bf3985f0654fa973863b1c211"},{"bytes":7351,"name":"publication.txt","sha256":"10b97ff6d25a9240b9d3a830d0a2d6ea2d7534967132934e52b084c734d15dd3"},{"bytes":2852,"name":"manifest.json","sha256":"a0591268c1f8f3a1336a0048ace75c4bbc01d70d8c4857dee329b4fcf55574a1"},{"bytes":89,"name":"manifest.sig","sha256":"be72f6254db67e8f82e2b111137d05428b64a2ad51d0d20e15ec6fe3caa168db"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ea96cb2ce7ac132eeedae6c83791d9575377219db1c0f68e7bd63b9e7fe615ec"}],"publication_id":"OT-2026-000011262"} Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down - OpenTechnical OT-2026-000011262
OpenTechnical
This publication supersedes OT-2026-000007082. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011262

Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
10b97ff6d25a9240b9d3a830d0a2d6ea2d7534967132934e52b084c734d15dd3

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The bellows cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007082, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011262, “Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011262.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011262" title: "Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011262" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" --- # Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007082, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011262 Single bellows cup vacuum gripper, common isolation valve, single stage ejector, supply line pressure sensor, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011262 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The bellows cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007082, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011262 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011262 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one isolation valve, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007083. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011263

Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
a7890239110037660d184ac02c7acab555c88dc18297d79d713b9e7ff4d6d56c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The bellows cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0018]

  • After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007083, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011263, “Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011263.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011263" title: "Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011263" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007083, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011263 Six bellows cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011263 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The bellows cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0018] - After the bellows cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007083, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011263 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011263 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one isolation valve, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007084. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011264

Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9a9342bffb16a4dfdb0a48298774c7126df18b55f502b434414dd4ffd3878aff

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The remaining three manifold outlets are plugged and carry no line.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007084, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011264, “Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011264.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011264" title: "Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011264" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" --- # Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The remaining three manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007084, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011264 Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011264 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each of the three zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The remaining three manifold outlets are plugged and carry no line. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007084, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011264 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011264 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011264", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 926 }, "figures": [], "files": [ { "bytes": 17298, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a570c3c0aaf6a6c09eedeceb9f726ed8b7761e286f16e8a92eda67fbe4dc6be4" }, { "bytes": 6983, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "05d0e5945ed55928acbfcf0e235e684bbd82d7657c4067f5dce4dcd67607e8b2" }, { "bytes": 6681, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9a9342bffb16a4dfdb0a48298774c7126df18b55f502b434414dd4ffd3878aff" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011264/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "vent valve", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011264", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007084", "title": "Three cup vacuum gripper, three zone face, six outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7952-a742-a3812ab2137b" } s926Ko0EPl6CXkEC2LDnCYqQI/70tX2Zx/6mLl6ZGCfGQ7BYPBxMN7FDkpKiEhpJYQR5ZOwvJfA1DVgVXDGjCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: s926Ko0EPl6CXkEC2LDnCYqQI/70tX2Zx/6mLl6ZGCfGQ7BYPBxMN7FDkpKiEhpJYQR5ZOwvJfA1DVgVXDGjCQ== {"files":[{"bytes":15583,"name":"index.html","sha256":"f3b8e9e3f48b1706da6b475f721d3c3dd3c1e67aabadf830c869fc52616986c7"},{"bytes":5543,"name":"publication.md","sha256":"eef01b49b959c120bd0eac695908752b41175e835c8b96082fce0806d44ee179"},{"bytes":5285,"name":"publication.txt","sha256":"39b06c2f705c112c129d2ab51c4ea162860b7806ac292eef7aab5e77579039fc"},{"bytes":2688,"name":"manifest.json","sha256":"45b87f78e28ab870a1e57303027a4cf793cf0c60d38404de4088707e53c0021f"},{"bytes":89,"name":"manifest.sig","sha256":"cf215ca57de51b339c57cfca30153545655435882545516c63c49f6997f610d5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b1a30e240506bcf18f131e02c6149ea99f7be8b54aec7912ef616115c656e1ab"}],"publication_id":"OT-2026-000011265"} Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down - OpenTechnical OT-2026-000011265
OpenTechnical
This publication supersedes OT-2026-000007087. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011265

Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
39b06c2f705c112c129d2ab51c4ea162860b7806ac292eef7aab5e77579039fc

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000007087, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011265, “Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011265.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011265" title: "Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011265" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000007087, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011265 Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011265 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000007087, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011265 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011265 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, four suction cups, one ejector, one manifold and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011265", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 704 }, "figures": [], "files": [ { "bytes": 15583, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f3b8e9e3f48b1706da6b475f721d3c3dd3c1e67aabadf830c869fc52616986c7" }, { "bytes": 5543, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "eef01b49b959c120bd0eac695908752b41175e835c8b96082fce0806d44ee179" }, { "bytes": 5285, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "39b06c2f705c112c129d2ab51c4ea162860b7806ac292eef7aab5e77579039fc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011265/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "vent valve", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011265", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007087", "title": "Four cup vacuum gripper, four outlet manifold, two stage ejector, vented after set-down", "uuid": "01a0ae6c-5410-7a7d-aba5-9118ed2d8e7c" } P8/aA6+RKz49zkursaXugYqsXuzhReQ5KLbp/dhmXHYBZUhkW18lhoMZNDkMPtZJ+LYrcrJDrmPmAHoubO7cCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: P8/aA6+RKz49zkursaXugYqsXuzhReQ5KLbp/dhmXHYBZUhkW18lhoMZNDkMPtZJ+LYrcrJDrmPmAHoubO7cCQ== {"files":[{"bytes":16968,"name":"index.html","sha256":"7facbac3ce4817b4ba2d2719b810e4a08c9bc323f22a42870153a98c29c6f31b"},{"bytes":6754,"name":"publication.md","sha256":"7deeaac64067f5dacce9ed141173f1b263e8179f2cc2e4a260817d57a41d2071"},{"bytes":6485,"name":"publication.txt","sha256":"5fd90b6944810160dd0f944c591b242e2a26efc7ac82ba3b9b37fb5de2a069eb"},{"bytes":2724,"name":"manifest.json","sha256":"e6eb3e7aef3f2614b9ade2c83c6cb9c05339a8a52bd6aeb09ea3972e7ccd2eba"},{"bytes":89,"name":"manifest.sig","sha256":"14a7e4c3080fede8f356d707d3257b911f4e0ab8c93dc94152fc65744c94bd56"},{"bytes":227,"name":"manifest.sig.txt","sha256":"56b85e7fb95b66ae953a29b44c5cf44ff04c33273be93b8e13cb7f76525a6e70"}],"publication_id":"OT-2026-000011266"} Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011266
OpenTechnical
This publication supersedes OT-2026-000007088. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011266

Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5fd90b6944810160dd0f944c591b242e2a26efc7ac82ba3b9b37fb5de2a069eb

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0016]

  • After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller.

[0017]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007088, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used; the same corrected configuration also replaces OT-2026-000007455.

Publication information

Citation

OpenTechnical Publication OT-2026-000011266, “Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011266.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011266" title: "Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011266" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "electric actuation" - "release control" - "tool changing" --- # Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007088, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used; the same corrected configuration also replaces OT-2026-000007455. OPENTECHNICAL PUBLICATION OT-2026-000011266 Foam pad vacuum gripper, common isolation valve, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011266 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0016] - After the foam pad has reached the workpiece, the isolation valve is closed by the cell controller. [0017] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007088, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used; the same corrected configuration also replaces OT-2026-000007455. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011266 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011266 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one isolation valve and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007089. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011267

Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
ac7c32b6a80d5b1ef6e9cbc418a6456881fd23f189d23959adfb1b410137d5f3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007089, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011267, “Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011267.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011267" title: "Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011267" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007089, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011267 Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011267 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007089, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011267 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011267 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011267", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 998 }, "figures": [], "files": [ { "bytes": 17806, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "719d7090724d5a593ad97ab39be1f03858845fc6648c5d1003ed28c443e9b5da" }, { "bytes": 7428, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "922189f22e9d9d996afc057238db5f25b387ae73978de577b67be3b24cb763f5" }, { "bytes": 7123, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ac7c32b6a80d5b1ef6e9cbc418a6456881fd23f189d23959adfb1b410137d5f3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011267/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011267", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007089", "title": "Two cup vacuum gripper, two zone face, single stage ejector, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-78b5-965e-52f9b862450b" } SCiS0Y37NbjMc6BEw1nQlaF90Vi3jW/i58XVPZREIxKv8ctriz0KOXp0XXxY2i4zSYgoGn/SByjBluRVhm6RDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SCiS0Y37NbjMc6BEw1nQlaF90Vi3jW/i58XVPZREIxKv8ctriz0KOXp0XXxY2i4zSYgoGn/SByjBluRVhm6RDA== {"files":[{"bytes":16979,"name":"index.html","sha256":"128b93eb5892cb43650590b25116ad55fc25e3995c1f425304c05fd8b673253b"},{"bytes":6806,"name":"publication.md","sha256":"03641bb9b492b6cc5df488af63e5d9568806c71053f47c0930654b81c30ed4d2"},{"bytes":6493,"name":"publication.txt","sha256":"b2b4b2588829f1859fa5f26ebe8a6b142946c18691cc966edae61ea1ec377ce6"},{"bytes":2804,"name":"manifest.json","sha256":"63890b33baa337ebbe7e818ce7fd0ec342e4990eea2425442efc5f736f59f28d"},{"bytes":89,"name":"manifest.sig","sha256":"16e9356d63d5d963702d7e0b6ef35bdc2a49b42663771f53a9cad2b3c22d6e0d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9bdd2e3b6b75aee952054b581fdf9e533afa6cef2f7ef68b27e487241e486ac9"}],"publication_id":"OT-2026-000011268"} Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011268
OpenTechnical
This publication supersedes OT-2026-000007090. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011268

Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Supply
Document SHA-256
b2b4b2588829f1859fa5f26ebe8a6b142946c18691cc966edae61ea1ec377ce6

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0013]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0014]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0015]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0016]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0017]

  • The workpiece is held until the vent valve has opened the circuit.

[0018]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0020]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0022]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007090, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011268, “Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011268.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011268" title: "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011268" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "pressure sensor" - "vent valve" - "plant vacuum supply" - "pressure sensing" - "release control" - "tool changing" --- # Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007090, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011268 Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011268 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The pressure sensor is tapped into the line between the plant vacuum connection and the suction cup and reads the pressure of the whole circuit. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0013] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0014] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0015] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0016] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0017] - The workpiece is held until the vent valve has opened the circuit. [0018] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0020] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007090, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011268 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011268 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one pressure sensor and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011268", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 885 }, "figures": [], "files": [ { "bytes": 16979, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "128b93eb5892cb43650590b25116ad55fc25e3995c1f425304c05fd8b673253b" }, { "bytes": 6806, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "03641bb9b492b6cc5df488af63e5d9568806c71053f47c0930654b81c30ed4d2" }, { "bytes": 6493, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b2b4b2588829f1859fa5f26ebe8a6b142946c18691cc966edae61ea1ec377ce6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011268/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "pressure sensor", "vent valve", "plant vacuum supply", "pressure sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011268", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007090", "title": "Single cup vacuum gripper, plant vacuum fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7aeb-8dc1-057d1b814d21" } 5nrmFMTG4xzYF6EjQBZcjXsWh7I9OA69dcT6xy1bVt+4FSWhtJAaiJ6999VklhNgq3kT19IMxGEFUkV+i8mZCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5nrmFMTG4xzYF6EjQBZcjXsWh7I9OA69dcT6xy1bVt+4FSWhtJAaiJ6999VklhNgq3kT19IMxGEFUkV+i8mZCw== {"files":[{"bytes":17201,"name":"index.html","sha256":"f373321b7db8acf9e43c52d8aa2650dd0c3ba314e59ad8f5f04d91e31d5aec01"},{"bytes":6948,"name":"publication.md","sha256":"ea67e21bbaec8738f9f274d3215ea1aa41f7944dafba9b924036f3a2e2e2438b"},{"bytes":6666,"name":"publication.txt","sha256":"71eedd8c71f1747f98517792fecb318ae67251dde702a61c5dbaed9f42ee636a"},{"bytes":2797,"name":"manifest.json","sha256":"43e3ec6da83e982e709c8e03f774d6a8ed7bcd6a529a0b60628ec37d8e746b53"},{"bytes":89,"name":"manifest.sig","sha256":"78da58978d1040b069571ec6b12f61eca98d00ddce3f251a09117eb1f80ad1b8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"75f316b5416f012390e6bb8cc18189a8522baec9c6f8cf414bc3fc28ffad0e11"}],"publication_id":"OT-2026-000011269"} Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011269
OpenTechnical
This publication supersedes OT-2026-000007091. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011269

Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
71eedd8c71f1747f98517792fecb318ae67251dde702a61c5dbaed9f42ee636a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0017]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0018]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0019]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007091, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common.

Publication information

Citation

OpenTechnical Publication OT-2026-000011269, “Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011269.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011269" title: "Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011269" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "vent valve" - "common isolation" - "compressed air supply" - "drop release" - "electric actuation" --- # Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007091, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. OPENTECHNICAL PUBLICATION OT-2026-000011269 Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011269 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0017] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0018] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0019] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007091, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011269 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011269 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011269", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 926 }, "figures": [], "files": [ { "bytes": 17201, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f373321b7db8acf9e43c52d8aa2650dd0c3ba314e59ad8f5f04d91e31d5aec01" }, { "bytes": 6948, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ea67e21bbaec8738f9f274d3215ea1aa41f7944dafba9b924036f3a2e2e2438b" }, { "bytes": 6666, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "71eedd8c71f1747f98517792fecb318ae67251dde702a61c5dbaed9f42ee636a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011269/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "vent valve", "common isolation", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011269", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007091", "title": "Single cup vacuum gripper, common isolation valve, pump fed, vented before set-down, on a tool changer", "uuid": "01a0ae6c-5410-76b7-966e-d6bcd962173f" } Sh4tt2unQAGjZIy+Bxgk8ALw22cZi3M5rldhljtqhbKCkS70IoRIFD+BbvtX/0v2sJFOurMdj+fqSDVDe/7BBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Sh4tt2unQAGjZIy+Bxgk8ALw22cZi3M5rldhljtqhbKCkS70IoRIFD+BbvtX/0v2sJFOurMdj+fqSDVDe/7BBw== {"files":[{"bytes":17093,"name":"index.html","sha256":"c271fbaba8f23a663dfc2c5cc342fb239e758a1dd2ab9f556a7367a47c647cff"},{"bytes":6914,"name":"publication.md","sha256":"ba04c75fc0cf944ddeb51cff0e4974a3b8b0ce7700caf8b2f6659f3a5d53dcfc"},{"bytes":6621,"name":"publication.txt","sha256":"24b01472a53296570e00d5d7d960417796c7455b2b1e5e8cc0502958e65a35f3"},{"bytes":2724,"name":"manifest.json","sha256":"44fe496c3d34f5cb02294b9bbd7f42cca8a90a3be6c8baaf1b6df3f1cabec97e"},{"bytes":89,"name":"manifest.sig","sha256":"b678eba32ba6938f2f10fd168390c4be830d721c5db46b327ea460dba70d370f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e46a9508624b8ac1c26ae7910e40bc42c8ba3d4825d577ff3034c81ca440a14e"}],"publication_id":"OT-2026-000011270"} Foam pad vacuum gripper, four zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011270
OpenTechnical
This publication supersedes OT-2026-000007092. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011270

Foam pad vacuum gripper, four zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
24b01472a53296570e00d5d7d960417796c7455b2b1e5e8cc0502958e65a35f3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007092, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011270, “Foam pad vacuum gripper, four zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011270.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011270" title: "Foam pad vacuum gripper, four zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011270" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Foam pad vacuum gripper, four zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007092, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011270 Foam pad vacuum gripper, four zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011270 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007092, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011270 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011270 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four zone branches and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011270", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 932 }, "figures": [], "files": [ { "bytes": 17093, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c271fbaba8f23a663dfc2c5cc342fb239e758a1dd2ab9f556a7367a47c647cff" }, { "bytes": 6914, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ba04c75fc0cf944ddeb51cff0e4974a3b8b0ce7700caf8b2f6659f3a5d53dcfc" }, { "bytes": 6621, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "24b01472a53296570e00d5d7d960417796c7455b2b1e5e8cc0502958e65a35f3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011270/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011270", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007092", "title": "Foam pad vacuum gripper, four zone face, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-73e5-8c30-f97030c20c01" } C8N2pXglno24BzG6C1TKvhgW1Rw5nHJmL4nr+L+saSyI81g75DzWKK0BuhG/tu3zHUh/st0t4jmS2lfGUvC5Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: C8N2pXglno24BzG6C1TKvhgW1Rw5nHJmL4nr+L+saSyI81g75DzWKK0BuhG/tu3zHUh/st0t4jmS2lfGUvC5Cw== {"files":[{"bytes":17281,"name":"index.html","sha256":"e01823a9ac6b5360734ebc101bab26859b3b12a055bec72e05ec4a31d3ae7a78"},{"bytes":7032,"name":"publication.md","sha256":"0156a020bf9a2e6a38c8029222b69f7bf42d3a2ae966bdd31a7d48b5765e5c2f"},{"bytes":6720,"name":"publication.txt","sha256":"881f4d0f436bf95b3dff4943944f89d09c6305089faf0bba4a81404f5ed0f621"},{"bytes":2810,"name":"manifest.json","sha256":"582c28df16eda5c61b6a9c54a8a1df1e490f156c8a61fe3762320d4e4f0a8048"},{"bytes":89,"name":"manifest.sig","sha256":"a9386871deda62ee3ff664de1226a1e5154de2132b3ab9dab624adc257fc926f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6e27b0e01712954bb98db09712a4d75b795ec620c2e9beb6208e19fe9f56a3f5"}],"publication_id":"OT-2026-000011271"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011271
OpenTechnical
This publication supersedes OT-2026-000007093. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011271

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
881f4d0f436bf95b3dff4943944f89d09c6305089faf0bba4a81404f5ed0f621

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007093, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011271, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011271.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011271" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011271" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007093, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011271 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011271 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007093, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011271 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011271 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007094. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011272

Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d5fa34c21e92d4394e090dc087f0785d9320a0b595ffe3ea8a32d7929492b5ac

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007094, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011272, “Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011272.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011272" title: "Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011272" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "electric actuation" --- # Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007094, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011272 Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011272 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007094, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011272 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011272 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011272", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 932 }, "figures": [], "files": [ { "bytes": 17237, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e6a0fcad749b5f13856cc63ef2cb56b8df4d70e881c647636bc6d5aa8e3d9fe6" }, { "bytes": 6947, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "56a9f154fcb5a8fa2d6a93354fb88b671bf971e1e817c26a92f572716ce44e94" }, { "bytes": 6646, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d5fa34c21e92d4394e090dc087f0785d9320a0b595ffe3ea8a32d7929492b5ac" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011272/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "drop release", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011272", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007094", "title": "Single cup vacuum gripper, pump fed, supply line pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae6c-5410-714c-b592-c210698fd167" } xq2JBaOBmppMRAyeEA/So8AVposcqzEr4+SalPoBMmwwusvI8EPLrZZVdeyo6e7EIu5CCXSAqJo0hSiUPyAkAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xq2JBaOBmppMRAyeEA/So8AVposcqzEr4+SalPoBMmwwusvI8EPLrZZVdeyo6e7EIu5CCXSAqJo0hSiUPyAkAQ== {"files":[{"bytes":17712,"name":"index.html","sha256":"7b586861002ceed264968b6e2493e3801db3d54aee0d083c3d3a7233b4d5e950"},{"bytes":7332,"name":"publication.md","sha256":"12c5c3a1f3acc130c50f2cf7e7de69699ba1dea644407efd9a075a7f36337f59"},{"bytes":7021,"name":"publication.txt","sha256":"337cecfde62c48d6388c5bdb1f827f934ca91be16c55adbc16ff9e8349def7eb"},{"bytes":2776,"name":"manifest.json","sha256":"332b90f6854189bd1849fc8bb9128bf0f41b53d70126c02a1cd390eeef43bb11"},{"bytes":89,"name":"manifest.sig","sha256":"656f5397cd0d6a8011d17f2a91d4f14dd856b8a865ba001645b6276500255229"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9effb2bb728143f909e0f4cacdff24826e14fc60c61d7e402fa9c89e00bb0988"}],"publication_id":"OT-2026-000011273"} Single cup vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011273
OpenTechnical
This publication supersedes OT-2026-000007095. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011273

Single cup vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
337cecfde62c48d6388c5bdb1f827f934ca91be16c55adbc16ff9e8349def7eb

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007095, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011273, “Single cup vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011273.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011273" title: "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011273" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007095, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011273 Single cup vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011273 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the suction cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007095, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011273 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011273 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one pressure sensor and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011273", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 983 }, "figures": [], "files": [ { "bytes": 17712, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7b586861002ceed264968b6e2493e3801db3d54aee0d083c3d3a7233b4d5e950" }, { "bytes": 7332, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "12c5c3a1f3acc130c50f2cf7e7de69699ba1dea644407efd9a075a7f36337f59" }, { "bytes": 7021, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "337cecfde62c48d6388c5bdb1f827f934ca91be16c55adbc16ff9e8349def7eb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011273/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011273", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007095", "title": "Single cup vacuum gripper, three stage ejector, supply line pressure sensor, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7ea4-8770-133c1174fa07" } qpjdXBqWMjLK4lIC60I0/YLb51OYSOZGYqak1iVLWROzvAV6kR15uRCTDJMxQ/15GFpf6pJ+du3EO46ZbhcdBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qpjdXBqWMjLK4lIC60I0/YLb51OYSOZGYqak1iVLWROzvAV6kR15uRCTDJMxQ/15GFpf6pJ+du3EO46ZbhcdBw== {"files":[{"bytes":17002,"name":"index.html","sha256":"ac639837a4842c9faafd038503fc0d50f480fcfce902f59a9c96352dede1da0e"},{"bytes":6836,"name":"publication.md","sha256":"009937b9ac6e045fea4671fabdf72d91d81886bb239bba0bcc6651bb51971e02"},{"bytes":6579,"name":"publication.txt","sha256":"6c9bf73b5cb809cf36d25ce66d305e8c534de7e7cc3fc324434deaf14b62b0ae"},{"bytes":2696,"name":"manifest.json","sha256":"b8d6fc40bf2e7e59191ea71109a2569da1c96fe7f0e259769dadec9fc145bb4c"},{"bytes":89,"name":"manifest.sig","sha256":"81c27f2f87661575202af03fd0068549df02b9c0856445fc24ec9e766dcf9242"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1396b2c3fb3fd447ff148854918cc04bb3599bca4cf87ccf8ab7fde921c225d3"}],"publication_id":"OT-2026-000011274"} Foam pad vacuum gripper, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011274
OpenTechnical
This publication supersedes OT-2026-000007096. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011274

Foam pad vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
6c9bf73b5cb809cf36d25ce66d305e8c534de7e7cc3fc324434deaf14b62b0ae

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007096, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011274, “Foam pad vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011274.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011274" title: "Foam pad vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011274" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Foam pad vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007096, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011274 Foam pad vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011274 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007096, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011274 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011274 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011274", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 924 }, "figures": [], "files": [ { "bytes": 17002, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ac639837a4842c9faafd038503fc0d50f480fcfce902f59a9c96352dede1da0e" }, { "bytes": 6836, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "009937b9ac6e045fea4671fabdf72d91d81886bb239bba0bcc6651bb51971e02" }, { "bytes": 6579, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6c9bf73b5cb809cf36d25ce66d305e8c534de7e7cc3fc324434deaf14b62b0ae" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011274/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011274", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007096", "title": "Foam pad vacuum gripper, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-75e7-acca-5dae5b24ae4d" } EG5Wp1s0lIjPuW49UjlUWgGiDFSqp9/Tdnyz+jeVieN4ndwQ39O25MpnT0exEqC/0OBQFAfIf380aUnQ9sk0Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EG5Wp1s0lIjPuW49UjlUWgGiDFSqp9/Tdnyz+jeVieN4ndwQ39O25MpnT0exEqC/0OBQFAfIf380aUnQ9sk0Dw== {"files":[{"bytes":16041,"name":"index.html","sha256":"a477fdecdb2f6fc32160a1c503d56750d5666bd744b9362cff420f03d4f476bf"},{"bytes":5955,"name":"publication.md","sha256":"c5347bd606d274c25c1b682423fcba3f4d7441b116f90aa66c34c8bf0cff4fb6"},{"bytes":5661,"name":"publication.txt","sha256":"84fd74cda88d95e9a7200b004feb0bb6b211e64507b1f2c29745de3e5d94ea3c"},{"bytes":2774,"name":"manifest.json","sha256":"0aabdd25fa89b6e60fd44e6c5f640a89cd3427d4ed4abeb3dd80bf8484110141"},{"bytes":89,"name":"manifest.sig","sha256":"76a17ec475e547b165ae948ef6f3a94e098d5f39be6693e023cdf0262a9bcd58"},{"bytes":227,"name":"manifest.sig.txt","sha256":"37f4ba8b0ba7401b1dbd2fb2e83a593995e7582abff47fde0f838081d375da74"}],"publication_id":"OT-2026-000011275"} Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down - OpenTechnical OT-2026-000011275
OpenTechnical
This publication supersedes OT-2026-000007098. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011275

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
84fd74cda88d95e9a7200b004feb0bb6b211e64507b1f2c29745de3e5d94ea3c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007098, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011275, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011275.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011275" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011275" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "vent valve" - "compressed air supply" - "drop release" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007098, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011275 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011275 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007098, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011275 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011275 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011275", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 767 }, "figures": [], "files": [ { "bytes": 16041, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a477fdecdb2f6fc32160a1c503d56750d5666bd744b9362cff420f03d4f476bf" }, { "bytes": 5955, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c5347bd606d274c25c1b682423fcba3f4d7441b116f90aa66c34c8bf0cff4fb6" }, { "bytes": 5661, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "84fd74cda88d95e9a7200b004feb0bb6b211e64507b1f2c29745de3e5d94ea3c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011275/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "vent valve", "compressed air supply", "drop release", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011275", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007098", "title": "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, vented before set-down", "uuid": "01a0ae6c-5410-7871-87e6-44da68e42558" } 4CTQSvd5T/U41DBbc6kD8cGU81UV6I9jSjkwXXZI1klFsgcf73qI1DeAPdteSEUulmGPsNitiaySrG7Ac14ACA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4CTQSvd5T/U41DBbc6kD8cGU81UV6I9jSjkwXXZI1klFsgcf73qI1DeAPdteSEUulmGPsNitiaySrG7Ac14ACA== {"files":[{"bytes":16189,"name":"index.html","sha256":"69d8a13738c626ef92a4e004ff1f6bd4516a5c64076926ed26c2737fbda1f25a"},{"bytes":6123,"name":"publication.md","sha256":"6afd37fbdc200a2f9e8f5867506399e15ce7c269d6e17a48b32528f47b213f95"},{"bytes":5858,"name":"publication.txt","sha256":"194fc185ded65d7aeb5ea0430f7e65ab95706617fdd7d92b87a1dfd57957e401"},{"bytes":2724,"name":"manifest.json","sha256":"84bfd47c89fc7349db7fbf30c6cecd3056aeb196e7c8693e6e897dff3b85948a"},{"bytes":89,"name":"manifest.sig","sha256":"5279aedc405c8fa5e04516e96ad0e4a78ea91e1224da096753418ae645919a39"},{"bytes":227,"name":"manifest.sig.txt","sha256":"efb773d7e024ea9e46a855fe8407407f6984e3aa5b1f00658956b7ca3c803679"}],"publication_id":"OT-2026-000011276"} Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011276
OpenTechnical
This publication supersedes OT-2026-000007099. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011276

Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
194fc185ded65d7aeb5ea0430f7e65ab95706617fdd7d92b87a1dfd57957e401

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007099, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011276, “Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011276.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011276" title: "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011276" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007099, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011276 Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011276 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007099, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011276 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011276 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump, one contact detector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011276", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 23, "words": 792 }, "figures": [], "files": [ { "bytes": 16189, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "69d8a13738c626ef92a4e004ff1f6bd4516a5c64076926ed26c2737fbda1f25a" }, { "bytes": 6123, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6afd37fbdc200a2f9e8f5867506399e15ce7c269d6e17a48b32528f47b213f95" }, { "bytes": 5858, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "194fc185ded65d7aeb5ea0430f7e65ab95706617fdd7d92b87a1dfd57957e401" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011276/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "contact detector", "vent valve", "contact sensing", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011276", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007099", "title": "Single bellows cup vacuum gripper, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-72d0-be1e-ed4a44a64a20" } OxMQBiif5A65A28lqAhw6yd6YexbUJbpcqe0dPw3cJpmoyRIErN5PuKS/jLg+6mFMI9spd9CJbhgXmvgTU5UBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OxMQBiif5A65A28lqAhw6yd6YexbUJbpcqe0dPw3cJpmoyRIErN5PuKS/jLg+6mFMI9spd9CJbhgXmvgTU5UBw== {"files":[{"bytes":14708,"name":"index.html","sha256":"a385d43ac5686db4833304904251ab0de968c65ee474114125e917dbb852ccbf"},{"bytes":4946,"name":"publication.md","sha256":"dd0bbbff79cf6f0a11883701f082df4f578660830ac86914637ea048100f8bd4"},{"bytes":4840,"name":"publication.txt","sha256":"c5ed5350317a3c6ff4f45999ad7d29d31a45525b457b0c4b69adefee9548662e"},{"bytes":2447,"name":"manifest.json","sha256":"da1e9057e29c61c306d83506820fcc2162d125dc6124390d616ace189dc77a9b"},{"bytes":89,"name":"manifest.sig","sha256":"01290808b5bfc1002a45799ae7269e9b0b0f9a3ba732617858262d0956804140"},{"bytes":227,"name":"manifest.sig.txt","sha256":"eacc6ef1fea83099295969931f27be100d997d1138df8ae58e1ec121a47df7b3"}],"publication_id":"OT-2026-000011277"} Two finger electric gripper, on a tool changer - OpenTechnical OT-2026-000011277
OpenTechnical
This publication supersedes OT-2026-000007100. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011277

Two finger electric gripper, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Position and Presence Sensing, Tool Changers
Document SHA-256
c5ed5350317a3c6ff4f45999ad7d29d31a45525b457b0c4b69adefee9548662e

Abstract

A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0005]The gripper fingers are carried on the tool side of the tool-change interface.

[0006]The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers.

[0007]The robot side of the tool-change interface is bolted to the robot flange.

[0008]The electric finger actuator is supplied from the electrical supply of the cell.

[0009]The contact detector reports to the cell controller.

3. Operating sequence and conditions

[0010]

  • After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller.

[0011]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator.

[0012]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0013]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator.

[0014]The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0015]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected).

[0016]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0017]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0018]This publication supersedes OT-2026-000007100, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit.

Publication information

Citation

OpenTechnical Publication OT-2026-000011277, “Two finger electric gripper, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011277.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011277" title: "Two finger electric gripper, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011277" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" keywords: - "mechanical gripper" - "tool-change interface" - "gripper finger" - "contact detector" - "contact sensing" - "electric actuation" - "mechanical gripping" - "tool changing" --- # Two finger electric gripper, on a tool changer ## Abstract A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0014] The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). [0016] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0018] This publication supersedes OT-2026-000007100, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit. OPENTECHNICAL PUBLICATION OT-2026-000011277 Two finger electric gripper, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011277 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The contact detector reports to the cell controller. 3. Operating sequence and conditions [0010] - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. [0011] - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. [0012] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0013] - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0014] The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0015] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). [0016] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0017] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0018] This publication supersedes OT-2026-000007100, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011277 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011277 { "abstract": "A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011277", "categories": [ "robotics-automation/end-effectors/mechanical-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 18, "words": 612 }, "figures": [], "files": [ { "bytes": 14708, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a385d43ac5686db4833304904251ab0de968c65ee474114125e917dbb852ccbf" }, { "bytes": 4946, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dd0bbbff79cf6f0a11883701f082df4f578660830ac86914637ea048100f8bd4" }, { "bytes": 4840, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c5ed5350317a3c6ff4f45999ad7d29d31a45525b457b0c4b69adefee9548662e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011277/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "mechanical gripper", "tool-change interface", "gripper finger", "contact detector", "contact sensing", "electric actuation", "mechanical gripping", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011277", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007100", "title": "Two finger electric gripper, on a tool changer", "uuid": "01a0ae6c-5410-711b-84f6-b2bd38b7cde1" } afIcdEi3AAzwVAC9rh2KK12GxqY74Jiff25WdwT33uc9+xQAiR0SZTFFIG5QxAtruC4kol//lj0KQyGi7xn2CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: afIcdEi3AAzwVAC9rh2KK12GxqY74Jiff25WdwT33uc9+xQAiR0SZTFFIG5QxAtruC4kol//lj0KQyGi7xn2CQ== {"files":[{"bytes":15607,"name":"index.html","sha256":"238cb73c8c2fa90b934ff04ed9573e1ec222cfd9c844250f6178a2f9691a96b5"},{"bytes":5532,"name":"publication.md","sha256":"4811b80fb65a49e71e3da5728b5707f9f048b3a0bb843c49751de2d4afa891c3"},{"bytes":5284,"name":"publication.txt","sha256":"d256e8592631ffeeff9ac27c78b134dffc3231701de94fca7ef6abf008844e67"},{"bytes":2673,"name":"manifest.json","sha256":"7136ff80990aa7d6abe5818b0784f07eaea16cea75b0bb342fa5ebe05305d276"},{"bytes":89,"name":"manifest.sig","sha256":"cf8975db8e09aa753a8fa70df34c733e856e5b409831bfac3e94f1e85d23b20d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"43555876adb27c85dc9775f6cfbf7d8e337dceef07ba860a73f7857f46d5234e"}],"publication_id":"OT-2026-000011278"} Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down - OpenTechnical OT-2026-000011278
OpenTechnical
This publication supersedes OT-2026-000007101. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011278

Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d256e8592631ffeeff9ac27c78b134dffc3231701de94fca7ef6abf008844e67

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007101, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011278, “Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011278.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011278" title: "Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011278" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "vacuum" --- # Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007101, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011278 Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011278 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007101, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011278 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011278 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007102. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011279

Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
d7159637680f170e1e6481bfe0eb32bf161268f8dff2d98f6776f76910aaede7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007102, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011279, “Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011279.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011279" title: "Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011279" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" - "tool changing" --- # Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007102, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011279 Single cup vacuum gripper, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011279 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007102, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011279 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011279 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one vent valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007103. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011280

Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
db23fc418a2a0f2f2bcf4398a135e0e85b248e377e087d8c8bcbc64494f1f472

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007103, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011280, “Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011280.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011280" title: "Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011280" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "vent valve" - "electric actuation" - "release control" - "vacuum" --- # Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007103, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011280 Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011280 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007103, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011280 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011280 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011280", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 725 }, "figures": [], "files": [ { "bytes": 15661, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9da1d44cdba069c74317074f8f2c608254f1a637fa7c155a3637ed0902cac2df" }, { "bytes": 5586, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6170163ae975351142e0065e9fd72d5151031e7a961670fd5619a2fb59d915c9" }, { "bytes": 5338, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "db23fc418a2a0f2f2bcf4398a135e0e85b248e377e087d8c8bcbc64494f1f472" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011280/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "vent valve", "electric actuation", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011280", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007103", "title": "Six pad foam vacuum gripper, six outlet manifold, pump fed, vented after set-down", "uuid": "01a0ae6c-5410-7254-810e-4b0e293ef2c8" } oYj7c9Q79sKH+gYr00X79y060mRfFbJyosTUW4ASuieTUAe2OQK9cvWn7PPqHJu/fkn3Q03kH18/sHWJmm6vDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: oYj7c9Q79sKH+gYr00X79y060mRfFbJyosTUW4ASuieTUAe2OQK9cvWn7PPqHJu/fkn3Q03kH18/sHWJmm6vDQ== {"files":[{"bytes":17515,"name":"index.html","sha256":"24039ec67406009dea0536bf0b3ecbecec27a2edaa6c22411a90dce14d61e0c0"},{"bytes":7232,"name":"publication.md","sha256":"5a5dbd4064185c59beffde4338f9e0ad15f3c3a7157614868b5d8b81edb74232"},{"bytes":6927,"name":"publication.txt","sha256":"48f3aab8c1e6363dac66742a03e561dcf42f5fab26d22c688038ede2e90d8c44"},{"bytes":2783,"name":"manifest.json","sha256":"a89f6dcf50512ff123dfd8d430afe1698e0c21b59ecf1ddc5e71d7980fa9967d"},{"bytes":89,"name":"manifest.sig","sha256":"9373569ee6e9404360e676130441e6fdf7ddb90b5558e06bf4269e818857fca4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"40eb317fd87767dc92a5f248a40a2cac6565b43dfa6fdf009b0e313c469ba321"}],"publication_id":"OT-2026-000011281"} Two pad foam vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000011281
OpenTechnical
This publication supersedes OT-2026-000007104. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011281

Two pad foam vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
48f3aab8c1e6363dac66742a03e561dcf42f5fab26d22c688038ede2e90d8c44

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0018]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007104, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011281, “Two pad foam vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011281.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011281" title: "Two pad foam vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011281" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "drop release" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007104, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011281 Two pad foam vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011281 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0018] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007104, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011281 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011281 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011281", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 972 }, "figures": [], "files": [ { "bytes": 17515, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "24039ec67406009dea0536bf0b3ecbecec27a2edaa6c22411a90dce14d61e0c0" }, { "bytes": 7232, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5a5dbd4064185c59beffde4338f9e0ad15f3c3a7157614868b5d8b81edb74232" }, { "bytes": 6927, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "48f3aab8c1e6363dac66742a03e561dcf42f5fab26d22c688038ede2e90d8c44" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011281/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "drop release", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011281", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007104", "title": "Two pad foam vacuum gripper, two outlet manifold, single stage ejector, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae6c-5410-7a6f-8376-fd6c3b11c0b4" } X0wIeTOZU2FwKyiiH7wubGR18cyXqZ2s7SHFSCiynbAS4ExyIWrITd7Qyh/bwYZVvjcnzHB1EKh0z+iaD1EpDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: X0wIeTOZU2FwKyiiH7wubGR18cyXqZ2s7SHFSCiynbAS4ExyIWrITd7Qyh/bwYZVvjcnzHB1EKh0z+iaD1EpDg== {"files":[{"bytes":18606,"name":"index.html","sha256":"df19ed51c4602fa9858d0f6f940f2d32a5e4dba1b0a29556b3155277dbba7207"},{"bytes":7976,"name":"publication.md","sha256":"928733f2f9339e7600c4963f1cf364b1936865c3d546a1f36ed18b0af76b584d"},{"bytes":7640,"name":"publication.txt","sha256":"ed0611a8c5e9dbe7bf5dd6a1830765d1ab6c5e6dd482e4a2edc2350c2ea0f3ca"},{"bytes":2836,"name":"manifest.json","sha256":"f73c6c2150a07f3d380f86499192670a6cd50bbfda4226a5c7f65863d13e4cae"},{"bytes":89,"name":"manifest.sig","sha256":"7117064f0ce3e362f00fe6ec4d9b1720124299981e3d5ef3e06cd45cce3b1fa2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"09876e585e5d1cc154324a89829803bdaaa454c4d0efc73faf0d07ec7bcfba14"}],"publication_id":"OT-2026-000011282"} Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011282
OpenTechnical
This publication supersedes OT-2026-000007105. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011282

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ed0611a8c5e9dbe7bf5dd6a1830765d1ab6c5e6dd482e4a2edc2350c2ea0f3ca

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000007105, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011282, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011282.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011282" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011282" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000007105, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011282 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011282 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000007105, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011282 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011282 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold, one pressure sensor, one contact detector and one vent valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011282", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1066 }, "figures": [], "files": [ { "bytes": 18606, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "df19ed51c4602fa9858d0f6f940f2d32a5e4dba1b0a29556b3155277dbba7207" }, { "bytes": 7976, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "928733f2f9339e7600c4963f1cf364b1936865c3d546a1f36ed18b0af76b584d" }, { "bytes": 7640, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ed0611a8c5e9dbe7bf5dd6a1830765d1ab6c5e6dd482e4a2edc2350c2ea0f3ca" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011282/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011282", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007105", "title": "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7014-a15d-30056076f125" } OvI4PP8QI+7q4/L2+ZVcAxnFkSIgRL9lPl3HJ3Ikt08pDmLIpuZUvISe0VyjdPLwdhELRYYLOcXzOQQ9C2QWAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OvI4PP8QI+7q4/L2+ZVcAxnFkSIgRL9lPl3HJ3Ikt08pDmLIpuZUvISe0VyjdPLwdhELRYYLOcXzOQQ9C2QWAA== {"files":[{"bytes":16174,"name":"index.html","sha256":"98ba3396dca59967c6fd2f7a690137a9ee0c5e9d7543ac620b0539291004d8e5"},{"bytes":6061,"name":"publication.md","sha256":"f0301572823d8d35257da8beab1b57a685851df64402dcf6ef41b4093032f537"},{"bytes":5769,"name":"publication.txt","sha256":"6b1dd7860856da4164a3bc9b951084be2dc55af25b6d58b6eee9e401a7254dff"},{"bytes":2728,"name":"manifest.json","sha256":"7b4f725300216fa58f59b9ea7d5cf24eef38ca16961306db320f659b562aae5d"},{"bytes":89,"name":"manifest.sig","sha256":"ef74ea33a1da19c2f8ca9f8563f0dcf451bfd6443cf9786e394929062733e20e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4dfaf67fc3b7373b2599bea14d66e600ef12f1c25933921db28f1f0ce643c0e3"}],"publication_id":"OT-2026-000011283"} Two cup vacuum gripper, two outlet manifold, two stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000011283
OpenTechnical
This publication supersedes OT-2026-000007106. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011283

Two cup vacuum gripper, two outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
6b1dd7860856da4164a3bc9b951084be2dc55af25b6d58b6eee9e401a7254dff

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007106, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011283, “Two cup vacuum gripper, two outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011283.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011283" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011283" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007106, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011283 Two cup vacuum gripper, two outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011283 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007106, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011283 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011283 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000007107. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011284

Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
99f8873b9be32aa3251603e873f432101bbdccadfb10b4f478806baf204325aa

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007107, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011284, “Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011284.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011284" title: "Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011284" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007107, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011284 Foam pad vacuum gripper, two zone face, single stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011284 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007107, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011284 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011284 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, two zone branches, one contact detector and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007108. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011285

Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
3a032f9ae4e080dd504309f78a6e1b2db44e8f97e1ea8d32fdda3f75ba79ab95

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0020]

  • The workpiece is held until the vent valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007108, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011285, “Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011285.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011285" title: "Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011285" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" - "pressure sensing" - "release control" --- # Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007108, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011285 Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011285 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the vacuum pump and the foam pad and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0020] - The workpiece is held until the vent valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007108, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011285 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011285 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011285", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 944 }, "figures": [], "files": [ { "bytes": 17304, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "517aec8d9517d9f2d1428a153503bd364bef449c7c934384bc581a6791b7a077" }, { "bytes": 7008, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8ad1392ceecfa132bff61bec7e889a49f87d7e5a485b094a12610a5cce5be8cf" }, { "bytes": 6722, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3a032f9ae4e080dd504309f78a6e1b2db44e8f97e1ea8d32fdda3f75ba79ab95" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011285/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "pressure sensor", "vent valve", "compressed air supply", "electric actuation", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011285", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007108", "title": "Foam pad vacuum gripper, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7df4-924e-4ef31418027c" } FT6vuQBJkjZiv2MFVS87zMDah7AM2KFX2mRP+33DZCqq7BUfKfZQ6GfFtKsnNn2cgH35TXgZVIO3QQfSBFqwCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FT6vuQBJkjZiv2MFVS87zMDah7AM2KFX2mRP+33DZCqq7BUfKfZQ6GfFtKsnNn2cgH35TXgZVIO3QQfSBFqwCA== {"files":[{"bytes":17603,"name":"index.html","sha256":"1524d9c6d756e7c67b67133fb8b424f8f9665f302507ff374aa0204b4a534471"},{"bytes":7271,"name":"publication.md","sha256":"a2f706387a3e3d791eed42548ced4d8273d744fa09e36b1657aa07233d6d3763"},{"bytes":6976,"name":"publication.txt","sha256":"c981b94b9c4b622e884837ddef1a733cc0d03800a40b59b7c33aa88de380eb6e"},{"bytes":2767,"name":"manifest.json","sha256":"7e8d0e4d7a9cdc4df117905ebb5c5ef87ece6b04b334175ebfb1eab075a5da7b"},{"bytes":89,"name":"manifest.sig","sha256":"058c133a8ceb9d05bfed4b8685771e34584d514fa9ed164c4fd585f7e83e3809"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c8b8bc4631db063841ae0bd4523d3489fb15d466e0ec747ba91fc86cdaf5f6cf"}],"publication_id":"OT-2026-000011286"} Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011286
OpenTechnical
This publication supersedes OT-2026-000007109. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011286

Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c981b94b9c4b622e884837ddef1a733cc0d03800a40b59b7c33aa88de380eb6e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007109, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011286, “Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011286.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011286" title: "Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011286" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "zone branch" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007109, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011286 Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011286 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The four zone branches are taken from a branch junction on the isolation valve outlet, so that each branch carries the vacuum of its own zone only. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007109, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011286 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011286 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one ejector, one isolation valve, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011286", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 979 }, "figures": [], "files": [ { "bytes": 17603, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1524d9c6d756e7c67b67133fb8b424f8f9665f302507ff374aa0204b4a534471" }, { "bytes": 7271, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a2f706387a3e3d791eed42548ced4d8273d744fa09e36b1657aa07233d6d3763" }, { "bytes": 6976, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c981b94b9c4b622e884837ddef1a733cc0d03800a40b59b7c33aa88de380eb6e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011286/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "zone branch", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011286", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007109", "title": "Four cup vacuum gripper, four zone face, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7358-ac7b-330d8aa7d10d" } hJp/cbrnQytf+yfZpkrrK3oId2kRYiVvjLVlK/xzulh6WjUeDrrKJAEoU2di6U4mi2cKCw4aifmpGTdP1pWWDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hJp/cbrnQytf+yfZpkrrK3oId2kRYiVvjLVlK/xzulh6WjUeDrrKJAEoU2di6U4mi2cKCw4aifmpGTdP1pWWDg== {"files":[{"bytes":17342,"name":"index.html","sha256":"06346390ca2846b12de3cebea94580ad1f909da8e4998229df6a0ab4383a21d9"},{"bytes":7111,"name":"publication.md","sha256":"d10985e6a57d2064f1b1554eefcb037d9d0fa62ead837d0dc5e4fc9d5cba1aea"},{"bytes":6841,"name":"publication.txt","sha256":"e34ff3118d618ef76af57b705a558c95051b317503b91a1758eaf1b0d5e1b26b"},{"bytes":2742,"name":"manifest.json","sha256":"b1a45746ee240b393fff0c34485809d322034aaa2f8473d3db11ae381200e2af"},{"bytes":89,"name":"manifest.sig","sha256":"78c37098a909e6f6c8aefee92f9652fbcad06b3b8c501b25f596ff09fa7ce05f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"26b4b9ee6ddfcf911013900a52652432608a16c454aaac4fa3316834f685f94c"}],"publication_id":"OT-2026-000011287"} Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011287
OpenTechnical
This publication supersedes OT-2026-000007110. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011287

Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
e34ff3118d618ef76af57b705a558c95051b317503b91a1758eaf1b0d5e1b26b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007110, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011287, “Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011287.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011287" title: "Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011287" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007110, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011287 Four cup vacuum gripper, four zone face, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011287 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007110, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011287 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011287 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007111. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011288

Single cup vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
94b7a14405de55345d3d0e1dfcfff7e739dbb2da6d8a7ecc27c19e8b0bf39e99

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0006]The suction cup is carried on the tool side of the tool-change interface.

[0007]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0008]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0009]The robot side of the tool-change interface is bolted to the robot flange.

[0010]The blow-off valve is fed from the compressed air supply of the cell.

[0011]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0012]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0013]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0014]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0015]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0016]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0017]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0018]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0019]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0020]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0021]This publication supersedes OT-2026-000007111, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011288, “Single cup vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011288.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011288" title: "Single cup vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011288" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Single cup vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0018] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0021] This publication supersedes OT-2026-000007111, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011288 Single cup vacuum gripper, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011288 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0006] The suction cup is carried on the tool side of the tool-change interface. [0007] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0008] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0009] The robot side of the tool-change interface is bolted to the robot flange. [0010] The blow-off valve is fed from the compressed air supply of the cell. [0011] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0012] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0013] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0014] - The workpiece is held until the blow-off valve has opened the circuit. [0015] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0017] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0018] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0019] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0020] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0021] This publication supersedes OT-2026-000007111, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011288 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011288 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000007112. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011289

Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
126e2afee91f5551506c8dab68a070c8b2180671ec4663e28bbd716125dea6e3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0012]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0019]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0020]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0026]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007112, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007461.

Publication information

Citation

OpenTechnical Publication OT-2026-000011289, “Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011289.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011289" title: "Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011289" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "zone branch" - "vent valve" - "compressed air supply" - "electric actuation" - "release control" --- # Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007112, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007461. OPENTECHNICAL PUBLICATION OT-2026-000011289 Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011289 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0012] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valves, the vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0019] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0020] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valves, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0026] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007112, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); the same corrected configuration also replaces OT-2026-000007461. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011289 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011289 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four isolation valves, four zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011289", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1062 }, "figures": [], "files": [ { "bytes": 18159, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f59b37f91ddeae35a010eef7870c89776bdc538545dc65cd5671caca97664fc4" }, { "bytes": 7736, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cb74f1ae455a361b95094a5d82f8ddc69097349d3d4095cd7f572f20580bb49b" }, { "bytes": 7451, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "126e2afee91f5551506c8dab68a070c8b2180671ec4663e28bbd716125dea6e3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011289/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "zone branch", "vent valve", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011289", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007112", "title": "Four cup vacuum gripper, four zone face, per zone isolation, pump fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7746-bb01-f673f6e4936c" } AB2x2h4298i7SaGspFcUbjZOjLb6yN3kY/5/QZIZ9X5o1BX4MCjZfHvT0cgZmGZtL7hTYGDpnGVGkr/CZcNhBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AB2x2h4298i7SaGspFcUbjZOjLb6yN3kY/5/QZIZ9X5o1BX4MCjZfHvT0cgZmGZtL7hTYGDpnGVGkr/CZcNhBw== {"files":[{"bytes":16886,"name":"index.html","sha256":"af7b8d71f598fef71b887fc9789f2e051426a29a26c3a4efc5df86266b02afb7"},{"bytes":6694,"name":"publication.md","sha256":"611fec5f7fc89287fb371fb2a7d7e2036bddc6ef672acc56b6b6bce8fe1e3209"},{"bytes":6353,"name":"publication.txt","sha256":"de4f7b276496ed41928b4c2a7a55ef48c5ad4b60e3be920d627119c5edb2e199"},{"bytes":2838,"name":"manifest.json","sha256":"d763dc1b6a1a01c44ae8acf91f749aa651f81788110471d66ddd071e283d8540"},{"bytes":89,"name":"manifest.sig","sha256":"a8bfe10c1b54e98801aa977687c7ba259bc4f12f0d0c898cd6aa5873bae0cb70"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bfa3a48439dbaf2aec458999f9edf160bd5dc0d5da486010f8d3e9774a7d90e1"}],"publication_id":"OT-2026-000011290"} Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011290
OpenTechnical
This publication supersedes OT-2026-000007113. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011290

Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
de4f7b276496ed41928b4c2a7a55ef48c5ad4b60e3be920d627119c5edb2e199

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0009]The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection.

[0015]

  • After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0016]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007113, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011290, “Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011290.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011290" title: "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011290" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "isolation valve" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" - "plant vacuum supply" --- # Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007113, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011290 Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011290 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0009] The bellows cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. [0015] - After the bellows cup has reached the workpiece, the isolation valve is closed by the cell controller. [0016] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007113, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011290 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011290 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one plant vacuum connection, one isolation valve and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011290", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 866 }, "figures": [], "files": [ { "bytes": 16886, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "af7b8d71f598fef71b887fc9789f2e051426a29a26c3a4efc5df86266b02afb7" }, { "bytes": 6694, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "611fec5f7fc89287fb371fb2a7d7e2036bddc6ef672acc56b6b6bce8fe1e3209" }, { "bytes": 6353, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "de4f7b276496ed41928b4c2a7a55ef48c5ad4b60e3be920d627119c5edb2e199" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011290/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "isolation valve", "blow-off valve", "blow off release", "common isolation", "compressed air supply", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011290", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007113", "title": "Single bellows cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-75db-8275-8f731d0aa691" } vOGz2cNWQxpBR4e3FaEI8EqE6saHrep1KBUMkpQfNRyOFx++asdvYO3WD+VbNJvgL34IaOtKdPbCAaanUCRQAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vOGz2cNWQxpBR4e3FaEI8EqE6saHrep1KBUMkpQfNRyOFx++asdvYO3WD+VbNJvgL34IaOtKdPbCAaanUCRQAg== {"files":[{"bytes":14992,"name":"index.html","sha256":"a65543b6ab35cfb2afbf359c605c24c590c8002d084835287307e0569a84f3d8"},{"bytes":5215,"name":"publication.md","sha256":"9f2d3ff224d49abc1d348781aba844f1ffff4eff763e4be4ff53d5a3c9cc427c"},{"bytes":5081,"name":"publication.txt","sha256":"0d09939dffe8df3b23f133e699664a9e0aa9b2c37d3525e60f651d8638b2209c"},{"bytes":2476,"name":"manifest.json","sha256":"91cf1d7ee3fe9fb7a54116f93876e75592d0dd91bb25083339fa541787c52716"},{"bytes":89,"name":"manifest.sig","sha256":"52d4d3b79ec78d497c411442b6f136951fa714727dca14fc39486496676fab6b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"697af635bac3edfe882a635d94451ffb317a468140d1e650f2d14a45e5b71c5d"}],"publication_id":"OT-2026-000011291"} Two finger electric gripper, on a tool changer - OpenTechnical OT-2026-000011291
OpenTechnical
This publication supersedes OT-2026-000007114. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011291

Two finger electric gripper, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Mechanical Grippers
Also classified in
Position and Presence Sensing, Tool Changers
Document SHA-256
0d09939dffe8df3b23f133e699664a9e0aa9b2c37d3525e60f651d8638b2209c

Abstract

A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator.

[0004]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0005]The gripper fingers are carried on the tool side of the tool-change interface.

[0006]The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers.

[0007]The robot side of the tool-change interface is bolted to the robot flange.

[0008]The electric finger actuator is supplied from the electrical supply of the cell.

[0009]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0010]The lock of the tool-change interface is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0011]

  • After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller.

[0012]

  • When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator.

[0013]

  • While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers.

[0014]

  • After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator.

[0015]The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0016]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected).

[0017]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0018]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0019]This publication supersedes OT-2026-000007114, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit.

Publication information

Citation

OpenTechnical Publication OT-2026-000011291, “Two finger electric gripper, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011291.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011291" title: "Two finger electric gripper, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011291" categories: - "robotics-automation/end-effectors/mechanical-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" keywords: - "mechanical gripper" - "tool-change interface" - "gripper finger" - "contact detector" - "compressed air supply" - "contact sensing" - "electric actuation" - "mechanical gripping" - "tool changing" --- # Two finger electric gripper, on a tool changer ## Abstract A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two gripper fingers.** The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0010] The lock of the tool-change interface is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0015] The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). [0017] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0018] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0019] This publication supersedes OT-2026-000007114, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit. OPENTECHNICAL PUBLICATION OT-2026-000011291 Two finger electric gripper, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011291 Categories: Robotics & Automation > End Effectors > Mechanical Grippers ------------------------------------------------------------------------ ABSTRACT A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a mechanical finger gripper: two gripper fingers carried on a tool-change interface. It is arranged for starting the cycle at the moment of contact and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two gripper fingers. The fingers close onto the workpiece and hold it by form closure; they need access to opposed surfaces of the workpiece. The count of two follows from the arrangement: the count is the one the source module states. The fingers are driven by an electric actuator. [0004] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0005] The gripper fingers are carried on the tool side of the tool-change interface. [0006] The contact detector is mounted on the gripping face and reports the moment a workpiece is present between the fingers. [0007] The robot side of the tool-change interface is bolted to the robot flange. [0008] The electric finger actuator is supplied from the electrical supply of the cell. [0009] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0010] The lock of the tool-change interface is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0011] - After the contact detector has detected the workpiece, the closing cycle is actuated by the cell controller. [0012] - When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. [0013] - While the gripper fingers are in the closed state, the workpiece is clamped by the gripper fingers. [0014] - After the workpiece has reached the set-down position, the gripper fingers are opened by the electric actuator. [0015] The cell controller reads the contact detector (on the gripping face) and commands the gripper fingers, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0016] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); drive medium of the gripper fingers: electric (sets which supply the cell has to provide to the actuator and how the closing force is set); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected). [0017] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0018] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2022339798-A1, US-2023381975-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0019] This publication supersedes OT-2026-000007114, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: ejector removed: a mechanical fingers carries no vacuum circuit. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011291 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011291 { "abstract": "A mechanical finger gripper comprising one tool-change interface, two gripper fingers and one contact detector. When the gripper reaches the gripping position, the gripper fingers are closed by the electric actuator. 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OpenTechnical
This publication supersedes OT-2026-000007115. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011292

Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d50ca971a1bdcf21163228ba1b2edb440fa226ac0e54fcca85659c638e2d8f53

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0018]

  • The workpiece is held until the vent valve has opened the circuit.

[0019]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007115, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011292, “Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011292.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011292" title: "Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011292" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "vent valve" - "compressed air supply" - "release control" - "tool changing" - "vacuum" --- # Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007115, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011292 Two cup vacuum gripper, two zone face, two stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011292 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0018] - The workpiece is held until the vent valve has opened the circuit. [0019] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007115, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011292 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011292 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007116. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011293

Two cup vacuum gripper, two zone face, single stage ejector, pressure sensor per zone, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
b7a541e62299ceb7e65affdf6084c71fbae3e058688950d8fd1c9c88c2f43826

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, two pressure sensors and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other.

[0013]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0019]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0020]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller reads the pressure sensor (each zone line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007116, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011293, “Two cup vacuum gripper, two zone face, single stage ejector, pressure sensor per zone, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011293.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011293" title: "Two cup vacuum gripper, two zone face, single stage ejector, pressure sensor per zone, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011293" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "per zone measurement" - "pressure sensing" --- # Two cup vacuum gripper, two zone face, single stage ejector, pressure sensor per zone, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, two pressure sensors and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **Two pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (each zone line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007116, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011293 Two cup vacuum gripper, two zone face, single stage ejector, pressure sensor per zone, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011293 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, two pressure sensors and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] Two pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of two follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] One pressure sensor is tapped into each zone line, so that each of the two sensors reads its own zone and no other. [0013] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors reports to the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0019] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0020] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller reads the pressure sensor (each zone line) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007116, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011293 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011293 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches, two pressure sensors and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007117. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011294

Three cup vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a84aecd1967dfcd2f33e528c4e8bbcd7ae55302f7eaf7c5f7fb2a2872a95524a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0025]This publication supersedes OT-2026-000007117, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011294, “Three cup vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011294.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011294" title: "Three cup vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011294" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three cup vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0025] This publication supersedes OT-2026-000007117, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011294 Three cup vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011294 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The three zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0025] This publication supersedes OT-2026-000007117, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011294 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011294 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, three zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011294", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 908 }, "figures": [], "files": [ { "bytes": 16979, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dc69dc8f4a84c5d5e5290aa830fd7fa7e193c541a7f564637c23cc792299dc5d" }, { "bytes": 6801, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "24a20685d5e83d7bc6d97af3f225147ca08f7bab240c236ce7991583373bbc1c" }, { "bytes": 6504, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a84aecd1967dfcd2f33e528c4e8bbcd7ae55302f7eaf7c5f7fb2a2872a95524a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011294/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011294", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007117", "title": "Three cup vacuum gripper, three zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7e50-8bf2-dc0957487a0b" } fPu3i72TTNtrrJ0e/hkOO/q4OldxkxbIzGMFVkqMc15ovVN0G3+YztsU2MG+gMDpy+oePOjaIJKJG0+AIX2jBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fPu3i72TTNtrrJ0e/hkOO/q4OldxkxbIzGMFVkqMc15ovVN0G3+YztsU2MG+gMDpy+oePOjaIJKJG0+AIX2jBQ== {"files":[{"bytes":18016,"name":"index.html","sha256":"e25545337308220bb76baaff2ed70f36cbf27a1a10e1697a3128ab4a723c40ae"},{"bytes":7506,"name":"publication.md","sha256":"6443acf68aee3677106b28f693a79dfe2ffb5db1ba20f87215a9b4e263585a22"},{"bytes":7210,"name":"publication.txt","sha256":"0db702f8ea4ee19c58f916e22025277e50f543770e4e3f625a70e4cfe472a785"},{"bytes":2773,"name":"manifest.json","sha256":"86981686bba8f929a4afa7fdc4093ec32bbab05f653da17110d460547c636626"},{"bytes":89,"name":"manifest.sig","sha256":"164ace351d4bbf2e22a1d3e54e01954938f43e58b69ac822fb678bfccb90a552"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f0c4702e876d274bb7f07ea6fcc300966c33323b8ca706406c22a63893ddfdc5"}],"publication_id":"OT-2026-000011295"} Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011295
OpenTechnical
This publication supersedes OT-2026-000007118. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011295

Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
0db702f8ea4ee19c58f916e22025277e50f543770e4e3f625a70e4cfe472a785

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pad is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007118, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011295, “Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011295.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011295" title: "Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011295" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "pressure sensor" - "vent valve" - "common isolation" - "compressed air supply" - "pressure sensing" --- # Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007118, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. OPENTECHNICAL PUBLICATION OT-2026-000011295 Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011295 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pad is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The foam pad is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The pressure sensor is tapped into the line between the ejector and the foam pad and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the common supply line) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007118, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go); foam_pad material 'foam' is not offered by the library; the source-stated value 'sponge' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011295 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011295 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one isolation valve, one pressure sensor and one vent valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011295", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1020 }, "figures": [], "files": [ { "bytes": 18016, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e25545337308220bb76baaff2ed70f36cbf27a1a10e1697a3128ab4a723c40ae" }, { "bytes": 7506, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6443acf68aee3677106b28f693a79dfe2ffb5db1ba20f87215a9b4e263585a22" }, { "bytes": 7210, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0db702f8ea4ee19c58f916e22025277e50f543770e4e3f625a70e4cfe472a785" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011295/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "pressure sensor", "vent valve", "common isolation", "compressed air supply", "pressure sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011295", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007118", "title": "Foam pad vacuum gripper, common isolation valve, two stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-5410-7096-aca1-7ef5802c4bb9" } S3B8Xy7cToIvwMyteMBU2HN8J3NgsPk9oqmCc8pObuDGTOTy7O99cnbOlIaL3U7O10ot5nimfFXdBku+AQAnDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: S3B8Xy7cToIvwMyteMBU2HN8J3NgsPk9oqmCc8pObuDGTOTy7O99cnbOlIaL3U7O10ot5nimfFXdBku+AQAnDA== {"files":[{"bytes":16690,"name":"index.html","sha256":"2ffa31df5c9b1c74d29869b1e6f4c712f0e6798c1a16d455d3512b541dcf1398"},{"bytes":6563,"name":"publication.md","sha256":"ef5f7193c36f608d2ea179e0eedd31696c48d3002243f1f8894216295551ba4f"},{"bytes":6270,"name":"publication.txt","sha256":"e7e8d144ca98d1f2dd89b20267c6685860d1cefd99afaf66de5b122d0ad0c03b"},{"bytes":2734,"name":"manifest.json","sha256":"5b107b4ce08d1d71f256d9ecaa46b1f6538bb8f0b25d1e5ee6fde04735d219d7"},{"bytes":89,"name":"manifest.sig","sha256":"326c0a23c4d415e558546d075025e02b47233fc00efeb1733d42f4f8982ce409"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c90e192ebdbe9939afb4f96bcb58dd53c2a57aceccf8d0472c52ac3115c338a5"}],"publication_id":"OT-2026-000011296"} Two cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011296
OpenTechnical
This publication supersedes OT-2026-000007119. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011296

Two cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e7e8d144ca98d1f2dd89b20267c6685860d1cefd99afaf66de5b122d0ad0c03b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007119, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011296, “Two cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011296.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011296" title: "Two cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011296" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Two cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007119, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011296 Two cup vacuum gripper, two zone face, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011296 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The two zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007119, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011296 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011296 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, two zone branches and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical
This publication supersedes OT-2026-000007120. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011297

Single bellows cup vacuum gripper, two stage ejector, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Generation, Vacuum Safety Systems, Sealing and Suction Pads
Document SHA-256
eda1131002af49ee11be771611a78f043c6c412e0d55c92f9314d90ab697606c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0006]The bellows cup is carried on the tool side of the mounting flange.

[0007]The ejector is fixed to the tool side of the mounting flange.

[0008]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0009]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0010]The robot side of the mounting flange is bolted to the robot flange.

[0011]The ejector is fed from the compressed air supply of the cell.

[0012]The vent valve is switched by the cell controller.

3. Operating sequence and conditions

[0013]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0014]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0015]

  • The workpiece is held until the vent valve has opened the circuit.

[0016]The cell controller commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0017]Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

5. Provenance and status

[0018]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0019]This publication supersedes OT-2026-000007120, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011297, “Single bellows cup vacuum gripper, two stage ejector, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011297.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011297" title: "Single bellows cup vacuum gripper, two stage ejector, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011297" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" - "lifting-positioning-manipulation/vacuum-lifting/sealing-and-suction-pads" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "vent valve" - "compressed air supply" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, two stage ejector, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The bellows cup is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). ## 5. Provenance and status [0018] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0019] This publication supersedes OT-2026-000007120, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011297 Single bellows cup vacuum gripper, two stage ejector, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011297 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0006] The bellows cup is carried on the tool side of the mounting flange. [0007] The ejector is fixed to the tool side of the mounting flange. [0008] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0009] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0010] The robot side of the mounting flange is bolted to the robot flange. [0011] The ejector is fed from the compressed air supply of the cell. [0012] The vent valve is switched by the cell controller. 3. Operating sequence and conditions [0013] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0014] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0015] - The workpiece is held until the vent valve has opened the circuit. [0016] The cell controller commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0017] Parameter values of this embodiment: folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). 5. Provenance and status [0018] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0019] This publication supersedes OT-2026-000007120, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011297 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011297 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007121. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011298

Three cup vacuum gripper, three zone face, plant vacuum fed, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
79dda836fff2a7b687eca803e15280de678a81723c1e900ecd3978dd5bc17437

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The suction cups are carried on the tool side of the tool-change interface.

[0008]The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only.

[0009]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0010]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0013]The vent valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0014]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0015]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0016]

  • The workpiece is held until the vent valve has opened the circuit.

[0017]The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0018]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0019]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0020]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0021]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0022]This publication supersedes OT-2026-000007121, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011298, “Three cup vacuum gripper, three zone face, plant vacuum fed, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011298.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011298" title: "Three cup vacuum gripper, three zone face, plant vacuum fed, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011298" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "zone branch" - "vent valve" - "compressed air supply" - "plant vacuum supply" - "release control" - "tool changing" --- # Three cup vacuum gripper, three zone face, plant vacuum fed, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **Three zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0022] This publication supersedes OT-2026-000007121, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011298 Three cup vacuum gripper, three zone face, plant vacuum fed, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011298 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] Three zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of three follows from the arrangement: one branch per zone. The distribution is divided into three zones, each fed by its own branch. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The suction cups are carried on the tool side of the tool-change interface. [0008] The three zone branches are taken from a branch junction on the plant vacuum connection, so that each branch carries the vacuum of its own zone only. [0009] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0010] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0013] The vent valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0014] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0015] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0016] - The workpiece is held until the vent valve has opened the circuit. [0017] The cell controller commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0018] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); material of the zone branches: plastic; zones of the zone branches: three (sets how much of the face can be treated separately); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0019] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0020] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0021] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0022] This publication supersedes OT-2026-000007121, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011298 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011298 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, three zone branches and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011298", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 22, "words": 811 }, "figures": [], "files": [ { "bytes": 16277, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "81a1bb625d1704752abd323b1e439608fdec5cf5ddba8676f38780ae8baa56c7" }, { "bytes": 6271, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a7c76b46bce46113b7a51218b87a6f8632a78015276c33d48290c725dd39a96f" }, { "bytes": 5964, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "79dda836fff2a7b687eca803e15280de678a81723c1e900ecd3978dd5bc17437" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011298/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "zone branch", "vent valve", "compressed air supply", "plant vacuum supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011298", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007121", "title": "Three cup vacuum gripper, three zone face, plant vacuum fed, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7776-9647-4ad76e29d3a5" } o7wjNcyZ9AJYQAQz2q34RHPSflfJ+Cyje1KO7IqzRTP1yhUsi4Zo/gcmpaSxj4VblYZUj5MD6lqFHWsoXiuuDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: o7wjNcyZ9AJYQAQz2q34RHPSflfJ+Cyje1KO7IqzRTP1yhUsi4Zo/gcmpaSxj4VblYZUj5MD6lqFHWsoXiuuDw== {"files":[{"bytes":17833,"name":"index.html","sha256":"629c983f82dd5129db36e2b325a06f0669d633aac7c3ec9f3b269bbbe17cd837"},{"bytes":7351,"name":"publication.md","sha256":"1bdc7e7e692b0bff962e3c99e012afc2b3b44b35c8ebf1e16b4eaa97fef8d8c8"},{"bytes":7040,"name":"publication.txt","sha256":"216beadec73b78d6820870b75c384ad372a6bef7b6ec138379994a197a8454fb"},{"bytes":2837,"name":"manifest.json","sha256":"d885c3f3983e44487a1ed0680fe93b06b633f413de59094fb70fe43c81bfec2c"},{"bytes":89,"name":"manifest.sig","sha256":"56c00742ff131535880c7b7cbc06901db68c13e8877ec402724d0544dfb37807"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bb805b7e8643f65296802a59598fcbd9ebd2e530b283dd4609480c36e8d72df4"}],"publication_id":"OT-2026-000011299"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down - OpenTechnical OT-2026-000011299
OpenTechnical
This publication supersedes OT-2026-000007122. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011299

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
216beadec73b78d6820870b75c384ad372a6bef7b6ec138379994a197a8454fb

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0015]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007122, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011299, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011299.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011299" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011299" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "plant vacuum supply" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007122, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011299 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011299 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact and controlling the moment of release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0015] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007122, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011299 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011299 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011299", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 29, "words": 967 }, "figures": [], "files": [ { "bytes": 17833, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "629c983f82dd5129db36e2b325a06f0669d633aac7c3ec9f3b269bbbe17cd837" }, { "bytes": 7351, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1bdc7e7e692b0bff962e3c99e012afc2b3b44b35c8ebf1e16b4eaa97fef8d8c8" }, { "bytes": 7040, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "216beadec73b78d6820870b75c384ad372a6bef7b6ec138379994a197a8454fb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011299/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "pressure sensor", "contact detector", "vent valve", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011299", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007122", "title": "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, manifold pressure sensor, vented after set-down", "uuid": "01a0ae6c-5410-7abf-a208-b0a84a82b81f" } hz4B8jx97A9dJN1cG8GoUl9Rjl+gFjnUfLz/WDNMgsB/WpVWWh8/pBAmfIzN3rPTUg8EW3RZhboXd8RZ5iUBAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hz4B8jx97A9dJN1cG8GoUl9Rjl+gFjnUfLz/WDNMgsB/WpVWWh8/pBAmfIzN3rPTUg8EW3RZhboXd8RZ5iUBAQ== {"files":[{"bytes":18561,"name":"index.html","sha256":"3fcfc071fb704b9df3b6258959f8e01d3b1a2aaac770969114476de89558686f"},{"bytes":7979,"name":"publication.md","sha256":"12a4fa16d68723477f096a8909f2ac08db99d309409aadc160f2537eea111adb"},{"bytes":7662,"name":"publication.txt","sha256":"40a7eb705a1fe855b06bc4410496171e93fe93c6e62dd35804c66e88496c2b94"},{"bytes":2808,"name":"manifest.json","sha256":"0d5ffdb1ab15efb697e9ca3479c4a8079689b2f8fe7cbf68fcd7f30274bb9ad7"},{"bytes":89,"name":"manifest.sig","sha256":"f4b9053305c1c79c63067675123dca4cae291ff668c4d35ee07b0a9895a0b0af"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c26cafe651f04b0fc19b6a9ad940c0e1ef3a280eb2d081b43fe73f5fc47c8dc7"}],"publication_id":"OT-2026-000011300"} Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011300
OpenTechnical
This publication supersedes OT-2026-000007123. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011300

Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
40a7eb705a1fe855b06bc4410496171e93fe93c6e62dd35804c66e88496c2b94

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0031]This publication supersedes OT-2026-000007123, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011300, “Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011300.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011300" title: "Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011300" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "vent valve" - "compressed air supply" - "electric actuation" --- # Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0031] This publication supersedes OT-2026-000007123, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011300 Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011300 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the four zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0031] This publication supersedes OT-2026-000007123, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011300 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011300 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one manifold, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011300", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1079 }, "figures": [], "files": [ { "bytes": 18561, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3fcfc071fb704b9df3b6258959f8e01d3b1a2aaac770969114476de89558686f" }, { "bytes": 7979, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "12a4fa16d68723477f096a8909f2ac08db99d309409aadc160f2537eea111adb" }, { "bytes": 7662, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "40a7eb705a1fe855b06bc4410496171e93fe93c6e62dd35804c66e88496c2b94" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011300/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "vent valve", "compressed air supply", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011300", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007123", "title": "Four cup vacuum gripper, four zone face, four outlet manifold, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7b25-8b8b-76936319e312" } wgTMK6EK/ghROwkWHyDAuo2riy7e0LUYb80fXLBfFWZPDXA8tG+9uoi3bj2BoLqCOOz2Ajg6ElwgVDwFzuJ1Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wgTMK6EK/ghROwkWHyDAuo2riy7e0LUYb80fXLBfFWZPDXA8tG+9uoi3bj2BoLqCOOz2Ajg6ElwgVDwFzuJ1Cw== {"files":[{"bytes":17957,"name":"index.html","sha256":"0cb1fd80f8ad955c0b25ecc61a18df5fe90a0cb09c0a5f2d09e51b444528ee05"},{"bytes":7486,"name":"publication.md","sha256":"5594efd8963fb32d695c1a82c0b8bcfd0b1c8287534bcc812e24719a386f7c2e"},{"bytes":7170,"name":"publication.txt","sha256":"4c8fe891a537efa8ff45d4ffc8dd92106d8d95a383218017065c39f70be1f953"},{"bytes":2789,"name":"manifest.json","sha256":"e4ba8283c906ad6efcb70e0cce353c2f415e68dd3ad88639178225af847b91f5"},{"bytes":89,"name":"manifest.sig","sha256":"44e727f311af80b79418a91f6c9de5d12817d9d6a517f43d1b64d7248d4ea9d1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"068425c0f5ec7e82228f93b3b92c121b394bd8940b376c94599499a1e0449300"}],"publication_id":"OT-2026-000011301"} Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011301
OpenTechnical
This publication supersedes OT-2026-000007124. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011301

Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
4c8fe891a537efa8ff45d4ffc8dd92106d8d95a383218017065c39f70be1f953

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0023]

  • The workpiece is held until the vent valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0027]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0029]This publication supersedes OT-2026-000007124, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011301, “Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011301.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011301" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011301" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0029] This publication supersedes OT-2026-000007124, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011301 Three cup vacuum gripper, three outlet manifold, three stage ejector, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011301 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0023] - The workpiece is held until the vent valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0027] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0029] This publication supersedes OT-2026-000007124, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011301 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011301 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. 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OpenTechnical
This publication supersedes OT-2026-000007125. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011302

Single bellows cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Tool Changers, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
5d5df10676a6215419f9ccb53041b66b5b746a67f6e4443263ec18ea2d741a32

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0006]The bellows cup is carried on the tool side of the tool-change interface.

[0007]The vacuum pump is fixed to the tool side of the tool-change interface.

[0008]The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0009]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0010]The robot side of the tool-change interface is bolted to the robot flange.

[0011]The pump motor is supplied from the electrical supply of the cell.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0021]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0023]This publication supersedes OT-2026-000007125, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011302, “Single bellows cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011302.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011302" title: "Single bellows cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011302" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" - "tool changing" --- # Single bellows cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0023] This publication supersedes OT-2026-000007125, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011302 Single bellows cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011302 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0006] The bellows cup is carried on the tool side of the tool-change interface. [0007] The vacuum pump is fixed to the tool side of the tool-change interface. [0008] The bellows cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0009] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0010] The robot side of the tool-change interface is bolted to the robot flange. [0011] The pump motor is supplied from the electrical supply of the cell. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0023] This publication supersedes OT-2026-000007125, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011302 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011302 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one vacuum pump and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011302", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 787 }, "figures": [], "files": [ { "bytes": 16114, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a530d5d1a1244e644d9d3b3e5ad3e7f55cbeb50ce303efa72f47c675e9ff3342" }, { "bytes": 6089, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bc419ce55980b8e690f49cb71bed6203e97219513da1e35e136a31057d8a8690" }, { "bytes": 5789, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5d5df10676a6215419f9ccb53041b66b5b746a67f6e4443263ec18ea2d741a32" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011302/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011302", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007125", "title": "Single bellows cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-78a7-84e7-38dbd296085f" } HQGtCRBGX1cKmoT4j9mzxSV6+jCdw1k2G7MBz9fCQK7MCLIGBJLNRt1j2w2o1FbdmV54DSHvrqCfSrGaSAg2DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HQGtCRBGX1cKmoT4j9mzxSV6+jCdw1k2G7MBz9fCQK7MCLIGBJLNRt1j2w2o1FbdmV54DSHvrqCfSrGaSAg2DA== {"files":[{"bytes":17722,"name":"index.html","sha256":"e5785f6d3f9b1d13f33146c9b44154108e2e4bfd028bbd49b73039d0321d5fad"},{"bytes":7286,"name":"publication.md","sha256":"2d389e6a61b4fa81ad2e21e10ecaefb3b535d2471245a4cb0bf47874dbbcad3e"},{"bytes":6982,"name":"publication.txt","sha256":"bc3a68dad934b6dfa73815d2f11e1a87dcb8400a6a77c4429ee38e7c2349d3d1"},{"bytes":2763,"name":"manifest.json","sha256":"c193d64b9b07ea13dacaadfc77b7757ffd245d25b3890fc1c68eaed4fdc4cf0f"},{"bytes":89,"name":"manifest.sig","sha256":"ddfbd769645a107a5f04847f7f6b386395cf7c9cdc2aee9c4ddf3cd68eb81d02"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8969c9104509e2904e6ad2a59494f7ec89ab9512795ac48c3adae6e3c18e98ff"}],"publication_id":"OT-2026-000011303"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011303
OpenTechnical
This publication supersedes OT-2026-000007126. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011303

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bc3a68dad934b6dfa73815d2f11e1a87dcb8400a6a77c4429ee38e7c2349d3d1

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The isolation valve and the vent valve are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0022]

  • The workpiece is held until the vent valve has opened the circuit.

[0023]The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007126, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011303, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011303.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011303" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011303" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "vent valve" - "common isolation" - "compressed air supply" - "release control" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007126, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011303 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011303 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The isolation valve and the vent valve are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0022] - The workpiece is held until the vent valve has opened the circuit. [0023] The cell controller commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007126, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone isolation without zones changed to common; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011303 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011303 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011303", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 28, "words": 976 }, "figures": [], "files": [ { "bytes": 17722, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e5785f6d3f9b1d13f33146c9b44154108e2e4bfd028bbd49b73039d0321d5fad" }, { "bytes": 7286, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2d389e6a61b4fa81ad2e21e10ecaefb3b535d2471245a4cb0bf47874dbbcad3e" }, { "bytes": 6982, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bc3a68dad934b6dfa73815d2f11e1a87dcb8400a6a77c4429ee38e7c2349d3d1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011303/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "vent valve", "common isolation", "compressed air supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011303", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007126", "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7212-9ad4-b7773c9fafdc" } oV96xXUeAYCfG61RAyun1wuEVHHNEohTOsSIIXnecR3BsKqwxJDeW4t+dqrsl3snmOYqWrtMk2fiUy23/DBeCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: oV96xXUeAYCfG61RAyun1wuEVHHNEohTOsSIIXnecR3BsKqwxJDeW4t+dqrsl3snmOYqWrtMk2fiUy23/DBeCQ== {"files":[{"bytes":16502,"name":"index.html","sha256":"9cfaebf9bcef80ad906cf693a428bb5b63a83c52aa66b92f5f83a2c3fc6b6b76"},{"bytes":6308,"name":"publication.md","sha256":"9a3e1d20f2acb2ca28e99dcc77beeeadedcc2ae1e20b6a7c6b369aeb44c2c742"},{"bytes":6010,"name":"publication.txt","sha256":"e68f3d84ce55bb49c2b843e4c15511fc42e37e261048a02372fe949634bc1f3f"},{"bytes":2751,"name":"manifest.json","sha256":"b3a4582191d3ea33e0579a51a39ea2b31555b7cd8fc43fa824110df6dd4cedd3"},{"bytes":89,"name":"manifest.sig","sha256":"22233577b6635c226fdd2739fa8e693820c60cc5cf55afa195a536e3eab84272"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a1121bb043f8631e735828346c2e24e7b6e92efd6e1bad750510238854950309"}],"publication_id":"OT-2026-000011304"} Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000011304
OpenTechnical
This publication supersedes OT-2026-000007129. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011304

Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e68f3d84ce55bb49c2b843e4c15511fc42e37e261048a02372fe949634bc1f3f

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0007]The bellows cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0016]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0017]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0018]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007129, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go).

Publication information

Citation

OpenTechnical Publication OT-2026-000011304, “Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011304.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011304" title: "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011304" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "pressure sensor" - "vent valve" - "compressed air supply" - "pressure sensing" - "release control" - "vacuum" --- # Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007129, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). OPENTECHNICAL PUBLICATION OT-2026-000011304 Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011304 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a mounting flange, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, controlling the moment of release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0007] The bellows cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0016] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0017] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0018] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cup: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007129, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; release element added: a vent valve after set-down (the legacy assembly had no way to let go). ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011304 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011304 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, one bellows cup, one ejector, one pressure sensor and one vent valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011304", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 24, "words": 823 }, "figures": [], "files": [ { "bytes": 16502, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9cfaebf9bcef80ad906cf693a428bb5b63a83c52aa66b92f5f83a2c3fc6b6b76" }, { "bytes": 6308, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9a3e1d20f2acb2ca28e99dcc77beeeadedcc2ae1e20b6a7c6b369aeb44c2c742" }, { "bytes": 6010, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e68f3d84ce55bb49c2b843e4c15511fc42e37e261048a02372fe949634bc1f3f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011304/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "pressure sensor", "vent valve", "compressed air supply", "pressure sensing", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011304", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007129", "title": "Single bellows cup vacuum gripper, single stage ejector, supply line pressure sensor, vented after set-down", "uuid": "01a0ae6c-5410-7cc2-a399-1084cbe4b25d" } WZ4LbGAaar74SMlVMLw76GocY2ueaOsS1z0P10GkE/R5PLKrcYZFpr86cD0gA4F/egHheWVNVzIiQPAbPbXyCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WZ4LbGAaar74SMlVMLw76GocY2ueaOsS1z0P10GkE/R5PLKrcYZFpr86cD0gA4F/egHheWVNVzIiQPAbPbXyCQ== {"files":[{"bytes":17589,"name":"index.html","sha256":"6fa09e1e2274a7041eea706fc77db45b9eed114baf4a9acd738a219447cef545"},{"bytes":7238,"name":"publication.md","sha256":"7260d83f1802be707284068a861281c219e05f744a5c03e8141da05a8899a27d"},{"bytes":6914,"name":"publication.txt","sha256":"bc609ef0488d4ce458ee3a1f873cccfca85d96bb2e70c6d4541bed8424790fac"},{"bytes":2789,"name":"manifest.json","sha256":"78e45bf791528dc1cf6948dab9d2d6bda1f95a8811d997653f99296c8bff7f27"},{"bytes":89,"name":"manifest.sig","sha256":"011f9aae33a0c8382cb0528d43eb59f4931f89c2ce78845977fe0c72e57b33b2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"03d4fcacf8422408958a6a596af6e69b00a932e87cab6c1f4c531022ca5abc42"}],"publication_id":"OT-2026-000011305"} Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000011305
OpenTechnical
This publication supersedes OT-2026-000007131. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011305

Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Tool Changers, Vacuum Generation
Document SHA-256
bc609ef0488d4ce458ee3a1f873cccfca85d96bb2e70c6d4541bed8424790fac

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector.

[0017]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0018]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0025]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0027]This publication supersedes OT-2026-000007131, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line.

Publication information

Citation

OpenTechnical Publication OT-2026-000011305, “Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011305.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011305" title: "Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011305" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" - "pressure sensing" - "release control" --- # Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One bellows cup.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0027] This publication supersedes OT-2026-000007131, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. OPENTECHNICAL PUBLICATION OT-2026-000011305 Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011305 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: one bellows cup carried on a tool-change interface, fed by an ejector. It is arranged for verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One bellows cup. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The bellows cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The pressure sensor is tapped into the line between the ejector and the bellows cup and reads the pressure of the whole circuit. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. [0017] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0018] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cup: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cup: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0025] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0027] This publication supersedes OT-2026-000007131, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011305 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011305 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, one bellows cup, one ejector, one pressure sensor and one blow-off valve. When the bellows cup reaches the workpiece, the bellows cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011305", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 961 }, "figures": [], "files": [ { "bytes": 17589, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6fa09e1e2274a7041eea706fc77db45b9eed114baf4a9acd738a219447cef545" }, { "bytes": 7238, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7260d83f1802be707284068a861281c219e05f744a5c03e8141da05a8899a27d" }, { "bytes": 6914, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bc609ef0488d4ce458ee3a1f873cccfca85d96bb2e70c6d4541bed8424790fac" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011305/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply", "pressure sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011305", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007131", "title": "Single bellows cup vacuum gripper, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-768e-a995-225adb62ced1" } ZnR3Tj4Y5eWpBCHT7938F6qnzl8xWgu7oPrlzRGyOsKhM2SR1S9xFKnRgnW8cC2nHYKGPxWgRHoWttOJBKiZAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZnR3Tj4Y5eWpBCHT7938F6qnzl8xWgu7oPrlzRGyOsKhM2SR1S9xFKnRgnW8cC2nHYKGPxWgRHoWttOJBKiZAw== {"files":[{"bytes":17449,"name":"index.html","sha256":"1fc6fb9b49de2973c794ccd32e6d5bf1a4d037559a2ebb189ca4a97e2fd456e8"},{"bytes":7201,"name":"publication.md","sha256":"05704d33bfdc8c5494ee03341a22658888812f9c3eacc69e1ea2ad81a44d57fa"},{"bytes":6909,"name":"publication.txt","sha256":"6129bda76af70124d40b8930a1330c044552390f82978dd688a9469115c4e538"},{"bytes":2835,"name":"manifest.json","sha256":"27de929665769ba8bf560144b140bd191df7888abb88b6b66741b87647ade893"},{"bytes":89,"name":"manifest.sig","sha256":"9ff767da83dc39cfeffdd8e68806d667abe810ed23a542ad2a3ab858c5264961"},{"bytes":227,"name":"manifest.sig.txt","sha256":"49de246edcfe9cf6bfc4557d9791901ac4d12a67c6e0e9104d639510a6564b0d"}],"publication_id":"OT-2026-000011306"} Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011306
OpenTechnical
This publication supersedes OT-2026-000007132. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011306

Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
6129bda76af70124d40b8930a1330c044552390f82978dd688a9469115c4e538

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0012]The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face.

[0013]The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0019]

  • The workpiece is held until the vent valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0022]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0023]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007132, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011306, “Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011306.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011306" title: "Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011306" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "vent valve" - "contact sensing" - "drop release" - "plant vacuum supply" --- # Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007132, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011306 Six cup vacuum gripper, six outlet manifold, plant vacuum fed, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011306 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the frame. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0012] The contact detector is mounted on the frame and reports the moment a workpiece is present against the gripping face. [0013] The vent valve is connected to the circuit at the plant vacuum connection and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0019] - The workpiece is held until the vent valve has opened the circuit. [0020] The cell controller reads the contact detector (on the frame) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: six (sets how many lines can be fed from one inlet); placement of the contact detector: on the frame (sets where the presence of the workpiece is detected); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0022] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0023] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007132, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011306 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011306 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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OpenTechnical
This publication supersedes OT-2026-000007133. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011307

Four bellows cup vacuum gripper, four zone face, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
36ab51abef5f96d8b6081046d9b619f9407c7726e69e59ad66e8fa87c7e599ed

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0010]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0024]This publication supersedes OT-2026-000007133, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public.

Publication information

Citation

OpenTechnical Publication OT-2026-000011307, “Four bellows cup vacuum gripper, four zone face, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011307.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011307" title: "Four bellows cup vacuum gripper, four zone face, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011307" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "zone branch" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four zone face, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0024] This publication supersedes OT-2026-000007133, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. OPENTECHNICAL PUBLICATION OT-2026-000011307 Four bellows cup vacuum gripper, four zone face, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011307 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0010] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0024] This publication supersedes OT-2026-000007133, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011307 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011307 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, four zone branches and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011307", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 886 }, "figures": [], "files": [ { "bytes": 16849, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "89ecaf3453125a0cfeacbfc519bab6a32df22acc701dd6194f5c380b0d0ddeff" }, { "bytes": 6694, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0a3c4da8867cd42c7c7e1b0617da04fdb013b188f257f0b1d3939510250c93fd" }, { "bytes": 6387, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "36ab51abef5f96d8b6081046d9b619f9407c7726e69e59ad66e8fa87c7e599ed" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011307/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "zone branch", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011307", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007133", "title": "Four bellows cup vacuum gripper, four zone face, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae6c-5410-7eee-b9be-d5f06e09ed37" } jWMw88QiyXkFX1F75+aZ9ZiIEZXF9NmmC4Wk3k9PNYCzXYCqPJmWFPR0NBeoHj0za356u/ITvNyKDyVRmwMeAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jWMw88QiyXkFX1F75+aZ9ZiIEZXF9NmmC4Wk3k9PNYCzXYCqPJmWFPR0NBeoHj0za356u/ITvNyKDyVRmwMeAQ== {"files":[{"bytes":17196,"name":"index.html","sha256":"b84aa3b71b35b308b8ceb4d94b3540a34bc84ed28079c2733a586ff3655d642f"},{"bytes":6931,"name":"publication.md","sha256":"97e59a252ee25b413174c417a6507d825668c732b170c844bfe60870a0d2ef85"},{"bytes":6647,"name":"publication.txt","sha256":"b38cea990177d79d9e31a562c46cd2debea6d80da2f94b4b25b4d827f771f3f0"},{"bytes":2747,"name":"manifest.json","sha256":"26e8853f694e8b2dd8d575956748cd6085e106b7cd4660df948a9b6256a38c6e"},{"bytes":89,"name":"manifest.sig","sha256":"935119232b5e591cfd5ce2bceeefbc27a3c53904d28035733d43521dd3d51c35"},{"bytes":227,"name":"manifest.sig.txt","sha256":"460ec7fd6dd6b207dbcf93a8d86856ddbf987d881e6bc0c6186421a2aa8d07a8"}],"publication_id":"OT-2026-000011308"} Two cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer - OpenTechnical OT-2026-000011308
OpenTechnical
This publication supersedes OT-2026-000007135. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011308

Two cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
b38cea990177d79d9e31a562c46cd2debea6d80da2f94b4b25b4d827f771f3f0

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The vent valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0026]This publication supersedes OT-2026-000007135, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011308, “Two cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011308.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011308" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011308" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" - "release control" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0026] This publication supersedes OT-2026-000007135, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011308 Two cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011308 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The vent valve is connected to the circuit at the ejector outlet and opens that circuit to atmosphere when it is actuated. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The vent valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0026] This publication supersedes OT-2026-000007135, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: release element added: a vent valve after set-down (the legacy assembly had no way to let go); suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011308 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011308 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000011308", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 914 }, "figures": [], "files": [ { "bytes": 17196, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b84aa3b71b35b308b8ceb4d94b3540a34bc84ed28079c2733a586ff3655d642f" }, { "bytes": 6931, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "97e59a252ee25b413174c417a6507d825668c732b170c844bfe60870a0d2ef85" }, { "bytes": 6647, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b38cea990177d79d9e31a562c46cd2debea6d80da2f94b4b25b4d827f771f3f0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000011308/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "vent valve", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000011308", "published_at": "2026-09-17T08:12:10.156048Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": "OT-2026-000007135", "title": "Two cup vacuum gripper, two outlet manifold, single stage ejector, vented after set-down, on a tool changer", "uuid": "01a0ae6c-5410-765c-8a14-33c3ee7d6c51" } y6C6D2Tq8ac7UkVP0+cXzeOpKMyu6q6xrk6hNoKqa2CV6wPgBC9flzGQ84tCNfvQXObC2v3UFVbAeYBcKabbBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: y6C6D2Tq8ac7UkVP0+cXzeOpKMyu6q6xrk6hNoKqa2CV6wPgBC9flzGQ84tCNfvQXObC2v3UFVbAeYBcKabbBA== {"files":[{"bytes":18172,"name":"index.html","sha256":"0bd629ef425a59a90ae964e96f55a1a1ff54a076e3a50db7105ba73b9e5cb004"},{"bytes":7767,"name":"publication.md","sha256":"aaa0a39f488bd7a30d585b31cab067775350ae2bc35641dc9c5f3f53302c76f5"},{"bytes":7473,"name":"publication.txt","sha256":"94ab06fb4ee17a83c49f14c292e62359d57c48373731e32ff1083983259988e1"},{"bytes":2823,"name":"manifest.json","sha256":"f16b9b44a4fa8548b628f615d881056b58d98cd4e10e259008c363ff089a9e5c"},{"bytes":89,"name":"manifest.sig","sha256":"803533e9ca9b2e413bb8b81125db12f3d8d3f8ec3ff935d937ce0583a7473970"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8dcaed150fa3da9e7384b7ba68bac1d44890714ad7e56debe0a27ec6abadbf43"}],"publication_id":"OT-2026-000011309"} Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer - OpenTechnical OT-2026-000011309
OpenTechnical
This publication supersedes OT-2026-000007136. The earlier publication remains publicly accessible and unchanged.

OT-2026-000011309

Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
94ab06fb4ee17a83c49f14c292e62359d57c48373731e32ff1083983259988e1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only.

[0011]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0012]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0013]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0018]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0019]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0020]

  • Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface.

[0021]

  • The workpiece is held until the vent valve has opened the circuit.

[0022]The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0024]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0026]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

6. Correction notice

[0028]This publication supersedes OT-2026-000007136, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used.

Publication information

Citation

OpenTechnical Publication OT-2026-000011309, “Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer,” published September 17, 2026 at 08:12:10 UTC, https://opentechnical.org/p/OT-2026-000011309.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000011309" title: "Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer" published_at: "2026-09-17T08:12:10.156048Z" canonical_url: "https://opentechnical.org/p/OT-2026-000011309" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "zone branch" - "pressure sensor" - "vent valve" - "drop release" - "electric actuation" - "pressure sensing" --- # Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ## 6. Correction notice [0028] This publication supersedes OT-2026-000007136, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. OPENTECHNICAL PUBLICATION OT-2026-000011309 Four cup vacuum gripper, four zone face, pump fed, supply line pressure sensor, vented before set-down, on a tool changer Published: 2026-09-17T08:12:10.156048Z Permanent URL: https://opentechnical.org/p/OT-2026-000011309 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented before set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The four zone branches are taken from a branch junction on the pump inlet line, so that each branch carries the vacuum of its own zone only. [0011] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0012] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0013] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The vent valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0018] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0019] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0020] - Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. [0021] - The workpiece is held until the vent valve has opened the circuit. [0022] The cell controller reads the pressure sensor (the common supply line) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); timing of the vent valve: before set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0024] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0026] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. 6. Correction notice [0028] This publication supersedes OT-2026-000007136, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: sensor placement moved from an absent manifold to the supply line; suction_cup material 'silicone' is not offered by the library; the source-stated value 'polyurethane' is used. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000011309 Published 2026-09-17T08:12:10.156048Z https://opentechnical.org/p/OT-2026-000011309 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, four zone branches, one pressure sensor and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the vacuum circuit is vented by the vent valve while the workpiece is above the receiving surface. 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